refurbishment leaflet madurai - elecon engineering · 2017-03-20 · þ case carburizing &...
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GEARBOX RE-FURBISHMENT
INDUSTRIAL AND WINDMILL GEARS REPAIR
COST SAVING SOLUTION
WHY RE-FURBISHMENT?þ Cost saving solutions by reducing total cost of gearbox ownership
þ Increasing service factors to maximize availability of gearbox with highest reliability.
þ Cheaper gear components compare to existing brand.
þ Faster delivery of components.
RE-FURBISHMENT FACILITY: We are equipped with the following key machinery to keep your gearbox on track for a long and problem free future:
þ Strip, inspection and assembly areas
þ State of the art spray booth
þ 100T coupling puller
þ 20T & 5T overhead crane
þ Warehouse storage
þ CNC lathe machines
þ Case carburizing & Nitriding treatment
þ Fluorescent magnetic particle test
þ Enclosed machine shop
þ 1T parts turbo washer / Indoor wash bay
þ Bearing heaters
þ Hydraulic presses
þ Horizontal & Vertical borer
þ CNC hobbing machines
þ Full in-house manufacturing
þ Load testing and No load testing
Finish Gear Components Workshop - Inside ViewWork in progressGeared coupling removalOnsite inspection
As received… After Refurbishment
As received… After Refurbishment
After RefurbishmentAs received…
WHY RE-FURBISHMENT?þ Cost saving solutions by reducing total cost of gearbox ownership
þ Increasing service factors to maximize availability of gearbox with highest reliability.
þ Cheaper gear components compare to existing brand.
þ Faster delivery of components.
RE-FURBISHMENT FACILITY: We are equipped with the following key machinery to keep your gearbox on track for a long and problem free future:
þ Strip, inspection and assembly areas
þ State of the art spray booth
þ 100T coupling puller
þ 20T & 5T overhead crane
þ Warehouse storage
þ CNC lathe machines
þ Case carburizing & Nitriding treatment
þ Fluorescent magnetic particle test
þ Enclosed machine shop
þ 1T parts turbo washer / Indoor wash bay
þ Bearing heaters
þ Hydraulic presses
þ Horizontal & Vertical borer
þ CNC hobbing machines
þ Full in-house manufacturing
þ Load testing and No load testing
Finish Gear Components Workshop - Inside ViewWork in progressGeared coupling removalOnsite inspection
As received… After Refurbishment
As received… After Refurbishment
After RefurbishmentAs received…
GEARBOX OVERHAUL CAPABILITYþ Onsite inspection, service, failure analysis and root cause.þ Strategic spares management. þ Prompt and efficient service during breakdown or planned maintenance.þ Repair existing gearbox with quality material for rebuild or reconditioned unit and supply. þ We have a solid reputation for designing and manufacturing innovative new gearboxes.
Test Bed
Co-ordinate Measurement Machine Gear Profile Measurement Machine
GEARBOX OVERHAUL EXPERIENCEþ We use over 50 years of gear engineering innovation to understand and solve your gearing problems.þ We add value by reducing the total cost of gearbox ownership.þ We deliver global expertise to give you rapid gearing support and services.þ We work in partnership with you to deliver enhanced gearing products and service.þ We have experience of critical application gearbox refurbishment and we can repair almost anything as
well as remanufacture broken or pitted gears and shafts.
REVERSE ENGINEERING CAPABILITYþ On site gear measurement by dedicated trained service engineer.þ Chemical composition and hardness check of material.þ Profile measuring machine to check gear geometry parameters.þ Co-ordinate measuring machine to check gear case dimension.
Before After Refurbishment
Serving of gear box Dismantling of output shaftAssembly of Re-Furbished Gearbox
GEARBOX OVERHAUL CAPABILITYþ Onsite inspection, service, failure analysis and root cause.þ Strategic spares management. þ Prompt and efficient service during breakdown or planned maintenance.þ Repair existing gearbox with quality material for rebuild or reconditioned unit and supply. þ We have a solid reputation for designing and manufacturing innovative new gearboxes.
Test Bed
Co-ordinate Measurement Machine Gear Profile Measurement Machine
GEARBOX OVERHAUL EXPERIENCEþ We use over 50 years of gear engineering innovation to understand and solve your gearing problems.þ We add value by reducing the total cost of gearbox ownership.þ We deliver global expertise to give you rapid gearing support and services.þ We work in partnership with you to deliver enhanced gearing products and service.þ We have experience of critical application gearbox refurbishment and we can repair almost anything as
well as remanufacture broken or pitted gears and shafts.
REVERSE ENGINEERING CAPABILITYþ On site gear measurement by dedicated trained service engineer.þ Chemical composition and hardness check of material.þ Profile measuring machine to check gear geometry parameters.þ Co-ordinate measuring machine to check gear case dimension.
Before After Refurbishment
Serving of gear box Dismantling of output shaftAssembly of Re-Furbished Gearbox
If your gearbox is experiencing excess noise and vibration, or isn't performing as per your expectations, or you need an upgrade following a change in your process – Contact us anytime at salesap@elecon.com / infogear@elecon.com
CHANDIGARH
NEW DELHI
KANPURUDAIPUR
INDORE
VADODARA
VALLABH VIDYANAGAR
AHMEDABAD
JAMSHEDPUR
KOLKATABILASPUR
RAIPURNAGPUR
MUMBAI
PUNE
HYDERABAD
CHENNAI
BANGALORE
MADURAI
SALE, SERVICE & RE-FURSBISHMENT NETWORK
Location of Refurbishment Centers in India
Elecon Engineering Co. Ltd. Refurbishment Center-GearAnand Sojitra Road,Vallabh Vidyanagar - 388120 (Guj.)Contact No: +91 2692 227544Email: bkgajjar@elecon.com
Elecon Engineering Co. Ltd. S.F No. 44/3, Madurai Road,T Kunnathur Village, Peraiyur TalukMadurai - 625708 (TN) Phone: +91-4549-293488Email: pramchandran@elecon.com
Elecon Engineering Co. Ltd. C/o S. G. EnterprisePlot No.77, Phase-I, GIDC Mithi Rohar, Gandhidham - 370205 (Guj.)Cell No.: +91 7069053430 Email: drsuthar@elecon.com
SALES, SERVICE & RE-FURSBISHMENT CENTER IN INDIA
GANDHIDHAM
HEAD OFFICE
SALES OFFICE
SERVICE & RE-FURSBISHMENTCENTER
ZONAL OFFICE
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