r-j2 controller parts manual

This manual describes the following products:

Name of products Abbreviation Control Unit

FANUC Robot ARC Mate 100FANUC Robot ARC Mate 120FANUC Robot ARC Mate 100iFANUC Robot ARC Mate 120iFANUC Robot S–6FANUC Robot S–12FANUC Robot M–6iFANUC Robot M–16iFANUC Robot S–420iFFANUC Robot S–420iWFANUC Robot S–420iLFANUC Robot S–420iRFANUC Robot S–500FANUC Robot S–700FANUC Robot M–710i

ARC Mate 100ARC Mate 120ARC Mate 100iARC Mate 120i

S–6S–12M–6iM–16i

S–420iFS–420iWS–420iLS–420iRS–500S–700M–710i

i–CABINET or

B–CABINET

FANUC Robot iscontrolled byFANUC SYSTEMR–J2

FANUC Robot S–800FANUC Robot S–900

S–800S–900

B–CABINET

FANUC Robot M–410iFANUC Robot M–410iWFANUC Robot M–410iWX

M–410iM–410iW

M–410iWX

M–410i CABINETor

B–CABINET

FANUC Robot P–155FANUC Robot P–200FANUC Robot P–300SFANUC Robot P–300T

P–155P–200

P–300SP–300T

Paint CABINET

1. HOW TO READ THE PARTS MANUAL

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1. HOW TO READ THE PARTS MANUAL

1.1 Introduction

This manual contains parts lists and assembly drawings for the major assemblies andsubassemblies for the robot. It also contains lists and drawings of small partssuch as screws and bolts which are common to the various assemblies andsubassemblies.

Instructions for reading the parts lists and assembly drawings appear in para. 1.2.Instructions for reading the small parts lists and drawings are given in para. 1.3.

1.2 Reading Parts Lists and Assembly Drawings

The parts list identifies the subassemblies and parts for a specific unit or majorassembly. The assembly drawing indicates the location at which the parts areinstalled.

For example, the parts list shown below identifies the major assemblies and partsfor the total assembly. This list identifies the major assembly and itsspecification number. It then shows the item number, quantity, part name,specification number, and includes any special remarks that will be helpful to theuser.

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Notice that the list in the example shown above has three sections labeled A, B andC. The information given in these three sections is as follows :

(1) Section A

UNIT Unit identification symbol. . . . . . . . . . . . . . . . . . . . . . . . .

ASSEMBLY NAME Name of assembly. . . . . . . . . . . . . .

SPECIFICATION The specification number. . . . . . . . . . . . . .

(2) Section B

( / ) The total number of pages in the series in which. . . . . . . . . . . . . . . . . . . . . . . . parts for an assembly are listed and the number ofthe specific page being read. The example given here (1/2) is page 1 of 2.

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(3) Section C

UNIT Unit identification symbol. . . . . . . . . . . . . . . . . . . . . . . . .

NO. Serial number for part. . . . . . . . . . . . . . . . . . . . . . . . . .

Q’TY The number of parts used in assembly or subassembly. . . . . . . . . . . . . . . . . . . . . . . . .

PARTS NAME The name of the parts. . . . . . . . . . . . . . . . . .

SPECIFICATION The specification number (part number) . . . . . . . . . . . . . . Use this number to order the parts.

PAGE The page number of the drawing on which the part is. . . . . . . . . . . . . . . . . . . . . . . . . identified

REMARK Additional information useful to the reader. . . . . . . . . . . . . . . . . . . . . .

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The relationship between the data in the parts list and that in the parts list isillustrated below.

Fig. MAIN CPU BORAD

2. CONFIGURATION

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3. CONTROL UNIT PARTS LIST AND DRAWING

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ITEM REFERENCE ITEM ASSEMBLY NAME

a 3.1 CABINET

b 3.2 BACKPLANE

c 3.3 POWER SUPPLY UNIT

d 3.4 MAIN CPU BOARD

e 3.5 EMERGENCY STOP CONTROL BOARD

f 3.6 MODE SELECTION SWITCH

g 3.7 PROCESS I/O BOARD

h 3.8 SERVO AMPLIFIER

i 3.9 OPERATOR BOX

j 3.10 OPERATOR BOX CABLE

k 3.11 OPERATOR’S PANEL

l 3.12 FAN UNIT

m 3.13 BREAKER

n 3.14 I/O UNIT MODEL A

o 3.15 I/O UNIT MODEL B

p 3.16 TEACH PENDANT

q 3.17 TEACH PENDANT CABLE

r 3.18 TRANSFORMER/REACTOR

s 3.19 HOUR METER

t 3.20 ROBOT CONNECTION CABLE

u 3.21 DOOR INTERLOCK

v 3.22 PERIPHERAL DEVICE CONNECTION CABLE

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ITEM ASSEMBLY NAMEREFERENCE ITEM

w 3.23 REDUNDANT E–STOP UNIT

x 3.24 DISCHARGE RESISTOR UNIT

y 3.25 FERRITE CORE

z 3.26 NOISE FILTER

aa 3.27 OPTICAL ISOLATOR

ab 3.28 BATTERY UNIT

ac 3.29 ISB UNIT

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3.8 SERVO AMPLIFIER (1/2)

J1 J2 J3 J4 J5 J6

ARC Mate 100S–6

A06B–6076–H005 or A06B–6076–H105 (6–axes AMP)

ARC Mate 120S–12

A06B–6076–H004 or A06B–6076–H104 (6–axes AMP)

S–420i A06B–6076–H001 or A06B–6076–H101 (6–axes AMP)

S–500,A–520iM–400i

A06B–6076–H002 or A06B–6076–H102 (6–axes AMP)

S–700 A06B–6076–H003 or A06B–6076–H103 (6–axes AMP)

ARC Mate 100iM–6i

A06B–6076–H105 (6–axes AMP)

ARC Mate 120iM–16i

A06B–6076–H104 (6–axes AMP)

M–710i A06B–6076–H101 (6–axes AMP)

S–900 AMP1 AMP3 AMP5 AMP2 AMP4 AMP6

A06B–6089–H106

A06B–6089–H106

A06B–6089–H106

A06B–6089–H105

A06B–6089–H105

A06B–6089–H105

M–410i A06B–6087–H115 (PSM)

AMP1 AMP2 AMP3 AMP4

A06B–6079–H106

A06B–6079–H106

A06B–6079–H106

A06B–6079–H103

M–500 AMP1 AMP3/M AMP2 AMP3/L AMP4

A06B–6089–H106

A06B–6089–H206

A06B–6089–H105

A06B–6089–H206

A06B–6089–H104

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SERVO AMPLIFIER (2/2)

J1 J2 J3 J4 J5 J6 J7 J8 J9 J10

P–200 AMP1/M AMP4 AMP2/M AMP1/L AMP2/L AMP36 AXES CON-TROL A06B–6089–

H209A06B–6089–H106#J006

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H101#J005

P–200 AMP1/M AMP4 AMP2/M AMP1/L AMP2/L AMP3/L AMP3/M7 AXES CON-TROL A06B–6089–

H209A06B–6089–H106#J006

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

P–200 AMP1/M AMP4 AMP2/M AMP1/L AMP2/L AMP3 AMP5/L AMP5/M6+2 AXES CON-TROL A06B–6089–

H209A06B–6089–H106#J006

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H101#J005

A06B–6089–H201

A06B–6089–H201

P–200 AMP1/M AMP4 AMP2/M AMP1/L AMP2/L AMP3 AMP5/L AMP5/M6+2 AXES CON-TROL A06B–6089–

H209A06B–6089–H106#J006

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H101#J005

A06B–6089–H208

A06B–6089–H208

P–200 AMP1/M AMP4 AMP2/M AMP1/L AMP2/L AMP3/L AMP3/M AMP5/L AMP5/M7+2 AXES CON-TROL A06B–6089–

H209A06B–6089–H106#J006

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H210

A06B–6089–H201

P–200 AMP1/M AMP4 AMP2/M AMP1/L AMP2/L AMP3/L AMP3/M AMP5/L AMP5/M7+2 AXES CON-TROL A06B–6089–

H209A06B–6089–H106#J006

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H208

A06B–6089–H208

P–200 AMP1/M AMP4 AMP2/M AMP1/L AMP2/L AMP3/L AMP3/M AMP5 AMP6/L AMP6/M7+3 AXES(P–10)CONTROL A06B–6089–

H209A06B–6089–H106#J006

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H209

A06B–6089–H105

A06B–6089–H208

A06B–6089–H208

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Revision Record

FANUC Robot series (R–J2 CONTROLLER for Europe) PARTS MANUAL (B–80526EN–1)

03 Oct., ’97

� Modification of PAINT–CABINET.

� Addition of the following products.

� ARC Mate 120i

� M–16i

� P–200

02 May, ’96

� Addition of the following products.

� ARC Mate 100i

� M–6i

� M–710i

� M–410i

� Correction of errors.

01 Jan., ’96

Edition Date Contents Edition Date Contents