printer dsp-1008 - interbras group · direction limit ±2º pcb pcb printing size 50*50 -400*340mm...
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INTERBRAS GROUP – MÁQUINAS NOVAS
PRINTER DSP-1008
◆ Print Head with Direct – Connection Way
◆ Precise Transport System
◆ Automatic Stencil Cleaning System
◆ Safe Distribution of Electric Control
◆ Frame Structure of fully-automatic set-up
◆ Humanized Operation Interface
INTERBRAS GROUP – MÁQUINAS NOVAS
ITEM DSP-1008
Accuracy
Accuracy ±0.025mm
Repeating
Accuracy ±0.01mm
Cycle Time <8S
Stencil
Stencil Size 470*380-737*737mm
Stencil Clamping Air Valve
Stencil Positioning Automatic
Platform Calibration Limit
X:±4mm
Y:±6mm
Direction Limit ±2º
PCB PCB Printing Size 50*50-400*340mm
PCB Thickness 0.4-5mm
Transport
L-R, R-L, L-L, R-R
Transport Speed Stepping Motor,100-1500mm/s
Programmable
PCB Weight 0-3kg
Transport Hight 900±40mm
Transport Width 50-340mm
SMEMA Interface Standard
PCB SeparationPCB 3 Stages Programmable Separation
Paste Inspection 2D Inspection (Optional)
Work
Conditions
Power Input AC:220±10%,50/60HZ-1¢
Power
Consumption 3KW
Air Pressure 4.5~6Kg/cm2
Machine Size 1140*1360*1500mm
Design advantage of Hardware
1.Squeegee System
D-D3 System is the third generation of Direct Drive System. The system is composed of
two independent print heads. Each is driven directly by a high precision stepping
motor. Traditional air valve print head cannot satisfy the precision requested by new
SMT process. With D-3D System, the print pressure can be measured and controlled
accurately. "Self-leveling squeegee" will automatically adjust to the stencil surface and
the paste can be perfectly printed on the PCB.
INTERBRAS GROUP – MÁQUINAS NOVAS
D-D3 System also helps to improve the PCB separation process. With D-D3, the
squeegee will release its pressure before PCB separation. The stencil will stay flat
during the separation process. Without D-D3, the stencil surface will have uneven
pressure and bending like a cave during PCB separation process. The system will help
to prevent interference to the position and shape of solder paste due to bending of the
stencil.
Squeegee protection system is a unique feature of our D-D3 Print Head. The coil
system in print head will absorb excess pressure and protect the squeegee. With the
system, both squeegee and stencil will not be damaged even if excess pressure is
applied.
2.Transport System
PCB transport system is driven by stepping motor. Stepping motor is smarter than a/c
motor as it separates the transport process into two stages. It will drive the PCB at full
speed in first stage. When the PCB close to the stopper, the stepping motor will reduce
the speed to avoid PCB crashed to the stopper. Every PCB can be moved at its fastest
way with the new transport system.
INTERBRAS GROUP – MÁQUINAS NOVAS
3.Clamping Positioning System
Robust design of the PCB clamping system ensures long lasting accurate performance.
For any PCB, single or both sides, hard or soft, our clamping system can handle it
easily. Side Clamping System can handle most of the PCB, while Z-axis PCB clamping
system can handle warped PCB effectively.
4.Cleaning System
The system can be programmed for a variety of dry, wet and vacuum cycle to clean the
underside of the stencil. The cleaning paper is pressed on the stencil by two special
design elastic tubes. The soft contact between cleaning paper and stencil can remove
the solder paste residue effectively and reliably.
Both end of the vacuum tube in wiper system are connected to the vacuum pump to
ensure strong and stable vacuum pressure all over the tube.
Design advantage of Software and Hardware
1. Automatic Stencil Positioning System
Automatic Stencil Positioning System is another unique feature to improve the line
efficiency by reducing the changeover time. In each program, engineer simply input
INTERBRAS GROUP – MÁQUINAS NOVAS
the stencil size and the software will calculate the Y-axis position. Engineer inserts
stencil into the frame mounter until it reach the stopper. Just one simple step the
stencil is ready for production.
2. Modify the parameters without stopping the machine
3. Humanized Operation Interface
Humanized Operation Interface
INTERBRAS GROUP – MÁQUINAS NOVAS
4. 2D Inspection System
2D Inspection System will take sampling of most important printed area to ensure the
printing quality.
INTERBRAS GROUP – MÁQUINAS NOVAS
5.Optics Vision System
Advanced upper/lower vision system raises PCB and stencil 's superposition.
Omni direction lamp-house ensures optics vision accuracy.
CCD X/Y axis is controlled by high precision servomotor and the most advanced ball
screw,
linear slide-rail combination ensures accurate image capture.
6.Safety
All cables are satisfied with CCC standard. Separation of signal and electric cable
prevent interference and further enhance the accuracy and reliability. All control units
are properly located in different position for easy identification and maintenance.
INTERBRAS GROUP – MÁQUINAS NOVAS
High Stability
INTERBRAS GROUP – MÁQUINAS NOVAS
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