presentazione standard di powerpoint - bruschitech.com profile - bruschi - 2017.pdf · change...

BruschiTechnology, co-design and mass production in zinc die casting

For over 70 years we have been working inindustrial production in the field of zinc diecasting. Over time we've distinguishedourselves for our efficiency, our accuracy,our ability to listen to our customers needsand our innovative drive in technology,co-design and mass production.

85%Export production

60 mlnComponents produced every year

1946Year of establishment

4.000Tons of zinc alloy processed every year

Bruschi in figures

Automotive22%

Electronic8%

Lighting1%

Elecrtromechanical17%

Building18%

Housing Appliance 25%

Others 7%

Textile2%

Sales by Market (%)

13

15,5

16,5

17

20,5

23,5

24

0 5 10 15 20 25 30

2010

2011

2012

2013

2014

2015

2016

Sales (Ml) Euro

Sales (Ml) Euro

History

1946

2016

Bruschi acquired Bruschi MechanicsThe first IZA Design AwardThe third NADCA AwardBruschi has been acquired by MESHPA

Giuseppe Bruschi founded the companyBruschi developed mold and tool

2013

Paolo Rastelli becomes CEOIndustry 4.0 in Bruschi

2002

The second NADCA Award

1996

The first NADCA Award

1964

Bruschi started zinc die casting

1983

Vacuum valve for zinc alloyMarco Bruschi became CEO

2005

Shareholder of EDT Italy and EDT China

THE BRUSCHI MANAGEMENT BUYOUT

In the past few years Marco and Silvio Bruschi have indeed personally overseen the growth of capable managers and advocated their important presence in the company. This coaching has been concluded with a friendly management buyout by the same managers. In July 2016 Paolo Rastelli and Simone Maggiori, CEO and Head of Sales in Bruschi, in addition with Matteo Coppola, have founded Meshpa and then they bought the Bruschi company.

A new governance set-up

New shareholders

- Paolo Rastelli - President & CEO

- Simone Maggiori - Vicepresident

- Matteo Coppola - New shareholder

Management buy-out

- With fresh new capital

- Supported by the largest Italian Bank

Set-up

- Continuity with the past

- Reinforce current management

- Investments

- New medium term growth envisioned

Enthusiasm Trust Continuity

Paolo Rastelli

- President & CEO

- 18 years of experience in supply chain, manufacturing and logistics

- Bruschi plant manager since 2003 and CEO since 2013

- Mechanical engineer

- Small business executive master at SDA Bocconi

Simone Maggiori

- Vice-president and Head of Sales

- 15 years of experience in sales and commercial organiz.

- Former experience in Elica and TVS in Sales (implementing distribution networks in Europe, India, U.S. and Middle East)

- Since 2008 Head of sales in Bruschi

- Degree in economics

Background on operations and engineering

FOTO FOTO FOTO

Background on sales and new business

Matteo Coppola

- New shareholder

- 15 years of top mgmt consulting experience in Italy and U.S. (currently Partner & MD)

- Former directors of sales operations for HSBC in U.S.

- Mechanical engineer

- MBA at Harvard Business School

Background on finance and banking

Team

FOTO FOTO

FOTO

Nome Cognome Mansione

Nome Cognome Mansione

Nome Cognome Mansione

Nome Cognome Mansione

Nome Cognome Mansione

FOTO

FOTO FOTO

Nome Cognome Mansione

Nome Cognome Mansione

FOTOFOTO

Nome Cognome Mansione

Nome Cognome Mansione

Ermo Fusè Simone Fasoli Giovanna Cosentini

Monica Mazza Andrea Bellati Annalisa Nelson Marcello Cazzaniga

Stra

tegi

c Te

chn

olo

gy M

anag

er

Fin

ance

& C

on

tro

llin

gM

anag

er

Engi

nee

rin

g M

anag

erTo

olS

ho

p M

anag

er

Cu

sto

mer

Car

e &

Lo

gist

ic M

anag

erPr

oje

ct S

ales

Co

ord

inat

or

Mar

keti

ng

Man

ager

Technical Department

Technical Department• Proactive Management by means of 5 Project Managers

• Each open project is managed by a single Project Manager

• Direct contact with Customer Technical Team

• Clear understanding of product function and related requirements

• Reference for all information related to the project

• Monitoring and verification of targets meeting

CO-DESIGN & PROCESS DESIGN

Product Co-design• Early involvement in Customer’s project• Prototypes, soft tools, Magma Soft simulation, FEM analysis• Multifunctional analysis and proposals, die-casting process optimization

Process design• Die-casting process parameters• Machines controls and records• Bruschi Vacuum technology• Control of downstream processes – Purchasing Department

ASSEMBLY

Reduced components for productZinc die casting allows to reduce the number of components for subassembly, less parts to control and saving in terms of assembly process: this means less mechanical issues and economical saving in terms of mechanical processing.

Assembly directly in plantIn Bruschi we are able to assembly directly in our plants, reducing costs and minimizing risks.

SIMULATION

The benefits of simulation in die casting Bruschi provides tools able to simulate the entire production life cycle with the aim to choose the best possible way to meet the customer's goals. Thanks to our over 70 years experience in industry of zinc die casting we are able to draw, correct and develop molds for every zinc die cast part.

Our technology and our simulation tools as MAGMASOFT ® help us to anticipate issue and minimize risks, by finding the most suitable solution in each project.

QUALITY

Our quality standards are subjected to strict quality controls to meet our customer expectations and ensure that our customers receive high-quality products. A production process and quality standards you can trust.

Thanks to our expertise in the die casting industry of zinc alloy, we are able to anticipate our customers’ needs and expectations, by providing engineering solutions to accelerate time of delivery, improve performances and simplify integrations.

MOLD

Tooling Design, Construction Plant & Maintenance Department

• Mold – Tool shop • Gauges – Quality Department• Automation design – Production Department• Maintenance plan for molds and equipment• Extraordinary maintenance• Maintenance records (molds history)• Continuous support to production, no stop target

List of machines special services

• 10 x 125/200 Tons• 2 x 80 Tons• 2 x 50 Tons• 3 x 20 Tons

• 22 x ABB Robots• 25 x Automation systems for second operations - Tailor Made Projects

Bruschi Mechanics

BRUSCHI MECHANICS

Bruschi Mechanics is a subsidiary focused on machining operation. The plant are located close to Bruschi in order to minimize time for secondary operations.

Quality

UNI EN ISO 14001 UNI EN ISO 9001

ISO /TS 16949 Ecovadis / Smeta 4-Pillars

Case History

The Bruschi’s Golden Circle

MorphologyMass productionMinimize RisksSaving

ZincFinishingTechnologyBruschi’s IdentityIndustry 4.0

Zinc Die CastingAssemblyCo-Design Simulation ProcessReduce Lead Time Rapid PrototypingChange MaterialReduced components for productPaintingVacuum castingChromium platingHigh aesthetical surface treatmentTool constructionMachining operation

WHY HOW WHAT

Morphology & Mass production

Zinc, Finishing & Technology

Artemide - Egle table Led - Chrome

Minimize Risks & Mass Production

Identity, Finishing & Technology

Hotel Solution CISA eGO

Morphology & Saving

Identity, Zinc & Technology

Data Center Rack

Morphology, Minimize Risks & Mass Production

Identity, Zinc, Finishing & Technology

M39 Series: Coffee Machine - Cimbali

Mass production

Technology, Identity & Industry 4.0

Washing Machine, Dryer & Refrigerators

Saving

Technology, Identity & Zinc

Cash Recycler Carrier

Saving & Mass Production

Technology, Identity & Industry 4.0

Door handle

Minimize Risks & Mass Production

Identity, Zinc & Finishing

Nespresso KitchenAid Artisan

Saving, Morphology & Mass Production

Technology, Zinc & Industry 4.0

Heatsink

Saving & Mass Production

Technology, Identity & Zinc

Bank Printer Carrier

Morphology

Finishing

Cable Management

IZA European Zinc Die Casting Award

KitchenAid decided to develop a new coffee machine characterized by a stunning shapes and innovative finishings. KitchenAid asked to Bruschi a solution to reach its goal.

Bruschi simulated with MAGMASOFT ® the whole cover to ensure to KitchenAid a great result, innovative shapes and saving.

IZA European Zinc Die Casting Award 2016

KitchenAid Artisan Nespresso

Co-Design

On all the parts the co-design activity has been carried out along with the customer technical team

The final shape of the parts has properly designed in order to meet both functional and process requirements

The DFM study included filling simulation and thermal balancing simulation by means of MagmaSoft program

These activities allowed reaching the correct thickness value, considering the good structure of the casting and the good surface condition

Innovative shapes for mass market

KitchenAid Small Appliance Global Senior Quality Manager Darrin Keiser said: “My experience with Bruschi has been a very gratifying journey. From the early days of the project where we had to choose a supplier with highly capable people, methods and manufacturing process, it was clear to me that Bruschi was a winning choice. Its team is committed to the high quality expectation our brand is associated with.”

NADCA International Die Casting Award

ARCA decided to cut costs by minimizing the number of components for its products and asked Bruschi a solution to reduce costs.

Bruschi suggested a co-design activity in order to develop a special component which could replace three different parts. Bruschi used zinc instead of stainless steel to develop this special component, saving on assembly and cutting costs in terms of processing. For ARCA this meant a saving up to 40%.

NADCA International Die Casting Award 2016

RS22 - Part of the ARCA CM18 Reader

Saving & Technology

Bruschi used zinc instead of stainless steel to develop this special component

No assembly and scrap rates close to zero

This special component replaces three different parts

Increased mold duration and almost no secondary operations

For ARCA this meant a saving up to 40%

ARCA Global Technology Lead Link Allen Shaver said: "This achievement award is a significant industry recognition of innovative thinking that resulted in a better product and value to our customers, as well as an example of working closely with innovative supply chain partners to finds better ways to manufacture ARCA products."

Our customers

Bruschi designs and manufactures finishedproducts for all international manufacturingcompanies starting from the concept.Bruschi can help in each phase of the massproduction of zinc die casting.

3 years business plan

Strategic steps

- Aluminium die casting- Industry 4.0- Assembly

Forecast

20

22

24

26

28

30

32

2016 2017 2018 2019

Annual Revenue (mln euro)

Annual Revenue

Contacts

Let's keep in touch:

Simone Maggiori - Vice President & Head of Salessimone.maggiori@bruschispa.it

Marcello Cazzaniga - Marketing Managermarcello.cazzaniga@bruschispa.it

Annalisa Nelson - Project Sales Coordinatorannalisa.nelson@bruschispa.it

Giovanna Cosentini - Customer Care & Logistic Managergiovanna.cosentini@bruschispa.it

Thank You