post-installed adhesive anchors revisions to icc … to icc-es acceptance criteria ac308 (june 2013)...
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REVISIONS TO ICC-ES ACCEPTANCE CRITERIA
AC308 (JUNE 2013)
Hilti. Outperform. Outlast.
Post-installed Adhesive Anchors
Background
In response to the 2006 ceiling collapse at the Boston “Big Dig” tunnel, ACI began to formulate an approach to include adhesive anchors in the ACI 318 code.
With the issuance of the ACI 355.4-11 test criteria and the adoption by the 2012 International Building Code® (IBC), ICC-ES made significant revisions to AC308 to incorporate provisions contained in ACI 355.4 and to reference the design provisions of ACI 318.
Significant Change in Acceptance Criteria*
Research of sustained load response of adhesive anchors determined that the qualification of adhesive anchors on the basis of concrete temperatures corresponding to “room” temperatures (75°F) did not address temperatures sometimes seen in “typical” applications.
The 2013 version of AC308 changed the testing criteria to a min. long term temp. of 110 °F to match ACI 355.4.
* Contact Hilti for a complete list of changes
AC308 June 2006, Table 9.1
Temperature category
Long-term temperature, Tlt, °F
Short-term temperature, Tst, °F
A 110 176
B ≥ 0.60 x (short-term test temp)
≥ 110
AC308 June 2013/ACI 355.4-11, Table 8.1
Temperature category
Long-term temperature, Tlt, °F
Short-term temperature, Tst, °F
A 110 176
B ≥ 110 ≥Tlt + 20
INCORPORATION OF ADHESIVE ANCHORS INTO ACI 318
HY 200 + HIT-ZHY 200 + HASRE 500-SD
Other Fast Cure (average) ACI 308 June 2006 (73°F)
Bon
d St
reng
th (
)
Other Epoxy (average)
3/8 x 3-3/8 1/2 x 4-1/2 3/4 x 6-3/45/8 x 5-5/8
2000
2500
1500
1000
500
0
Effects of the Code Change on Adhesive Anchors*
Hilti, Inc. (U.S.) 1-800-879-8000 www.us.hilti.com • en español 1-800-879-5000Hilti (Canada) Corp. 1-800-363-4458 www.hilti.ca
Hilti. Outperform. Outlast.
NOTE: Solid colors are actual or expected relative capacities based on ACI 308 2013 (110°F)
Anchoring Applications – HIT-HY 200 SafeSet™
Rebar Applications – HIT-RE 500-SD SafeSet™**
Performance
Hilti’s new HIT-Z rod, in combination with HIT-HY 200, outperforms standard threaded rod adhesive anchoring systems in every available diameter.
HIT-HY 200 in combination with the HIT-Z rod is the best anchoring system in its class.
HIT-HY 200 in combination with the hollow drill bit and Hilti VC 20/40 vacuum cleaner provides full anchor performance without additional hole cleaning steps.
Productivity and Reliability
The HIT-Z rod system completely removes the need for any hole cleaning.*
The SafeSet™ system (HIT-HY 200, and either the HIT-Z rod, or the hollow drill bit, and Hilti VC 20/40 vacuum cleaner) system makes subsequent hole cleaning completely unnecessary.
Both systems allow fewer installation steps and extremely high reliability in anchoring applications.
Approvals
HIT-RE 500-SD and HIT-HY 200-R have been tested according to AC 308 rebar qualifications with ICC-ES report pending.
Best-in-Class Installation Solutions
SafeSet™ for HIT-HY 200-R and HIT-RE 500-SD**(hollow drill bits, Hilti VC 20/40 vacuum cleaner) require no manual hole cleaning.
The HDE 500 Battery dispenser has the fastest adhesive dispensing to help complete rebar installation within the work time of the adhesive anchor.
Superior installation accessories (for hole cleaning and adhesive injection), on-site installer training, and Profis rebar *** (rebar design calculations) software are available.
* When used with Hilti HY 200, holes have to be cleaned when used below 41°F and in diamond cored holes** ICC-ES report for HIT-RE 500-SD with hollow drill bit pending *** Profis rebar available in July 2015
Hilti, Inc. (U.S.) 1-800-879-8000 www.us.hilti.com • en español 1-800-879-5000Hilti (Canada) Corp. 1-800-363-4458 www.hilti.ca
Hilti. Outperform. Outlast.
Drill Set
Drill
Hilti SafeSet™ TechnologyUp to 60% faster!
Done Productivity gain
Drill Set
Drill
Hilti SafeSet™ TechnologyUp to 60% faster!
Done Productivity gain
BEST-IN-CLASS SOLUTIONS
Hilti Injectable mortar HIT-HY200 with SafeSet™ Technology
The new SafeSet™ System featuring HIT-HY 200 allows a fastening point to take high loads, as though the hole were cleaned using traditional installation methods.
Potential effects of inadequate hole cleaning
When a threaded rod or rebar is set with conventional injection adhesive, the load it’s capable of taking may be very low if the hole is inadequately cleaned after drilling. The Hilti SafeSet™ system eliminates a cleaning step while still providing excellent load values.
Without hole cleaning using the Hilti HIT-Z Rod
With standard hole cleaning or self-cleaning Hilti hollow drill bitLo
ad [l
b]
Displacement [in]
No hole cleaning
With hole cleaning
Load
[lb]
Displacement [in]
NO MANUAL CLEANING REQUIRED.Set anchors and rebar reliably.
Hilti, Inc. (U.S.) 1-800-879-8000 www.us.hilti.com • en español 1-800-879-5000Hilti (Canada) Corp. 1-800-363-4458 www.hilti.ca
Hilti. Outperform. Outlast.
Hilti, Inc. (U.S.) 1-800-879-8000 www.us.hilti.com • en español 1-800-879-5000Hilti (Canada) Corp. 1-800-363-4458 www.hilti.ca
Hilti. Outperform. Outlast.
BEST-IN-CLASS ADHESIVE ANCHORING SOLUTIONS.
*For rebar designs as anchor elements (ACI 318Appendix D) HY 200 can be used up to #10 rebars.
4/15
SM
Anchoring Rebar
HIT-HY 200-A / HIT-HY 200-R HIT-RE 500-SD / HIT-HY 200-R• Fast cure anchoring system
• Ability to apply loads shortly after installation
• Best-in-class anchor performance when used with HIT-Z rod
• Highly reliable anchor installation with SafeSet™ technology
• No additional hole cleaning necessary with the SafeSet system
• Fast and easy installation when used with hollow drill bit and VC 20/40 vacuum cleaner, or HIT-Z rod
• Longer working time
• Ability to perform deep embedment installations
• HIT-RE 500-SD for rebar installations up to #10 rebars in hammer drilled and diamond cored holes
• HIT-HY 200-R for rebar installation up to #8 rebars in hammer drilled holes*
• Reliable, fast and easy installation when installed with Hilti hollow drill bit with VC vacuum cleaner (up to #7 rebars)
Order InformationDescription Package Contents Item No.
HIT-HY 200-A 11.1 fl oz Includes 25x foil pack 3496470
HIT-HY 200-A 11.1 fl oz Includes 25x foil pack, 1 manual dispenser (HDM 500), 1 cartridge holder 3496471
HIT-HY 200-A 16.9 fl oz Includes 20x foil pack 2022792
HIT-HY 200-A 16.9 fl oz Includes 40x foil pack, 1 manual dispenser (HDM 500), 1 cartridge holder 3496472
HIT-HY 200-A 16.9 fl oz Includes 100x foil pack, 1 battery dispenser (HDE 500-A18), 1 cartridge holder, 2 x 1.6 li-ion battery pack, small soft bag
3496596
HIT-HY 200-R 11.1 fl oz Includes 25x foil pack 3496597
HIT-HY 200-R 11.1 fl oz Includes 25x foil pack, 1 manual dispenser (HDM 500), 1 cartridge holder 3496598
HIT-HY 200-R 16.9 fl oz Includes 20x foil pack 2022794
HIT-HY 200-R 16.9 fl oz Includes 40x foil pack, 1 manual dispenser (HDM 500), 1 cartridge holder 3496599
HIT-HY 200-R 16.9 fl oz Includes 100x foil pack, 1 battery dispenser (HDE 500-A18), 1 cartridge holder, 2 x 1.6 li-ion battery pack, small soft bag
3496603
HIT-RE 500-SD 11.1 fl oz Includes 25x foil pack 3425973
HIT-RE 500-SD 11.1 fl oz Includes 25x foil pack, 1 manual dispenser (HDM 500), 1 cartridge holder 3489736
HIT-RE 500-SD 16.9 fl oz Includes 20x foil pack 241383
HIT-RE 500-SD 16.9 fl oz Includes 40x foil pack, 1 manual dispenser (HDM 500), 1 cartridge holder 3489735
HIT-RE 500-SD 16.9 fl oz Includes 100x foil pack, 1 battery dispenser (HDE 500-A18), 1 cartridge holder, 2 x 1.6 li-ion battery pack, small soft bag
3489723
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