pcu retrofits for sinumerik 840d pl - attendmia.compcu retrofit for sinumerik 840d - for a longer...
Post on 04-Jan-2020
4 Views
Preview:
TRANSCRIPT
PCU Retrofits for SINUMERIK 840D PL Jeff Smouse
Manufacturing in America │ March 20-21, 2019
Unrestricted © Siemens 2019
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
What is a Machine Retrofit?
Taking you from here to there
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Machine Retrofit, if …
…your machine is mechanically in good shape
but CNC and drives are obsolete
… you want to improve IT Security
… you want to equip your machine with additional
functionalities
… you want to reduce investment costs
Motion Control Services
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Challenges Regarding Retrofit
Technology
Performance
Accuracy
Functionality
Machine availability
Long unplanned downtimes Event
Years
Spare parts availability Faults
Spare parts
Machine life time
Years
Extended lifetime
Reduction of variable costs
Retrofit
Unit costs
Operational
costs
Investment costs
Functionality
Accuracy
Performance
Costs
Page 4 Motion Control Services
Security Risks
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Good Investment?
Machine Properties
Years
Costs Machine is in a good mechanical state
Operators and Service staff knowledge
What would a new machine with the same production quality and capacity cost today
Compared to a New Machine
Machine has proven its stiffness
Less logistical issues and speed, guaranteed production. No need to remove the machine.
Implementation into Digital environment
Implementation
Original type of machine is no longer available or being replaced by a more expensive type of machine
1
3
2
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Machine Retrofit – consideration of the benefits
Midrange machines High end machines Complexity
Co
sts
Retrofit • Mechanical
and/or
• Electrical system
Retrofit cost • Mechanical
and/or
• Electrical system
• Great financial benefit achieved with all machines compared to the price
of a new machine
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Machine Modernization – Realizing the Benefits
Improved Machine Performance for older machines and plants
Spare component availability
Extension of the overall Machine Life Cycle
Cost effective alternative to buying new machines
Operations and Maintenance Staff Familiarity with machine
Compatibility with new technology, digitalization platforms, Industry 4.0, Safety, etc.
Decide
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Different types of retrofit
2. Only control (Siemens/non Siemens to New Siemens controls)
1. PCU Retrofit (PCU 50/20 to IPC upgrade)
3. Complete machine (With/without mechanical modifications)
4. Additional features/automation (Machine specific modifications)
2. Controller upgrade (Siemens/ non Siemens to New Siemens Controls)
Sinumerik Integrate
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Some numbers from 2018…
42% of all Industrial Control System (ICS) computers had regular or full-time
internet connections
27% of threats blocked on ICS computers came from the internet
10% of threats blocked on ICS computers came from the removable media
77% of attacks are fileless – Anti-Virus is no longer effective
It takes an average of 191 days to identify successful cyber breaches
69% of execs planned to hire an outside technology firm to help them with
compliance
55% of sampled companies allowed external parties, such as partners or service
providers, to access their industrial control network
54% of companies sampled experienced an industrial control system security
incident within the past twelve months—and 16 percent had experienced three or
more.
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Upgrade your Windows!
Support for Windows XP ended April 8, 2014. Microsoft will no longer provide
security updates or technical support for the Windows XP operating system. It is
very important that customers and partners migrate to a modern operating
system such as Windows 10.
Client operating systems End of mainstream support End of extended support
Windows 8.1 January 9, 2018 January 10, 2023
Windows 7, service pack 1* January 13, 2015 January 14, 2020
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Windows 10 Security Features
1. Windows Defender Smart Screen
"Block at first sight," It helps protect employees if they try to visit sites previously reported as containing phishing or malware, and to stop
them from downloading potentially malicious files. It can also help protect against fake advertisements, scam sites, and drive-by attacks.
2. Windows Defender Application Guard
Users can designate trusted sites to browse freely. If a site is not trusted, Application Guard will open it in a sandboxed container, completely
blocking access to memory, local storage, other installed applications, corporate network endpoints, or any other resources of interest to the
attacker.
3. User Account Control Apps and tasks always run in the security context of a non-administrator account, unless an administrator specifically authorizes
administrator-level access to the system. It can also block the automatic installation of unauthorized apps, and prevent accidental changes to
system settings.
4. Windows Defender Device Guard
Protects kernel mode processes and drivers from zero-day attacks and other vulnerabilities.
5. Windows Defender Exploit Guard
Defender Exploit guard includes exploit protection, attack surface reduction rules, network protection, and controlled folder access.
6. Microsoft Bitlocker
Bitlocker is a full-drive encryption solution provided natively.
7. Windows Defender Credential Guard
Only privileged system software can access credentials—protecting from credential theft attacks.
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
PCU Retrofit
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
PCU Retrofit for SINUMERIK 840D - for a longer machine lifetime
Preparation
Execution
Data analysis and appication
consulting for PCU Retrofit for
machine tools with SINUMERIK
840D pl
Commissioning at customer site.
Consulting and implementation of
IT security requirements.
Transfer and implement machine-
specific data and applications.
Preparation and test in the
laboratory
Machine analysis
Before PCU Retrofit
SINUMERIK 840D pl
NCU,
SIMODRIVE 611
SINUMERIK 840D pl
Before PCU Retrofit
PCU 50 / MMC103
mit HMI Advanced / HMI Pro
and Win95 / NT / XP
IPC 427D
HMI Advanced / HMI Pro
for Retrofit und Win10
NCU,
SIMODRIVE 611
Special
functions
Upgrades for
incompatibility issues
Engineering Implementation of
special functions
machine-specific
applications, network
integration
Motion Control Services
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Why Siemens?
Siemens offering
Customer benefits
Comprehensive retrofit experience and
tried-and-tested modernization
concepts directly from the control
manufacturer
• Customized modernization solution
for SINUMERIK 840D pl
• Economical PCU retrofit by retaining
the drive technology
• Preparation and implementation by
experienced project managers and
modernization experts
• Global service availability
• Availability of spare parts ensured by replacing PCU50
or MMC103 with an IPC 427D
• Reduction risk of access to the IPC through the latest
Windows 10 operating system
• Minimization of machine downtimes thanks to retrofit
preparation in the laboratory
• Increased functionality and performance thanks to
software (HMI Advanced/HMI Pro) and hardware (NCU)
upgrades
PCU retrofit for SINUMERIK 840D ensures spare parts
availability and state-of-the-art IT security
for your machine tools.
Machine
analysis
Retrofit
preparation
in the laboratory
Retrofit
execution at
the machine
PCU Retrofit for SINUMERIK 840D – to ensure IT security and
spare parts availability
Customer’s drivers
and goals
• Long service life time for
machine tools with
SINUMERIK 840D pl
• High productivity thanks to
spare parts availability
• Improved IT security
Optimize asset management
Ensure availability
Create sustainability
Increase productivity
1 2 3
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Customer benefits with Siemens as global partner
• Use of state-of-the-art standard products
for machine tools and systems
Ensure high availability
• Pre-configured machine- and hardware-packages
Reduce engineering and commissioning times
Standard products
and packages
• Global sales and service network’
Ensure worldwide project handling
• Many years of experience and
comprehensive know-how
Ensures superior project quality
• Service adapted to the specific project
Ensure long-term security/safety of the
machine/system
• Customized financing solutions
Increase the customer's financial scope
All advantages
at a single glance
Motion Control Services
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Questions?
Jeff Smouse
Solution Engineering Manager
500 Hunt Valley Road
New Kensington, PA 15068, USA
Phone: +1 770 508-0079
E-mail: jeffrey.smouse@siemens.com
top related