parts list maximum carrying capacity: rated 100kg for 2 ... · 5/8 or 16mm spanner. measuring tape....
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Important: Please read these instructions carefully prior to installation.Pleaserefertoyourfittinginstructiontoensurethattheroofracksareinstalledinthecorrectlocations.Checkthecontentsofkitbeforecommencingfitmentandreportanydiscrepancies.Placetheseinstructionsinthevehicle’sgloveboxafterinstallationiscomplete.
Maximum carrying capacity: Rated 100kg for 2 bar, 125kg for 3 bar for on-road conditions.Parts List
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Tools Required:Markingpen.Power or Cordless drill.6.5mmdrillbitVacuumcleaner.Coldgalvanizingsolution&brush.HammerPinPunchØ4-5mm.Silastic Sealer/Selleys Butyl Mastic.5mmSecurityallenkey,providedinkit.5/8or16mmspanner.Measuringtape.Flat head screwdriver.10mmsocketanddriver
Important InformationMaximum carrying capacity:100kg for 2 bar, 125kg for 3 bar, includingweightoftheroofracks5kg (11lbs). Loadmustbeevenlydistributedoverthecross-bars. Loadmustbeevenlydistributedoverthecrossbars.Use only non-stretch fastening ropes or straps.
Recommendations:Allboltconnectionsmustbecheckedafterdrivingashortdistancewhenyoufirstinstallyourroofracks.Boltconnectionsshouldbecheckedagainatregularintervals(onceaweekisenough,dependingonroadconditions,usage,loadsanddistancestravelled).Youshouldalsochecktheconditionofyourroofrackseachtimetheyarere-fitted.Alwaysmakesuretofastenyourloadsecurely.Pleasealsoensurethatallloadsareevenlydistributedandthatthecentreofgravityiskeptaslowaspossible.Longloads(e.g.canoesandkayaks)mustbesecuredfrontandrearwithnon-stretchfasteningropesorstraps.
Roof racks must be removed when putting vehicle through an automatic car wash.Caution:Thehandlingcharacteristicsofthevehiclechangeswhenyoutransportaloadontheroof.Forsafetyreasonswerecom-mendyouexerciseextremecarewhentransportingwind-resistantloads.Specialconsiderationmustbetakenintoaccountwhencorneringandbraking.
Note for Dealers and Fitters:Itisyourresponsibilitytoensurethesefittinginstructionsaregiventotheenduserorclient.Placetheseinstructionsinthevehicle’sgloveboxafterinstallationiscomplete.
Rhino-Rack3PikeStreet,Rydalmere, DocumentNo:R171NSW2116,Australia. PreparedBy:AnthonyRodier IssueNo:02(Ph)(02)96384744 AuthorisedBy:ChrisMurty Date:16/06/2012(Fax)(02)96384822TheseinstructionsremainthepropertyofRhino-RackAustraliaPty.Ltd.andmaynotbeusedorchangedforanyotherpurposethan intended.
Hyundai iLoad Commercial Van - Fixed Mount (RLTFHIF/M,RLTFHIR)
Item1234567891011121314151617181920212223
Component NameFrontMiddlebracketRearbracketRHRearbracketLHRubberbuffer1500mm(soldseparately) Crossbar1500mm(soldseparately) Endcap( sold separately)M6x40SecurityscrewM6springwasherM6x12.5FlatwasherM10channelNutM10shakeproofwasherM10x38x2.5flatwasherRLTFlegM10x25boltM6 twin stud plateDiecutgasketDoublesidedtapeM6NylocnutM6cagenut5mmsecurityallenkeyLegHeightspacer(soldseparately)LegHeightspacer2pair(soldsepearately) Fittinginstructions
Qty2bar400224881644444444881001
Qty3bar4113361212246666266612121111
Part No.CA1115CA1113CA1114R001A022M002B085W004W003N024W021W022M010B071C098C099C302N013N017Seckey-SLHSPAIRLHS2PAIRR171
Hyundai iLoad Fixed Position Kit
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- Pleaserefertoyourvehiclemanufacturershandbookformaximumroofloadcapacity.
- AnyloadtransportedonRoofRacksmustbeevenlydistributed.
- Donotattempttofittheroofrackstoyourvehicleunlessyoufullyreadandunderstandthefittinginstructionsprovided.
- Pleasedirectanyquestionstothedealerfromwheretheroofrackswerepurchased.
- Checkthecontentsofkitbeforecommencingfitmentandreportanydiscrepancies.
!
!
!
ü
km/h
WARNING!
? kg2 x Crossbars = 5kg
Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit
2
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1 Completely remove roof channel trim.Startbyliftingthefrontedgeofrubbertrim.Carefullytwistrubbertriminanoutwarddirectiontounhooktheplasticclips.Retainthefrontthreeclipsoneachsidetosecurethecuttrimbackinplaceafterinstallationofthetrack.
Liftfrontofthetrimfromoutsideedgeofroof.Twistoutwardstounhookasshowninthediagrams.
Theroofchannelmustbetotallycleanofanydirt,sobesuretowashthoroughlyandcompletelydryoffbeforetrackinstallation.
Electricalwireslocatedwithpanelpin,removethis as well
Targetthisareafirst.Springclipsdisengagewithgentleforce
Remove internal plastic cover at rear.Startbyopeningthereartiltingdoor.Therearetwoblackplasticcoversontherearinsideroofwhichneedtoberemoved.Thepartswillcomeoffwithgentleprying.
Hyundai iLoad Fixed Position Kit
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Measure and mark points in preparation for drilling.Usethediagramsbelowtoallowyoutomarkoutthepointsfordrilling.3
FRONT100 790 1230
Centreline to centrelineCentreline to centreline MID REAR
*Frontbracketislocatedcentrallybetween4thand5thmetaltongueclip.Midbracketislocatedcentrallybetween8thand9th.Rearislocatedoverdirectlyoverthe15th.
FRONT MID REAR
1 2 3 4
5 8 915
Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit
Centrepunchholelocationsanddrillcarefullyandslowlyusinga3mmpilotdrillbit.Thenopenupto6.5mm.4
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5 Useavacuumcleanertoremoveandswarf(metalfilings)fromthedrillingprocess.Thisisanimportantsteptoensurethereisnochanceofrustforming.Vacuumtopandbottomoftheholes,checkfitofthetwinboltbracket.
Hyundai iLoad Fixed Position Kit
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7
iviii
iii
Preparetheboltbracketsbyapplyingthe3Mdoublesidedtape(C302).Removethebackingpaperfromfoamcushiontape.Insertfrominsidethevehicle,applysomeforceandholdfor30secondstoensureagoodadhesiontothesurface.
Rearbracketsareinsertedthroughanaccessholdasperpicturebelow.Insertfrominsidethevehicle,applysomeforceandholdfor30secondstoensureagoodadhesiontothesurface.
6 Applycoldgalvanisingtreatmenttothedrilledholes(interiorandexteriorsurfaces,insideandoutside)tosealthebaremetal.Followinstructionsonthecontainertoachievebestresultsbeforeproceedingtonextsteps.
Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit
Butyl Mastic
8
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9
a. b.
c. d.
Apply Selleys Butyl Mastic or equivalent silastic sealer to the drilled holes to create a waterproof seal. Follow instructions on the container.
Selectcorrectbracketforthemountinglocation.Front/middlecommonbracket.RearLHandRHhavecut-outs.Therearbracketsalignperfectlywiththeendofthevehicle.Applydiecutgasket&trimoffanyexcessifnecessary.Referdiagrambelowforwasherandnutplacement.Tighten M6 bolts to 5 Nm.
M6 security screw.
M6springwasher.
M6flatwasher.�at washer
M6 Nyloc nut
twin stud platedie cut gasket
bracket
Fingertightenonlyuntilcrossbarisfitted.
*Rearbrackets(L&R)onlyhascutout
Hyundai iLoad Fixed Position Kit
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Cross Bar overhang:Ensure the cross bar overhang (A) is equal on bothsides,re-adjustifrequired.TightenM10boltsto16-18Nm.DO NOT OVER TIGHTEN.
M6 Security screws:TightenM6Securityscrewsto3-4Nm.DO NOT OVER TIGHTEN.
13 14
A
11 End Caps & Buffer Strip:Insertrubberbufferstripintotopofthecrossbar.Fitendcapsintothecrossbar.Arubbermalletmayberequiredtoknockintheendcaps.
12 Attach Cross Bar:Placecrossbarontosupport legs.PushtheM10boltup and turn so the channel nut is fully located across the bar.Leave M10 bolts loose at this stage.
ChannelNutMUSTlieacrossthebarwhentight.
Ifcompletinga3barsetuponyourvehicle,legheightspacersarerequiredasbelow.Frontcrossbarusesonelegheightspacer.Middlecrossbarnospacer.Rearcrossbar,twospacers.Legheightspacersaresoldseparately.
10
Frontcrossbar,M10x35mmbolt.
Rearcrossbar,M10x45mmbolt.
Middlecrossbar,M10x25mmbolt.
Hyundai iLoad Fixed Position Kit Hyundai iLoad Fixed Position Kit
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15 Cut roof channel trim and re-fit trim.Thebesttoolforthisjobisahacksaworgrinder.
Theillustrationbelowshouldbedoublecheckedagainstthevehicleyouarefittingpriortocutting.Dimensionsbelowinmillimetres.
FRONTOFCAR
Cut&
Discard
Cut&Discard
Cut&Discard
793
635
1080150
150
150
REAR OF CAR
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