our introduction - gifa · •modern german and japanese cnc machines •vertical machining centers...

Our Introduction

Who are we?

Our Foundry and Headquarters India, Ludhiana

Our Introduction

Headquarter in India, Ludhiana Production of Investment Casting Sandcasting (SAJJAN) Centrifugal Casting (SAJJAN)

A family owned company Part of SAJJAN Group Founded: 1935

TÜV Rheinland ISO 9001: 2015, AD2000 and PED

Standards of quality

Billson´s History Development and career path

1935

Ein Teil der SAJJAN Gruppe

Billson Stainless PVT Limited is a part of SAJJAN Group , founded in year 1935.

1970

SAJJAN –Supplier for Industries

Production of Castings for industries like: •Forge-Industry •Textile-Industry •Ironmongery-Industry

Supplier for fireresistant materials

Heatresistant Castings Supplier for forge-industry, rolling-mills, foundries and galvanising-factories. Fire-Bricks •Heatresistant

•Non-corrosive •Wear-free

1990

1998

First orders for Export in northamerican area.

•ISO 9001:2000 Certifcate. •Production of Investment Casting during lost wax casting process. •Expanding of Labor (chemical analysis) •Expanding of own CNC machining. •Expanding of grindling shop.

Exports for heatresistant castings and centrifugal castings to the west of Europe: •Germany •Scandinavia

Westeuropäischer Markt

2006

2009 North-American Market: Canada

Quality and Standards

• ISO 14001 Und 18001

Foundation of a company in the USA called Billson.

The American Dream

2014

2017

•ISO 9001:2015 •PED und AD 2000 •Expanding of machining fabrication

2019

2018

2018

Opening of first German Brand Office.

First branch in Germany in order to provide better correspondence between customers in the European area.

Facts and Figures

Facts to know

We are working with following industries:

Facts about Headquarters Facts about our Workers Capacities

Facts and Figures

Expansearea: approx. 50.000 m²

40 Conventional and 46 CNC Machines

3000 KW Connection Value

450 Workers

Permanently employed (no contractors)

Qualified labour

Sandcastings: 140 Tons per Month

Investment Castings: 80 Tons per Month

Centrifugal Castings: 65 Tons per month

Engineering Investment Casting Processing Quality Control

We take responsibilty! From day one the objective had been customer satisfaction!

Engineering Our Services

Optimization and Design of sample and serial parts

Development in 2D und 3D

Production of Tools

• Own constructionteams • Casting simulations • 3D Engineering

• Drawings in 2D und 3D • 3D Models (.stp Datei) • Cooperation with customer

• Own Tool-Making • Less costs • Less risks for customer

Castings in Lost Wax Casting Process

Economic Production

Quantity and Dimensions

Investment Casting Production with highest quality

• Investment Casting • Over 90 different alloys • According to DIN EN - ASTM - BS

• Own Heattreatment • Surfacetreatment • Machining

• Badgets (if it´s customers wish) • Consignment stock

Production of Tools Everything is done inhouse

Wax Injection

Investment Castings with highest Quality demands.

Processing Foundry with biggest machinery of CNC Machines in

Heattreatment

CNC Machining

Surfacetreatment

•Complete Machining in own headquarters. •Modern German and Japanese CNC Machines •Vertical Machining centers •CNC lathes •flexible and economical •Ability to manufacture a single piece from 10 grams to 50kg+ in lost wax casting + Feinguss •Within size of 500mm x 500mmx 300

Newest Technology

Quality Control Accuracy down to the smallest details!

Measurement

Reports

Time-Saving and Efficient

• Optical Measurement • Manual Measurement

• Chemical Analysis • Mechanical Reports • Certificates 3.1 + 3.2

Own Laboratory

• • Spectral Analysis • X-Ray • optical/mechanical Measurement • Mechanical Testing • Tensile and notched bar impact testing

Close cooperation with our customers during samples and series production

Dialogue

Logistics

Strong Partners in Logistics

Seafreight approx. 7 weeks

Airfreight approx. 7 days

Prices DAP to factory Sample shipments

Billson goes green Billson contributes to protection of the environment.

• Natural gas for Heat Treatment • Water Conditioning • Waste Management

• 800 KW Solar Electricity • Reduction of carbon emissions and air pollution

Environmentalism

Energy

Team Spirit

• Annual Assembly of Company

• Awards for Workers

• Sport Events

• Charity

Thank you for your attention