osisoft corporate powerpoint template · • automate/change existing business process – small...

© Copyright 2019 OSIsoft, LLC© Copyright 2019 OSIsoft, LLC

Gopal GopalKrishnan, P.E.

OSIsoft, LLC.

Oct. 2019

OT/IT Integration

Regional Seminars

New Delhi, INDIA

EMPOWER YOUR ANALYTICS WITH OPERATIONAL DATA

2019 OSISOFT NEW DELHI SEMINAR

© Copyright 2019 OSIsoft, LLC

OT/IT Integration - Takeaways

• Automate/Change existing business process– Small amounts of data

– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo• What, Why, How… with use cases

– People, Process, Technology

• Cloud based machine learning, Enterprise data lake … – Large amounts of data

– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …• What, Why, How… with use cases

OT=Operations Technology

IT=Information Technology

2

© Copyright 2019 OSIsoft, LLC

OT/IT Integration - Takeaways

• Automate/Change existing business process– Small amounts of data

– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo• What, Why, How… with use cases

– People, Process, Technology

• Cloud based machine learning, Enterprise data lake … – Large amounts of data

– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …• What, Why, How… with use cases

OT=Operations Technology

IT=Information Technology

3

© Copyright 2019 OSIsoft, LLC

The Modern PI System

PI Asset Framework

Analysis

Notifications

Event Frames

PI Data Archive

PI Visualization

Suite

PI ProcessBook

PI DataLink

PI Vision

PI

Inte

rfaces &

PI

Connecto

rs

PI Server

PI Integrators &

PI System Access

1. Connect to relevant sources

2. Collect and archive data

3. Assign context (asset-based)

4. Add Analytics logic

6. Visualize

5. Alert and notify

4

© Copyright 2019 OSIsoft, LLC 5

© Copyright 2019 OSIsoft, LLC

API

6

© Copyright 2019 OSIsoft, LLC 7

PI Data Access family of products

© Copyright 2019 OSIsoft, LLC

Business Integration – What?

8

© Copyright 2019 OSIsoft, LLC

Business Integration – What (Data, Event, Visual)

9

© Copyright 2019 OSIsoft, LLC

Business Integration – Why

10

© Copyright 2019 OSIsoft, LLC

Maintenance & Reliability - Video

11

© Copyright 2019 OSIsoft, LLC

SAP ERP Process Orders

Process Recipes

Customer Product

Orders

Manufacturing Scheduling

(FST)

Plant floor Process Orders

Goods Issue

Goods Receipt

Material

Inventory Manufacturing Execution

Manufacturing Operations Data Management

Mate

rials

Mo

ve

me

nt

Quality

Management

Inspection Lots

Warehouse Receiving

12

Integration with Production Planning/Management System

© Copyright 2019 OSIsoft, LLC

To Do List – Work Management

• Create a watch list – early warning system

• Equipment usage – run hours, tons processed,

start/stop cycles…

• Equipment condition alerts – filter clogged, heat-

exchanger fouled, motor vibration high…

• Notify the asset owner – with links to details

• Create a report – across asset and production

events

13

© Copyright 2019 OSIsoft, LLC 14

© Copyright 2019 OSIsoft, LLC

San Francisco Public Utility Commission – Pump run hours

15

© Copyright 2019 OSIsoft, LLC 16

Colorado Spring Utilities – Motor run hours

© Copyright 2019 OSIsoft, LLC

Filter differential pressure

over 3 months

17

Filter clogging, Heat exchanger fouling…

© Copyright 2019 OSIsoft, LLC

Air heater tube plugging at a coal

power plant over 450 days Oxygen analyzer (dual sensor) drift

18

Air heater tubes plugging, Oxygen analyzer drift…

© Copyright 2019 OSIsoft, LLC

Motor vibration alert calculations

1919

© Copyright 2019 OSIsoft, LLC

EMAIL

Web Service

Delivery ChannelPI SystemPI Notifcations

SAP

Maximo

Infor

Oracle EAM

…

…

Enablon

(EHS)Script

or

Middleware

Events

Work Order

(PI Alerts - Event Frame)

RunHours

(Totalizer)

PUSH

PULL

PUSHPUSH

PULL or

PUSH

PULL or

PUSHPUSH

Application Middleware=BizTalk, TIBCO, WebSphere…

20

PI System to External Systems

© Copyright 2019 OSIsoft, LLC 21

© Copyright 2019 OSIsoft, LLC 2222

© Copyright 2019 OSIsoft, LLC 23

© Copyright 2019 OSIsoft, LLC 24

Report across asset events

© Copyright 2019 OSIsoft, LLC

Equipment display & SAP WorkOrder info in PI Vision

25

© Copyright 2019 OSIsoft, LLC

OT/IT Integration - Takeaways

26

• Automate/Change existing business process

– Small amounts of data

– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo

• What, Why, How… with use cases

– People, Process, Technology

• Cloud based machine learning, Enterprise data lake, …

– Large amounts of data

– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …

• What, Why, How… with use cases

OT=Operations Technology

IT=Information Technology

© Copyright 2019 OSIsoft, LLC

The Modern PI System

PI Asset Framework

Analysis

Notifications

Event Frames

PI Data Archive

PI Visualization

Suite

PI ProcessBook

PI DataLink

PI Vision

PI

Inte

rfaces &

PI

Connecto

rs

PI Server

PI Integrators &

PI System Access

1. Connect to relevant sources

2. Collect and archive data

3. Assign context (asset-based)

4. Add Analytics logic

6. Visualize

5. Alert and notify

27

© Copyright 2019 OSIsoft, LLC

Integrate OT & IT Data with Data Management

OT data Enterprise data

Asset Analytics Enterprise Analytics

CLEANSE

AUGMENT SHAPE

TRANSMIT

PULL

PUSH

PI Integrators

Translate OT data to IT systems

28

© Copyright 2019 OSIsoft, LLC 29

OSIsoft has a multi-cloud strategy for

repeatable patterns with major cloud vendors

© Copyright 2019 OSIsoft, LLC 30

© Copyright 2019 OSIsoft, LLC

PLC

SCADA

DCS

Data

Lake

Data

WarehouseData

Hub

Business

Intelligence

PI Server

PI Integrator for Business Analytics

Streaming

Analytics

Primary Network ingress

Machine

Learning

Streaming &

ML Insights

DataScience

On-Prem

31

© Copyright 2019 OSIsoft, LLC

PLC

SCADA

DCS

Data

Lake

Data

WarehouseData

Hub

Business

Intelligence

PI Server

PI Integrator for Business Analytics

Streaming

Analytics

Machine

Learning

Virtualized PI System

Primary Network ingress

32

© Copyright 2019 OSIsoft, LLC

PLC

SCADA

DCS

Data

Lake

Data

WarehouseData

Hub

Business

Intelligence

PI Server

PI Integrator for Business Analytics

Streaming

Analytics

Machine

Learning

0

1

1

1

1

1

0

1

0

1

0

1

0

1

0

1

1

0

1

1

IoT Devices

Secondary

Network

ingress

Architecting for IoT

Primary Network ingress

1 1 1 1 0 1 0 1 0 1 0 1 0 1 1

33

© Copyright 2019 OSIsoft, LLC 35

Customer Success Stories with Microsoft Azure ML (Machine Learning)

Deschutes used machine

learning to improve their

brewery processes

• Saving up to 72 hours

per batch

• Deferring an $8 million

upgrade

Deschutes Brewery

Expanded production

capacity limits

• Used machine learning

to identify major drivers

for reaction times

• 6 weeks – total time to

value

Lonza Specialty

Ingredients

Enable Subject Matter

Experts with tools and best

practices

✓ Process optimization

✓ Improved

maintenance

✓ Energy management

✓ Predictive operations

✓ And more…

https://www.osisoft.com/presentations/rcip--data-analytics-and-manufacturing-process-optimization/

https://www.osisoft.com/presentations/brewing-beer-the-smart-way/

© Copyright 2019 OSIsoft, LLC 37

Customer Success Stories in AWS

Gas demand forecasting

TransCanada

Self-service analytics and

data lakes

Georgia Pacific

Running PI System

workloads in AWS

TEPCO

https://www.osisoft.com/presentations/transcanada-s-journey-to-advanced-analytics---integrating-transcanada-s-pi-af-with-aws-machine-learning/

© Copyright 2019 OSIsoft, LLC 38

The OSIsoft PI System & SAP

Operations data combined

with ERP for advanced

analytics and data science

SAP Hana IoT Integrator

by OSIsoft

• Digital Boardroom

• SAP Data Hub

• Mobile Experience

SAP Analytics Cloud

© Copyright 2019 OSIsoft, LLC 39

Marathon Oil

Customer Success Story

The PI System collects

700,000 data points with

1400 updates per second

System of Record for

Operational Data

Over 100,000 PI System

data points are fed every

five minutes into SAP

Hana

OT Data, Enterprise

Analytics

• Automated data prep

• Agile application

development

• Optimized E&P

processes

Simplified Processes

https://www.osisoft.com/presentations/the-pi-system-and-sap-hana--operating-at-the-speed-of-business/

© Copyright 2019 OSIsoft, LLC

Other Cloud Integrations

Development in Progress - Preview

Google Cloud Platform

40

© Copyright 2019 OSIsoft, LLC

OT/IT Integration - Takeaways

41

• Automate/Change existing business process

– Small amounts of data

– Trigger a work order in SAP PM…, Initiate a workflow in IBM Maximo

• What, Why, How… with use cases

– People, Process, Technology

• Enterprise data lake, Cloud based machine learning…

– Large amounts of data

– Microsoft Azure, Amazon AWS, Google Cloud, SAP HANA, R, Python …

• What, Why, How… with use cases

OT=Operations Technology

IT=Information Technology

© Copyright 2019 OSIsoft, LLC

Thank You

© Copyright 2019 OSIsoft, LLC

Next Steps:

>Your OT/IT integration use cases

>PI Workshop

>https://learning.osisoft.com/

>https://pisquare.osisoft.com/ (Community & Developer)