optimization of current equipment for lead free … c3p nasa workshop doc/projarea5lead-free...
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1September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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Optimization of Current Equipment for Lead Free Soldering of Electric
and Electronic Components
Dias Lopes
2September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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ISQ Profile
•• Founded in 1965;Founded in 1965;
•• PPrivatelyrivately owned, being a non profit owned, being a non profit technical and scientific associationtechnical and scientific association;;
•• TTwowo hundred company membershundred company members;;
•• Arround 600 sArround 600 stafftaff teamed with teamed with customerscustomers and and partnerspartners;;
•• Turnover: 41 M€ (2002);Turnover: 41 M€ (2002);
•• Operating in 20 countries worldwideOperating in 20 countries worldwide
3September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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ISQ LocationPortugalPortugalHeadquarter: Taguspark, Oeiras
Delegations: Porto, Sines, Castelo Branco
Offices: Braga, Viseu, Leiria, Loulé
AngolaAngolaLuanda
CubaCubaHavana
TurquiaTurquiaAnkara
BrasilBrasilRio de Janeiro
Belo Horizonte
Macaé
MéxicoMéxicoCidade do México
FrançaFrançaSaint-Genis-Pouilly
R. P da R. P da ChinaChinaBeijing
Macau
4September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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ISQ – Main Activities Areas
Civil InfrastructureCivil Infrastructure
Metallic ConstructionMetallic Construction
Maintenance and Structural Maintenance and Structural IntegrityIntegrity
Lift and transportation equipmentLift and transportation equipment
MetrologyMetrology
Electrical equipments and Electrical equipments and installationsinstallations
PipelinesPipelinesTech
nica
l Ins
pect
ions
Tech
nica
l Ins
pect
ions
Tech
nica
l Ass
ista
nce
Tech
nica
l Ass
ista
nce
LogisticsLogistics
Information TechnologiesInformation Technologies
Production TechnologiesProduction Technologies
Maintenance & Quality AssuranceMaintenance & Quality Assurance
Environmental Assessment and Environmental Assessment and monitoringmonitoring
Industrial Health and SafetyIndustrial Health and Safety
Res
earc
h an
d D
evel
opm
ent
Res
earc
h an
d D
evel
opm
ent
App
lied
Res
earc
hA
pplie
d R
esea
rch
TrainingTraining EE--technologiestechnologies
Quality managementQuality management
5September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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Markets
Manufacturing Industry
Mining & Metals
Paper & Pulp
Petroleum & Chemical
Pipeline
Power
Aerospace Industry
Cement
Civil Infrastructure
Dairy and Agro-Food Industry
Government services
6September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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Laboratories
LABMMLaboratory of Metallurgy and
Materials
LABQUILaboratory of Environment and
Chemistry
LABRDLaboratory of Acoustic & Noise
Testing
Other Laboratories (Non accredited):
Laboratory of Concrete Testing
Laboratory of Anticorrosion Protective Coatings
Laboratory of Electromagnetic Compatibility Testing
LABCABLaboratory of Electrical Cables Testing
LABELLaboratory of Electrical Equipments Testing
LABENDLaboratory of Non Destructive Testing
LABETLaboratory of Thermo Dynamical Testing
LABMECLaboratory of Mechanical Behaviour
LABMETROLaboratory of Metrology
7September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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R&D in ISQ – Some Participating Programmes
• ISIS
• ISPO
• NATO
• PEDIP
• POE
• SAVE
• SMT
• SPRINT
• BOLIVAR
• BRITE EURAM
• CECA
• CERN
• CRAFT
• ENVIRONMENT
• ESPRIT
• TTV/TVP
• ASIA IT&C
• ENVIREG
• EUREKA
• GROWTH
• INNOVATION
• 6th FRAMEWORK
8September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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Thematic Areas – Distribution
41%
29%
21%
9%Production Technologies & Materials BehaviourInspection & Industrial Life AssessmentEnvironment, Health and SafetyInformation Technology
9September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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Investment in the last years
0
1000
2000
3000
4000
5000
6000
7000
k€19
91
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
10September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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Submitted ProjectsTotal Number = 710
86%
14%
International Projects
National Projects
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PartnershipsCompanies, Institutes and Universities
• International Partners
~ 1000
~ 22 different countries
• National Partners
~ 120
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Situation of Portuguese Electric and Electronic Industry• ANIMEE (Portuguese Association of Manufacturing
of Electric and Electronic Equipment) represents the core business of main industries in Portugal:
- 116 companies
- 43000 workers
- Turnover (2002): 4600 M€ / ~ 80% exportation
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Other Companies Related to Electric/Electronic Devices
• End users (e.g. OGMA, TAP)
• New areas ( aerospace companies)
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ISQ Expertise in Electric and Electronic Equipment
• Acreditated Lab’s for electric and electronic compliance
• Large expertise on Quality Management and Quality Assurance
• Expertise on Lyfe Cycle Assessment
• Waste Management Consultancy of Electric and Electronic components
• Expertise on joining technologies
15September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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ISQ Participation in R&D Electronic and Electrical Related Projects
• Joining of Cooper and Aluminium Alloys by Laser (JOCAL)
• Conductive adhesives as a solder alternative in surface mount and multiship module technology
• European Lead-Free Soldering Network (ELFNET)Approved - contract phase
• Low Cost Lead-Free Soldering Technology to Improve Competitiveness of European SME (LEADOUT)Approved - contract phase
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Detected Needs for R&D in Portugal and EU
• Management of the implementation from of Lead to Lead Free Soldering
• Analysis of existing equipment requirements behaviour to the Lead Free Soldering
• Quality assessment of components
• Process Window: Development and optimisation of Lead Free Process (Yield Point)
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Project Proposal
“Optimisation of Current Equipments for LEAD
FREE Soldering of Electric and Electronic
Components – SOLDERING 2006”
18September 19, 2003 – Lisbon, Portugal Technical Workshop – Integrating Comon Problems for Shared Solution
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Project Proposal OverviewWORKPACKAGE 1Selection of Soldering
Technologies:Wave,Reflow, Laser
WORKPACKAGE 2Selection of
TypicalComponents
WORKPACKAGE 3Selection of LEADFREE
Solders
WORKPACKAGE 4Laboratory
andIndustrial Trials
WORKPACKAGE 5Optimisation
ofSolutions
WORKPACKAGE 6Joint
Evaluation
WORKPACKAGE 7Implementation
of OptimisedSolutions
WORKPACKAGE 8Evaluation
of FinalSolutions
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Partners
POTENTIAL
• IAG’s (e.g. ANIMEE,...)
• INDUSTRIES (e.g. EFACEC, PHILIPS, PIONNEER, DELPHI,...)
• SMEs (e.g. SILGAL, STONE,
TELCA, TEKELEC,...)
• UNIVERSITIES (e.g. IST, FEUP,...)
• RTD Centers (e.g. INESC,...)
ACQUIRED
• C3P
• ISQ
• INEGI
• ITB, INC. / NASA
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Procurement of Funding
• Companies Sponsorship
• National Programmes (e.g. POCTI, PRIME)
• EU Programmes (6th FP)
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