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MPL WRECKER
PARTS MANUAL
5-376-000101Rev 3 - January 01, 2008 © 2008 Jerr-Dan Corporation. All Rights Reserved.
1080 Hykes RoadGreencastle, PA 17225Phone (717) 597-7111
www.jerr-dan.com
MPL Wrecker Parts Manual - Page 2 5-376-000101 Rev 3.
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material containedwithin this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuousproduct improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner arenot reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).This parts information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information can be found on thealuminum tag riveted to the inside of the driver’s side toolbox of the main body.
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail attechnicalpublications@jerr-dan.com or by FAX on 717-593-2362.
Manufactured under one or more of the following patents: 5,575,606; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other PatentsPending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, repro-duced or translated to another language without the express written consent of Jerr-Dan Corporation.
This manual covers the following Jerr-Dan Model:
MPL Wrecker
001001
VEHICLEIDENT. NO.
MODEL NO.
SERIAL NO.
MANUFACTURED BY
GREENCASTLE, PENNSYLVANIA
An Oshkosh Truck Corporation Company
MPL Wrecker Parts Manual - Page 3 5-376-000101 Rev 3.
Body - Complete ...................................................................................................................... 4 - 5Left Hand Body Assembly ....................................................................................................... 6 - 7Right Hand Body Assembly ..................................................................................................... 8 - 9Subframe ........................................................................................................................ 10 - 11Hydraulic Reservior ............................................................................................................. 12 - 13Worm Gear Winch & Cable Guide ....................................................................................... 14 - 15Worm Gear Winch - Cable Tensioner ................................................................................. 16 - 17Mud Flap ........................................................................................................................ 18 - 19Fender Flares ....................................................................................................................... 20 - 21Light Pylon - Deck Mounted ................................................................................................. 22 - 23Light Pylon - Toolbox Mounted ............................................................................................ 24 - 25Wrecker Boom ..................................................................................................................... 26 - 27Underlift Boom - Hydraulic Grid ........................................................................................... 28 - 29Hydraulic Wheel Lift Grid .................................................................................................... 30 - 34Underlift Level Stop .............................................................................................................. 36 - 37Remote Controls .................................................................................................................. 38 - 39Wireless Remote Controls ................................................................................................... 40 - 41Hydraulic Components - Hose Routing / Mounting ............................................................. 42 - 43Hydraulic Components - Standard ...................................................................................... 44 - 45Hydraulic Components - Hydraulic Wheel Lift Grid ............................................................ 46 - 47Electrical Components - Body - Standard ........................................................................... 48 - 49Electrical Components - Pylon Lights / Tunnel Wiring ....................................................... 50 - 51Work Lights - Marker Lights ................................................................................................ 52 - 53Lightbar - Single / Dual ........................................................................................................ 54 - 55Switch Panels ...................................................................................................................... 56 - 57Chain and Straps ................................................................................................................. 58 - 59
Decals ........................................................................................................................ 60 - 61Wrecker Boom Tilt Cylinder Assembly ................................................................................ 62 - 63Underlift Boom Tilt Cylinder Assembly ................................................................................ 64 - 65Tunnel Toolbox ..................................................................................................................... 66 - 67Bolt-On D-Rings ................................................................................................................... 68 - 69Jump Start Kit ........................................................................................................................ 70 - 71Fold Down Lightbar Bracket ............................................................................................... 72 - 73Ball Hitch Mounting Bracket ................................................................................................. 74 - 75Self-Loading Dolly ................................................................................................................ 76 - 77Motorcycle Adapter ............................................................................................................. 78 - 79Tow Sling ........................................................................................................................ 80 - 83Recovery Sheave ................................................................................................................ 84 - 85L-Arm Spacer Storage ......................................................................................................... 86 - 87Stone Guard ........................................................................................................................ 88 - 89Ford Diesel 08 Exhaust Alteration ...................................................................................... 90 - 91
INDEX DESCRIPTION PAGE
MPL Wrecker Parts Manual - Page 4 5-376-000101 Rev 3.
BODY - COMPLETE
ITEM PART NO. DESCRIPTION QTY1 3097000595 Body Assembly LH 12 3097000596 Body Assembly RH 13 4314000159 Coverplate, Frt 14 3097000600 Mid Deck Weld, Rear 15 4314000160 Coverplate, LH 16 4314000161 Coverplate, RH 17 4314000158 Valve Cover, Front 18 4314000097 Coverplate, Front 19 4090000010 Pad 2
10 4090000011 Pad 211 7661000029 J-Nut, 0.31”-18NC 412 7114150818 Capscrew, 0.31”-18NC x 1.00” 413 7114140818 Capscrew, 0.25”-20NC x 1.00” 1814 7950140143 Flatwasher, 0.25” ID 1815 7585000023 Latch 116 7120000046 Screw, 0.25”-20NC x .75” 417 7115181450 Capscrew, 0.50”-13NC x 1.75” 1618 7950180153 Flatwasher, 0.50” ID 2419 7949000015 Head Washer, 0.50” ID 820 7660182601 Lockwasher, 0.50”-13NC 1621 7949000056 Nylon Washer, 0.25” ID 422 7661000002 Hex Nut, #10-24NC 2423 7413000002 Nutsert, 0.25”-20NC 1424 8632000002 Edge Trim 19 in25 4632000058 Edge Trim 426 7493000009 Marker Light Grommet 227 7590000048 Marker Light - Amber (IND) 2
7590000342 Marker Light - Amber (LED)28 7330000498 Reflector - Amber (use with INC only) 429 7590000130 Light, Backup 230 7590000128 Light, Stop-Tail-Turn (IND) 2
7590000301 Light, Stop-Tail-Turn (LED)
ITEM PART NO. DESCRIPTION QTY
31 7590000131 Light, Wrap Around (IND) 27590000302 Light, Wrap Around (LED)
32 7111100810 Capscrew, #10-24NC x 1.00” 2433 7796000012 Seal 150in
MPL Wrecker Parts Manual - Page 5 5-376-000101 Rev 3.
BODY - COMPLETE
See pages 6 through 9 for LH and RH Body parts
Item #33, Seal, not shown
1
2
34
6
5
7
8
10
10
9
9
11
11
11
12
12
31
32
22
26
27 28
28
1825 25
1817
19
17
13
14
23
23
1820
20
22
3032
22 29 32
1718
13
1421
1920
19 19
20
1820
15
16
16
2525
23
24
18
17
2726 28
19
17
23
13
14
3132
2230
32
22
29
32
22
1817
1321
17
MPL Wrecker Parts Manual - Page 6 5-376-000101 Rev 3.
LEFT HAND BODY ASSEMBLY (3097000595)
ITEM PART NO. DESCRIPTION QTY
1 3097000597 Deck Weld LH 12 3811000033 Tailplate Weld LH 13 4811000819 Sheet LH 14 4314000091 Coverplate LH 15 4178000744 Bracket 16 4178000577 Bracket 17 4811000840 Sheet 18 3899000119 Toolbox Bond LH 19 4686000207 Door 1
10 4632000050 Seal, Toolbox Door 111 4811000823 Shelf 112 7555000012 Door Hinge 213 7585000019 Latch, LH 114 4062000569 Bar 115 4706003611 Plate 116 4178000746 Bracket 117 7571000001 Taillight Housing 118 7413000013 Fastener 819 7759000006 Rivet 220 7114161050 Capscrew, 0.38”-16NC x 1.25” 621 7114140818 Capscrew, 0.25”-20NC x 1.00” 1922 7949000056 Nylon Washer, 0.25” ID 1123 7950140161 Flatwasher, 0.25” ID 2224 7660142601 Locknut, 0.25”-20NC 1625 7950140000 Lockwasher, 0.25” ID 626 7950140143 Flatwasher, 0.25” ID 527 7413000002 Nutsert, 0.25”-20NC 328 7115140650 Capscrew, 0.25”-20NC x .75” 329 7115161050 Capscrew, 0.38”-16NC x 1.25” 2330 7950160161 Flatwasher, 0.38” ID 3331 7660162601 Locknut, 0.38”-16NC 1032 7950160000 Lockwasher, 0.38” ID 1333 4679000252 Mat 1
ITEM PART NO. DESCRIPTION QTY
34 7796000012 Seal 54in
MPL Wrecker Parts Manual - Page 7 5-376-000101 Rev 3.
LEFT HAND BODY ASSEMBLY (3097000595)
Item #33, Mat, not shown Item #34, Seal, not shown
1
2
3 4
5
6
7
8
9
1011
12
13
1415
1929
30293230
31
3021
22
24
23
23
24
21
22
2020
21
26
30
29
293230
29
2423
3029
3031
27
3130
28 2523
17
18 18
23
24
212523
2221
2122
16
30
29
MPL Wrecker Parts Manual - Page 8 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY
1 3097000598 Deck Weld RH 12 3811000034 Tailplate Weld RH 13 4811000820 Sheet RH 14 4314000092 Coverplate RH 15 4178000744 Bracket 16 4178000577 Bracket 17 4811000840 Sheet 18 3899000120 Toolbox Bond RH 19 4686000207 Door 1
10 4632000050 Seal, Toolbox Door 111 4811000823 Shelf 112 7555000012 Door Hinge 213 7585000020 Latch, RH 114 4062000569 Bar 115 4706003611 Plate 116 4178000745 Bracket 117 7571000001 Taillight Housing 118 7413000013 Fastener 819 7759000006 Rivet 220 7114161050 Capscrew, 0.38”-16NC x 1.25” 621 7114140818 Capscrew, 0.25”-20NC x 1.00” 1922 7949000056 Nylon Washer, 0.25” ID 1123 7950140161 Flatwasher, 0.25” ID 2224 7660142601 Locknut, 0.25”-20NC 1625 7950140000 Lockwasher, 0.25” ID 626 7950140143 Flatwasher, 0.25” ID 527 7413000002 Nutsert, 0.25”-20NC 328 7115140650 Capscrew, 0.25”-20NC x .75” 329 7115161050 Capscrew, 0.38”-16NC x 1.25” 2330 7950160161 Flatwasher, 0.38” ID 3331 7660162601 Locknut, 0.38”-16NC 1032 7950160000 Lockwasher, 0.38” ID 1333 4679000253 Mat 1
RIGHT HAND BODY ASSEMBLY (3097000596)
ITEM PART NO. DESCRIPTION QTY
34 7796000012 Seal 54in
MPL Wrecker Parts Manual - Page 9 5-376-000101 Rev 3.
RIGHT HAND BODY ASSEMBLY (3097000596)
Item #33, Mat, not shown Item #34, Seal, not shown
12
3
4
5
7
6
8
9
10
11
12
12
13
2122
2423
1415
19
2122
29
3032
20
20
3029
3031
232421
26
30 29 32
30
2930
3031
2730
31
2825 23
16
29
30
17
18
18
2122
21
2324
212523
MPL Wrecker Parts Manual - Page 10 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY
1 3868000288 Subframe Weld 12 4706004919 Plate 23 4706004950 Plate (Ford) 2
4706004999 Plate (Chevy)4 4705000665 Plate (Ford 19,000 lb) 25 7115181650 Capscrew, 0.50”-13NC x 2.00” 126 7950180153 Flatwasher, 0.50” ID 127 7660182601 Locknut, 0.50”-13NC 12
SUBFRAME
MPL Wrecker Parts Manual - Page 11 5-376-000101 Rev 3.
SUBFRAME
1
2
2
4
3
4
3
5
6
5
6
5
6
56
5
6
56
5
6
5
77
7
MPL Wrecker Parts Manual - Page 12 5-376-000101 Rev 3.
HYDRAULIC RESERVOIR
ITEM PART NO. DESCRIPTION QTY
1 3750000061 Reservoir Weldment 12 7183000008 Filler Cap 13 7430000010 Tank Filter 14 7701000026 Magnetic Plug 15 7115181064 Carriage Bolt, 0.50”-13NC x 1.25” 46 7950180153 Flatwasher, 0.50” ID 47 7660182601 Locknut, 0.50”-13NC 4
MPL Wrecker Parts Manual - Page 13 5-376-000101 Rev 3.
HYDRAULIC RESERVOIR
1
4
3
25
5
6
7
7
76
6
MPL Wrecker Parts Manual - Page 14 5-376-000101 Rev 3.
WORM GEAR WINCH & CABLE GUIDE
ITEM PART NO. DESCRIPTION QTY
1 7970000150+ Winch - 8,000 lb Worm Gear 12 7626000014 Orbit Motor 13 7115181250 Capscrew, 0.50”-13NC x 1.50” 24 7950180400 Lockwasher, 0.50” ID 25 3178000508 Bracket Weld 16 7115160850 Capscrew, 0.38”-16NC x 1.00” 27 7950160000 Lockwasher, 0.38” ID 88 7950160162 Flatwasher, 0.38” ID 89 7115161250 Capscrew, 0.38”-16NC x 1.50” 6
10 7115181450 Capscrew, 0.50”-13NC x 1.75” 411 7950180153 Flatwasher, 0.50” ID 812 3178000511* Bracket Weld 113 4912000325* Tube 214 4912000423* Tube 115 4691000568* Pin 216 4691000567* Pin 117 7754000022* Retaining Ring 618 7115181264 Carriage Bolt, 0.50”-13NC x 1.50” 419 7660182601 Locknut, 0.50”-13NC 420 7248000092 Winch cable, 0.38 dia x 75’ 1
+ Refer to manufacturer’s manual for winch parts list. * also available in Cable Guide Assembly, P/N 3249000039
MPL Wrecker Parts Manual - Page 15 5-376-000101 Rev 3.
WORM GEAR WINCH & CABLE GUIDE
Item #20, Winch Cable, not shownStandard Cable Guide, shown
1
2
3
4
5
67
8
9
97
8
6
9
78
7
9
10
11
10
78
1314
15
17
1717
17
1717
18
11
19
16
For Tow Sling Cable Guide parts, refer to Tow Sling page
MPL Wrecker Parts Manual - Page 16 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY
1 3017000003 Angle Weld LH 12 3017000002 Angle Weld RH 13 3706000099 Pressure Plate Weld 14 7843000004 Spring 25 7950180161 Flatwasher, 0.50” ID 46 7660182600 Locknut, 0.50”-13NC 27 7115161050 Capscrew, 0.38”-16NC x 1.25” 48 7950150161 Flatwasher, 0.31” ID 89 7660162601 Locknut, 0.38”-16NC 4
WORM GEAR WINCH - CABLE TENSIONER
MPL Wrecker Parts Manual - Page 17 5-376-000101 Rev 3.
1
2
3
4
4
5
5
5
5
6
6
7
7
88
8 8
99
WORM GEAR WINCH - CABLE TENSIONER
MPL Wrecker Parts Manual - Page 18 5-376-000101 Rev 3.
MUD FLAP
ITEM PART NO. DESCRIPTION QTY
1 7638000003 Mud Flap - 19” long 22 4706001123 Plate 23 7111151010 Capscrew, 0.31”-18NC x 1.25” 84 7950150161 Flatwasher, 0.31” ID 165 7950150000 Lockwasher, 0.31” ID 86 7660150000 Hex Nut, 0.31”-18NC 8
MPL Wrecker Parts Manual - Page 19 5-376-000101 Rev 3.
MUD FLAP
1
2
4
3
34
1
2 43
4
3
45
6
65
4
MPL Wrecker Parts Manual - Page 20 5-376-000101 Rev 3.
FENDER FLARES
ITEM PART NO. DESCRIPTION QTY1 7415000021 Fender (narrow) 2
7415000023 Fender (wide)2 7114150850 Capscrew, 0.31”-18NC x 1.00” 223 7950150000 Lockwasher, 0.31” ID 224 7949000055 Fender Washer, 0.38” ID 225 7661000029 J-Nut, 0.31”-18NC 22
MPL Wrecker Parts Manual - Page 21 5-376-000101 Rev 3.
FENDER FLARES
1
2
3
4
5
5
1
5
2
3
4
MPL Wrecker Parts Manual - Page 22 5-376-000101 Rev 3.
LIGHT PYLON - DECK MOUNTED
ITEM PART NO. DESCRIPTION QTY
1 3509570103 Light Pylon Weld - 37” 13509570113 Light Pylon Weld - 50”
2 4263000689 Channel 13 4706005002 Plate (37” Pylon) 2
4314000125 Plate (50” Pylon)4 7796000091 Gasket 25 7949000058 Washer, 0.53” ID 46 7115181450 Capscrew, 0.50”-13NC x 1.75” 47 7950180161 Flatwasher, 0.50” ID 48 7114140818 Capscrew, 0.25”-20NC x 1.00” 89 7950140143 Flatwasher, 0.25” ID 20
10 7413000002 Nutsert, 0.25”-20NC 811 7114140618 Capscrew, 0.25”-20NC x .75” 1212 7661000019 U-Nut, 0.25”-20NC 12
MPL Wrecker Parts Manual - Page 23 5-376-000101 Rev 3.
1
2
3
4
4
6
7
6
7
8 9
8 9 89
10
10
10
911
5
5
8
11
12
12
LIGHT PYLON - DECK MOUNTED
37” Pylon shown
MPL Wrecker Parts Manual - Page 24 5-376-000101 Rev 3.
LIGHT PYLON - TOOLBOX MOUNTED
ITEM PART NO. DESCRIPTION QTY
1 3509570106 Light Pylon Weld - 28” 13509570111 Light Pylon Weld - 41.50”
2 4263000689 Channel 13 4314000102 Cover (28” Pylon) 2
4314000103 Cover (41.50” Pylon)4 7796000091 Gasket 25 7115181650 Capscrew, 0.50”-13NC x 2.00” 46 7950180161 Flatwasher, 0.50” ID 87 7660182601 Locknut, 0.50”-13NC 48 7114140818 Capscrew, 0.25”-20NC x 1.00” 89 7950140143 Flatwasher, 0.25” ID 20
10 7413000002 Nutsert, 0.25”-20NC 811 7114140618 Capscrew, 0.25”-20NC x .75” 1212 7661000019 U-Nut, 0.25”-20NC 1213 7949000058 Washer, 0.53” ID 4
MPL Wrecker Parts Manual - Page 25 5-376-000101 Rev 3.
1
2
3
4
4
5
6
5
6
6
7
6
77
6
89
8 9
8 9
01
01
01
01119
119
21
21
31
31
LIGHT PYLON - TOOLBOX MOUNTED
28” Pylon shown
MPL Wrecker Parts Manual - Page 26 5-376-000101 Rev 3.
WRECKER BOOM
ITEM PART NO. DESCRIPTION QTY
1 3170000446 Knee Boom Weld 12 3320000224 Cylinder Assembly 13 3691000258 Pin Weld 14 3691000242 Pin Weld 25 7115161050 Capscrew, 0.38”-16NC x 1.25” 26 7950160000 Lockwasher, 0.38” ID 37 7950160161 Flatwasher, 0.38” ID 38 7115160824 Capscrew, 0.38”-16NC x 1.00” 19 7082000030* Bearing 2
* also available in Knee Boom Weld, P/N 3170000446
MPL Wrecker Parts Manual - Page 27 5-376-000101 Rev 3.
WRECKER BOOM
1
2
3
4
4
5
6
7
5
678
6
7
99
MPL Wrecker Parts Manual - Page 28 5-376-000101 Rev 3.
UNDERLIFT BOOM - HYDRAULIC GRID
ITEM PART NO. DESCRIPTION QTY1 3170000415 Base Boom Weld 12 3170000346 Fly Boom Weld 13 3320000225 Cylinder Assembly 14 4691000242 Pin 25 4691000236 Pin 16 7115160824 Capscrew, 0.38”-16NC x 1.00” 37 7950160000 Lockwasher, 0.38” ID 38 7950160161 Flatwasher, 0.38” ID 39 4691000308 Pin 1
10 7754000056 Snap Ring 211 7082000029+ Bearing 212 7320000077 Cylinder Assembly 113 4691000307 Pin 114 7754000019 Retaining Ring 215 7209000030^ Bushing 116 4679000046 Wear Pad 117 4017001502 Angle 218 4679000213 Wear Pad 219 7785161274 Set Screw, 0.38”-16NC x .75” 420 7104150627 Capscrew, 0.31”-24NF x .75” 421 7950150000 Lockwasher, 0.31” ID 422 7950150161 Flatwasher, 0.31” ID 423 7189000023 Bumper 124 7114141018 Capscrew, 0.25”-20NC x 1.25” 225 7950140143 Flatwasher, 0.25” ID 426 7660142604 Locknut, 0.25”-20NC 2
+ also available in Base Boom Weld, P/N 3020000415^ also available in Fly Boom Weld, P/N 3170000346
MPL Wrecker Parts Manual - Page 29 5-376-000101 Rev 3.
UNDERLIFT BOOM - HYDRAULIC GRID
1
2
4
5
4
67
8
6
7
8
67
8
910
10 11
11 12
13
14
16
17
18
18
17
19
19
2021
22
1514
2625
2524
23
MPL Wrecker Parts Manual - Page 30 5-376-000101 Rev 3.
HYDRAULIC WHEEL LIFT GRID
ITEM PART NO. DESCRIPTION QTY
1 4691000198^ Pin 12 4949000047^ Washer, 2.84” ID 23 7754000024^ Retaining Ring 14 3484000068^ Grid Weld 15 7320000064^ Cylinder Assembly 26 3691000229^ Pin Weld 47 7115151023^ Capscrew, 0.31”-18NC x 1.25” 68 7660152601^ Locknut, 0.31”-18NC 69 4691000497^ Pin 2
10 3592000052^ Link Weld 211 3592000051^ Link Weld 212 4706003497^ Plate 213 7754000022^ Retaining Ring 414 7785140870^ Set Screw, 0.25”-20NC x .50” 215 7440030000^ Grease Fitting 116 7701000007^ Plug Button 117 3691000230^ Pin Weld 218 3020000116^ Arm Weld LH 119 3020000117^ Arm Weld RH 120 8411080091^ L-Arm Spacer 221 7082000027# Bearing 422 7082000026*+ Bearing 1023 4314000076^ Coverplate 224 7114140518^ Capscrew, 0.25”-20NC x .62” 425 7785140400^ Set Screw, 0.25”-20NC x .25” 226 7274000086^ Clamp Half 427 7274000039^ Clamp Cover 228 7115151250^ Capscrew, 0.31”-18NC x 1.50” 429 7950160000^ Lockwasher, 0.38” ID 230 4619000013^ Hydraulic Manifold 131 7912000184^ Tube Assembly 432 7445040443^ Adapter 4
ITEM PART NO. DESCRIPTION QTY
33 4064000052^ Bar 134 4831000095^ Spacer 135 7843000037^ Compression Spring 136 7786000009^ Set Screw, 0.75”-16NF x 1.50” 137 4706004066 Plate LH 138 4706004067 Plate RH 139 7189000019 Rubber Bumper 240 7114140618 Capscrew, 0.25”-20NC x .75” 241 7950140143 Flatwasher, 0.25” ID 1842 7114140427 Capscrew, 0.25”-20NC x .50” 443 3619000001 Manifold Weld 244 7445040445 Elbow 445 7115140850 Capscrew, 0.25”-20NC x 1.00” 446 7660142604 Locknut, 0.25”-20NC 1247 7592000004 Swivel Link 248 7843000031 Extension Spring 249 4706003501 Plate 250 7719000004 Roller 251 7691000040 Clevis Pin 252 7691000042 Cotter Pin 253 7912000174 Tube Assembly 254 7274000073 Hose Clamp 855 7950160153 Flatwasher, 0.38” ID 256 7660162604 Locknut, 0.38”-16NC 2
# also available in Arm Weldments, P/N 3020000116 & 3020000117* quantity of 1 also available in each of Arm Weldments, P/N 3020000116 & 3020000117
+ quantity of 8 also available in Link Weldments, P/N 3592000052^ also available in Grid Assembly, P/N 3484000069
MPL Wrecker Parts Manual - Page 31 5-376-000101 Rev 3.
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2
3
4
66
7
8
7
11
12
13
13
14
16
15
5 22
9
22
22
10
HYDRAULIC WHEEL LIFT GRID
MPL Wrecker Parts Manual - Page 32 5-376-000101 Rev 3.
17
17
7
8
7
8
18
19
21
21
22
20
20
HYDRAULIC WHEEL LIFT GRID
MPL Wrecker Parts Manual - Page 33 5-376-000101 Rev 3.
4
23
23
24
24
25
25
26
26
26
26
2728
27
28
2829
2829
30
31
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31
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33
36
35
34
HYDRAULIC WHEEL LIFT GRID
MPL Wrecker Parts Manual - Page 34 5-376-000101 Rev 3.
37
38
39
39
40
41
40
4141
42
41
42
42
41
43 44
44
45
45
4146
47
48
4950
51
52
53
5441
46
54
41
46
54
5556
HYDRAULIC WHEEL LIFT GRID
MPL Wrecker Parts Manual - Page 35 5-376-000101 Rev 3.
THIS PAGE INTENTIONALLY LEFT BLANK
MPL Wrecker Parts Manual - Page 36 5-376-000101 Rev 3.
UNDER LIFT LEVEL STOP
ITEM PART NO. DESCRIPTION QTY
1 4178000709 Bracket 12 4178000705 Bracket 13 7870000126 Proxi Switch 24 7346000218 Controller 15 7552000367 Lift Cyl Switch to Controller Harness 16 7552000368 Tilt Cyl Switch to Controller Harness 17 7114100618 Capscrew, #10-24NC x 0.75” 28 7114100818 Capscrew, #10-24NC x 1.00” 29 7114100518 Capscrew, #10-24NC x 0.63” 4
10 7950100003 Lockwasher, 0.19” ID 411 7950100103 Flatwasher, 0.19” ID 812 7950100163 Flatwasher, 0.19” ID 813 7661000056 Weld Nut, #10-24NC 214 7660102604 Locknut, #10-24NC 415 7894000042 Tie Strap 416 5526000553 Tie Strap 1017 7894000004 Tie Strap 3
MPL Wrecker Parts Manual - Page 37 5-376-000101 Rev 3.
UNDER LIFT LEVEL STOP
SSENRAH ETOMER
4
5
6
3
TFIL MOOBREDNILYC
TLIT L/WEDNILYC R
3
47
41
2
31
51
513
9
0111
1141
1
8
9
3
0111
811
21
3121
11
Items #16 & #17, Tie Straps, not shown 2 of item #15, Tie Strap, not shown
MPL Wrecker Parts Manual - Page 38 5-376-000101 Rev 3.
REMOTE CONTROLS
ITEM PART NO. DESCRIPTION QTY
1 7552000365 Control Valve to Subframe Harness 12 7295000061 Hand Controller 13 4706003402 Plate 14 7790100856 Screw, #10 x 0.50” 35 7740000003 Relay 16 7345001710 Tab 27 7345001714 Terminal 18 7345221702 Terminal 19 7346000039 Tubing 1
10 8977500100 Wire #16 ga 36in11 8597650002 Wire Loom 36in12 7345001747 Fastener 113 7870000092 Toggle Switch 114 7560000004 Switch Boot 1
MPL Wrecker Parts Manual - Page 39 5-376-000101 Rev 3.
REMOTE CONTROLS
30
85
86
87
CAB - SUBFRAME HARNESS
ABC
DEFABCD
EF
ABCDEF
TO SWITCH PANEL
WINCH INGRID OPEN
UNLOADERVALVECONTROLS
BOOM TILT DNBOOM LIFT DNBOOM IN
RED
BOOM OUTBOOM LIFT UPBOOM TILT UPGRID CLOSEWINCH OUT
CONTROL
VALVE
12V IGNITION
10 A
CLUTCH PUMP
12V BATTERY
+
-
1
2
34
54
FUSE HOLDERSUPPLIED WITHCLUTCH PUMP
69
912
69
1011
79
7910
11
89
1314
MPL Wrecker Parts Manual - Page 40 5-376-000101 Rev 3.
WIRELESS REMOTE CONTROLS
ITEM PART NO. DESCRIPTION QTY
1 7295000117 Wireless Controller 10 Func 12 4636000038 Mounting Plate 13 7114100518 Capscrew, #10-24NC x 0.62” 44 7660102604 Locknut, #10-24NC 45 7552000386 Controller to 5 Sect Valve Harness 16 5526000553 Tie Strap 57 9295310046* Transmitter 18 9295310029* Rubber Boot 19 9295310030* Belt Clip 1
10 7075000003 Battery, 9V 111 9295310050* Receiver 1
* included in Wireless Controller 10 Func, P/N 7295000117
MPL Wrecker Parts Manual - Page 41 5-376-000101 Rev 3.
12
3
3
4
4 EXISTING FRONTMOUNTING HARDWARE OF THE HYDRAULIC OIL RESERVOIR
CAB - SUBFRAME HARNESS
ABCDEFABCDEF
ABCDEF
ABCDEF ABCDEF
SUBFRAME - REMOTE HARNESS
111
34
2
5
OPEN
CLOSE
(TRANSMITTER)
789
1
10
WIRELESS REMOTE CONTROLS
Item #6, Tie Strap, not shown
MPL Wrecker Parts Manual - Page 42 5-376-000101 Rev 3.
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING
ITEM PART NO. DESCRIPTION QTY
1 See Note 1 PTO 12 See Note 1 Pump, Fittings and Mtg Hardware 13 4567632141 Hose Assembly (60” CA) 1
4567632166 Hose Assembly (84” CA)4 4570000308 Hose (60” CA) 1
4570000309 Hose (84” CA)5 7443000013 Fitting 16 7274000002 Clamp 27 4570000307 Hose 18 7443000374 Fitting 19 7274000047 Clamp 4
10 4570000306 Hose 111 7443000319 Fitting 112 7430000003 Filter Assembly 113 7431000001^ Filter Element 114 7443000066 Fitting 115 7470000002 Gauge 116 4178000719 Bracket 117 7114140518 Capscrew, 0.25”-20NC x 0.63” 218 7950140003 Lockwasher, 0.25” ID 219 7950140143 Flatwasher, 0.25” ID 220 7115181064 Carriage Bolt, 0.50”-13NC x 1.25” 121 7950180161 Flatwasher, 0.50” ID 122 7660182601 Locknut, 0.50”-13NC 123 7274000105 Clamp 724 7274000042 Clamp 625 7274000076 Cast Frame Clamp 226 7785152420 Set Screw, 0.31”-18NC x 1.50” 227 7115151050 Capscrew, 0.31”-18NC x 1.25” 528 7950150161 Flatwasher, 0.31” ID 1229 7660152601 Locknut, 0.31”-18NC 1130 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 2
^ Also available in Filter Assembly, P/N 7430000003Note 1: Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.
MPL Wrecker Parts Manual - Page 43 5-376-000101 Rev 3.
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING
TYPICAL HOSE ROUTING / MOUNTING
1 222
2
43
56
7
89
9
9
9
11
121314
1516
10
1817
19
2120
22
2323
2324
24
25
252926
2926
2928
30
2928
2827
29
2827
29
MPL Wrecker Parts Manual - Page 44 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY
1 7935000311 Valve Assembly 12 7115150650 Capscrew, 0.31”-18NC x 0.75” 43 7950150000 Lockwasher, 0.31” ID 44 7950150161 Flatwasher 85 7445080845 Elbow 16 7443000435 Fitting 17 7443000436 Fitting 18 7445060643 Adapter 129 7935000308 Counterbalance Valve 1
10 7114151650 Capscrew, 0.31”-18NC x 2.00” 411 7660152601 Locknut, 0.31”-18NC 412 4567120056 Hose Assembly 213 7445060645 Elbow 614 7445060647 Tee 215 7912000080 Tube Assembly 116 7912000291 Tube Assembly 117 4567120087 Hose Assembly 218 7912000292 Tube Assembly 119 7912000078 Tube Assembly 120 4567120118 Hose Assembly 221 7445060625 Fitting 422 4570000305 Hose 223 4567120112 Hose Assembly 224 7570000304 Hose 225 7445040443 Adapter 226 7443000114 Plug 127 4570000303 Hose 228 7445081045 Elbow 229 4819000008 Hose Sleeve 130 7935000354 Counterbalance Valve 1
HYDRAULIC COMPONENTS - STANDARD
MPL Wrecker Parts Manual - Page 45 5-376-000101 Rev 3.
HYDRAULIC COMPONENTS - STANDARD
Item #29, Hose Sleeve, not shown
GR
ID,
B4
TIL
T, B
3
LIF
T,
B2
EX
T,
B1
TIL
T, A
3
LIF
T, A
2
EX
T,
A1
GR
ID,
A4
WIN
CH
, A5
WIN
CH
, B5
12
3
12
3
PRESSURE
BOOM LIFT
UNDER LIFT TILT
1
23
5
6
7
8 8
8
8
8
9
30
10411
411
1012
13
13
13
13
13
13
14
14 15
16
17
18
19
20
20 21
21 22
22
23
23 21
21
24
24
25
25 26
27
27
28
28
WINCH
UNDER LIFT EXTEND
SEE HYDRAULIC COMPONENTS -HYDRAULIC WHEEL LIFT GRID
CONTROLVALVE
4 RETURN
12
17
MPL Wrecker Parts Manual - Page 46 5-376-000101 Rev 3.
HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID
ITEM PART NO. DESCRIPTION QTY
1 4570000210 Hose Assembly 22 7445040445 Elbow 63 4570000211 Hose Assembly 24 4570000212 Hose Assembly 2
MPL Wrecker Parts Manual - Page 47 5-376-000101 Rev 3.
HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID
RH GRIDCYLINDER
1
1
2
2
2
2
2
2
3
3
4
4
LH GRIDCYLINDER
TOP TUBE
TOP TUBE
CROSSBARMANIFOLD
U/L BASE BOOMMANIFOLD
U/L BASE BOOMMANIFOLD
SEE HYDRAULICCOMPONENTS -STANDARD
MPL Wrecker Parts Manual - Page 48 5-376-000101 Rev 3.
ELECTRICAL COMPONENTS - BODY - STANDARD
ITEM PART NO. DESCRIPTION QTY
1 7552000292 Cab to Subframe Harness 12 7457000004 Circuit Breaker - 50 amp 13 7792000001 Screw, #10 x .75” 24 8977530200 Wire 10ga 36in5 8597650002 Convoluted Wire Loom 36in6 7345211902 Terminal 17 7345221902 Terminal 18 7346000039 Heat Shrink Tubing 24in9 7111141050 Capscrew, 0.25”-20NC x 1.25” 4
10 7950140141 Flatwasher, 0.25” ID 611 7660142600 Locknut, 0.25”-20NC 412 7552000290 LH Body Harness 113 7552000291 RH Body Harness 114 7577000194 Wiring Connector Kit - Chassis 115 7291000010 4-Way Receptacle 116 7111140613 Capscrew, 0.25”-20NC x .75” 217 7950140000 Lockwasher, 0.25” ID 218 7413000002 Nutsert, 0.25”-20NC 219 7011000003 Back-up Alarm 120 7894000042 Tie Strap 2521 7870000115 Pin Switch 222 7590000273 Dome Light 223 7790100856 Screw, #10 x .50” 424 7661000047 Nylon Nut, #8 4
MPL Wrecker Parts Manual - Page 49 5-376-000101 Rev 3.
Item #20, Tie Strap, not shown.
ELECTRICAL COMPONENTS - BODY - STANDARD
ABC
AB
A
B
ABC
A
B
A
B
A
B
12V BATTERY
+
-
BEACON 1 BEACON 2 CONTROLWORKUP
WORKDN
AB
AB
BA
BA
1
2
3
54
68
87
91011
14
109
11
SWITCH PANEL
CHASSIS HARNESS
13
12
222324
19
109
11
18
151617
21
22 2423 21
MPL Wrecker Parts Manual - Page 50 5-376-000101 Rev 3.
ELECTRICAL COMPONENTS - PYLON LIGHTS / TUNNEL WIRING
ITEM PART NO. DESCRIPTION QTY
1 7552000293 Headboard Harness (Headboard only) 17552000295 Headboard/Tunnel Harness (Hdbd & Tunl)
2 7346000039 Heat Shrink Tubing 6in3 7894000042 Tie Strap (Headboard only) 1
7894000042 Tie Strap (Headboard & Tunnel) 34 5526000553 Tie Strap (Headboard only) 1
5526000553 Tie Strap (Headboard & Tunnel) 85 7590000274 Dome Light 26 7790100856 Screw, #10 x .50” 47 7661000047 Nylon Nut, #8 48 7870000115 Pin Switch 29 7413000013 Fastener 2
10 7493000011 Grommet 1
MPL Wrecker Parts Manual - Page 51 5-376-000101 Rev 3.
ELECTRICAL COMPONENTS - PYLON LIGHTS / TUNNEL WIRING
LIGHT PYLON - BODY
1
2
LICENSE PLATE LIGHT
CAB-SUBFRAMEHARNESS
1
2
CAB-SUBFRAMEHARNESS
LICENSE PLATE LIGHT
LIGHT PYLON -TUNNEL TOOLBOX
567
89
10
98 5
76
Item #3, Tie Strap, not shownItem #4, Tie Strap, not shown
MPL Wrecker Parts Manual - Page 52 5-376-000101 Rev 3.
WORK LIGHTS - MARKER LIGHTS
ITEM PART NO. DESCRIPTION QTY
1 7590000144 Work Light 22 7590000095 Marker Light - Amber (Std) 2
7590000300 Marker Light - Amber (LED)3 7493000026 Marker Light Grommet 24 7590000193 ID Marker Light - Amber (Std) 1
(Dual 22” Lightbar)7590000316 ID Marker Light - Amber (LED)
(Dual 22” Lightbar)5 7114141018 Capscrew, 0.25”-20NC x 1.25” 2
(Dual 22” Lightbar)6 7950140143 Flatwasher, 0.25” ID 2
(Dual 22” Lightbar)7 7660142601 Locknut, 0.25”-20NC 2
(Dual 22” Lightbar)8 7590000105 License Plate Light 19 7178000025 License Plate Bracket 1
10 7590000185 Worklight 211 7346000039 Heat Shrink Tubing (Upper wrk Lt) 6in12 7894000010 Tie Strap (Pylon Marker Lights) 2
7894000042 Tie Strap (License Plate Light) 15526000553 Tie Strap (License Plate Light) 1
13 5525000752 Magnetic Tow Lights 1
MPL Wrecker Parts Manual - Page 53 5-376-000101 Rev 3.
WORK LIGHTS - MARKER LIGHTS
Item #11, Heat Shrink Tubing, not shownItem #12, Cable Ties, not shownItem #13, Magnetic Tow Lights, not shown
1
1
23
23
4
5
6
56
8
9
8
7
7
10
10
MPL Wrecker Parts Manual - Page 54 5-376-000101 Rev 3.
LIGHTBAR - SINGLE / DUAL
ITEM PART NO. DESCRIPTION QTY
1 7590000307 Lightbar, Amber (Std) (58” Lightbar) 17590000312 Lightbar, Amber (LED) (58” Lightbar) 17590000336 Lightbar, Amber (Strobe) (58” Lightbar) 17590000309 Lightbar, Amber (Std) (Dual 22” Lightbar) 27590000332 Lightbar, Amber (Strobe) (22” Lightbar) 2
2 4178000402 Bracket (58” Lightbar) 24178000402 Bracket (Dual 22” Lightbar) 4
3 7115181050 Capscrew, 0.50”-13NC x 1.25” 2 (58” Lightbar)
7115181050 Capscrew, 0.50”-13NC x 1.25” 4 (Dual 22” Lightbar)
4 7660182601 Locknut, 0.50”-13NC (58” Lightbar) 27660182601 Locknut, 0.50”-13NC (Dual 22” Lightbar) 4
5 7346000039 Heat Shrink Tubing 6in6 4706005001 Plate (Dual 22” Lightbar) 27 7701000032 Hole Plug (Dual 22”Lightbar) 18 7345001914 Terminal (Dual 22” Lightbar) 19 8977030300 Wire, #12 ga (Dual 22” Lightbar) 6in
10 7346000097 Connector (Dual 22” Lightbar) 111 7346000102 Terminal (Dual 22” Lightbar) 212 7346000103 Wire Seal (Dual 22” Lightbar) 213 7346000100 Terminal (Dual 22” Lightbar) 114 7346000101 Wire Seal (Dual 22” Lightbar) 115 7346000108 Connector Lock (Dual 22” Lightbar) 1
MPL Wrecker Parts Manual - Page 55 5-376-000101 Rev 3.
1
2
2
1
1
3
4
4
3
1
1
1
1
1
1
B
C
A(RED)
(RED)
(WHT)RED
BLACK
BLACK
RED
1
1
(LH LIGHTBAR HARNESS)
(RH LIGHTBAR HARNESS)9 8
5
7
1112131415
2 2
22
3
1
1
4
46
4
6
3
1
13
1
1
3
1
1
10
Item #5, Heat Shrink Tubing, not shown
LIGHTBAR - SINGLE / DUAL
MPL Wrecker Parts Manual - Page 56 5-376-000101 Rev 3.
SWITCH PANELS
ITEM PART NO. DESCRIPTION QTY1 4178000403 Bracket - 1 Function Switch Panel 12 7870000083 Switch 13 7870000053 Switch Panel - 3 Function, Under Dash 14 7870000063 Switch Panel - 5 Function, Under Dash 15 7870000089 Switch Panel - 5 Function 16 7870000117 Switch Panel - 6 Function, In-Dash 1
MPL Wrecker Parts Manual - Page 57 5-376-000101 Rev 3.
SWITCH PANELS
O
BEACON FLOOD AUX.
O O
PTOENGAGED
O
BEACON
O O
FLOOD AUX.
O
AUX.
O
AUX.
PTOENGAGED
BEACON 1 BEACON 2 CONTROLWORKDN
WORKUP BEACON 1 BEACON 2 AUXWORK
DNWORK
UP CONTROL
5
4
3
21
6
MPL Wrecker Parts Manual - Page 58 5-376-000101 Rev 3.
CHAIN AND STRAPS
ITEM PART NO. DESCRIPTION QTY1 7894000061* Tire Tie-Down Strap 22 7894000059* Tire Tie-Down Strap Choker 23 7894000028* Tire Tie-Down Strap Ratchet 24 7561000024* Tire Ratchet Hook 25 7894000034 Wheel Lift Tire Strap 26 7262000040 Wheel Lift Chain 27 7115181050 Capscrew, 0.50”-13NC x 1.25” 28 7660182601 Locknut, 0.50”-13NC 29 7894000065+ Tie-Down Strap (Motorcycle) 2
10 7894000064+ Front Tire Tie-Down Strap (Motorcycle) 111 7894000066+ Rear Tie-Down Strap (Motorcycle) 212 7894000067+ Front Tie-Down Strap (Motorcycle) 2
+ also available in Tie-Down Kit Motorcycle, P/N 7577000375* also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 7577000367
MPL Wrecker Parts Manual - Page 59 5-376-000101 Rev 3.
CHAIN AND STRAPS
CHAIN BOXES ON SIDES OF KNEE BOOM
1
3
4
5
6
678
9
2
10
11
12
MPL Wrecker Parts Manual - Page 60 5-376-000101 Rev 3.
DECALS
ITEM PART NO. DESCRIPTION QTY1 7330000546 Decal - Winch Cable Wrap 12 7330000414 Decal - Self LoaderPatent 13 7330000034 Decal - Wheel Lift 14 7330000433 Jerr-Dan Nameplate 25 7330000287 Decal - Serial-Model Number -Rating 16 7330000307 Decal - Placard 17 7330000001 Serial Number Tag 18 7759000004 Pop Rivet 129 7330000697 Decal - Lubrication 1
10 7330000143 Decal - Made In The USA 111 7330000138 Decal - Wheel Lift Checklist 112 7330000139 Decal - Checklist Reminder 113 7330000122 Decal - Wheel Lift Polycarbonate 214 7330000699 Decal - Manual Valve Operation 115 7330000424 Decal - Tow Hitch 116 7330000036 Decal - Secure Vehicle 117 7330000037 Decal - Moving Parts 218 7330000609 Decal - Grease Required 119 7330000716 Decal - Lock-Out valve (Tow Sling only) 1
MPL Wrecker Parts Manual - Page 61 5-376-000101 Rev 3.
DECALS
546
WARNINGA MINIMUM OF 5 WRAPS OF CABLE MUSTBE LEFT ON WINCH DRUM TO ACHIEVERATED LOAD.DO NOT USE WINCH TO MOVE OR LIFTPERSONS.
:VEHICLE ON WHEEL LIFT - CHECKLIST
:VEHICLE ON TOW SLINGS - CHECKLIST
PRE-TRANSPORT CHECKLISTOPERATOR'S
REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TOFOLLOW CHECKLIST COULD CREATE A DANGEROUS CONDITIONFOR YOU, OTHER MOTORISTS AND PEDESTRIANS, AND MIGHT
RESULT IN SERIOUS INJURY OR DEATH.
HEED ALL WARNINGS ON EQUIPMENT AND CONTROLS.
CAUTION
TRUCK TO TOWED VEHICLE?ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING
POSSIBLE TO OBTAIN MAXIMUM WEIGHT DISTRIBUTION?IS THE WHEEL LIFT RETRACTED AS CLOSE AS
INSURE UNOBSTRUCTED CROSSBAR PIVOTING?IS THE WHEEL LIFT EXTENDED AT LEAST 4" TO
VEHICLE?ARE AUXILIARY TOWING LIGHTS ATTACHED TO TOWED
VEHICLE?IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED
THE FRAME OF THE TOWED VEHICLE?ARE CHAINS SECURED FIRMLY AROUND THE AXLE OR
BOTTOM BAR ASSEMBLY?SAFETY WRAPPED ON EACH SIDE OF THE SLINGARE CHAINS SECURELY FASTENED IN THE HOOKS AND
TRUCK TO TOWED VEHICLE?ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING
VEHICLE?IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED
POSITION TO PREVENT RIDING UP?IS TOW SLING ASSEMBLY IN A BELOW HORIZONTAL
VEHICLE?ARE AUXILIARY TOWING LIGHTS ATTACHED TO TOWED
DO NOT OVERLOAD YOUR VEHICLE?
AND TIGHTENED DOWN ON TOWED VEHICLE?ARE BOTH WHEEL LIFT TIE DOWN STRAPS INSTALLED
ACCIDENT.RESULT FROM AN OVERLOAD AND CAN CAUSE A SERIOUSEXCESSIVELY LIGHT. LOSS OF VEHICLE CONTROL CANBOUNCES EXCESSIVELY OR IF STEERING FEELSIF YOU NOTICE FRONT END OF TRUCK FEELS LIGHT ORUNIT. STOP VEHICLE AT ONCE AND REARRANGE LOADDO NOT OVERLOAD. SEE LOAD RATING PLACARD ON
138
DO YOU HAVE TURNING CLEARANCE FOR TOWED VEHICLE?
122
TOTOWEWED VED VEHIHICLCLE MUE MUSTST BECONNECTED TO TO TOW TRW TRUCUCK BOK BODYDY
WIWITHTH S SAFETY CHCHAIAINSNS
WARNING
5,576,606 5,722,8106,290,450 6,315,515 B16,527,495 B2
MANUFACTURED BYJERR-DAN CORPORATION
414
OTHER PATENTS PENDING
OF THE FOLLOWING PATENTS:MFG. UNDER ONE OR MORE
RETRACTED LBS.
BOOM RATINGS (MAXIMUM)EXTENDED LBS.
SAE J2512
ALL RATINGS ARE BASED ON THE STRUCTURALCAPACITY OF ABOVE MODEL. ACTUAL TOWINGAND RECOVERY CAPACITY MAY BE LIMITED BY
THE CAPACITY OF THE CHASSIS AND
WARNING
READ OPERATOR'S MANUAL AND FAMILIARIZEYOURSELF WITH THE OPERATION PRIOR TO USINGTHIS EQUIPMENT. KNOW THE LOADS BEING MOVED.
DO NOT EXCEED RATED CAPACITIES.
WORKING LOAD LIMIT LBS.
SIZE FT.
UNDER LIFT RATING (MAXIMUM)
500
WARNING
TYPE
LBS.
SAE J706
SERIAL NO.MODEL NO.
WINCH RATING:
WIRE ROPE:
EQUIPMENT SELECTED.
EACH DRUM LBS.
1-800-926-9666GREENCASTLE, PA 172251080 HYKES ROADJERR-DAN CORPORATION
MANUFACTURED BY:
TOW RATING: LBS. (MAXIMUM)
LBS. AT 10" EXTENSION
307
LBS. AT FULL EXTENSION
UNDER LIFT CAPACITY: LBS.
THE MAXIMUM EFFECTIVE TRANSPORT LOAD OFTHIS UNIT BASED ON TRUCK CHASSIS
G.A.W.R. AND G.V.W.R. SPECIFICATIONS
SERIAL NO:
DO NOT EXCEED THE FOLLOWING WEIGHTS
*
BODY NO: UNDER LIFT NO:
TRUCK CHASSIS INFORMATION
VIN.: C.A.: IN.REAR AXLE WEIGHT RATING (GAWR): LBS.
LOSS OF VEHICLE CONTROL, WHICH COULD RESULTIN SERIOUS BODILY INJURY OR DEATH, CAN OCCURIF THE EFFECTIVE TRANSPORT LOAD IS EXCEEDED.
MAXIMUM EFFECTIVE TRANSPORT LOAD IS AFFECTED BY THE CHASSISON WHICH THE TOWING EQUIPMENT IS INSTALLED. BEFORE
ATTEMPTING TO USE THIS EQUIPMENT ON A CHASSIS OTHER THANTHAT SPECIFIED ABOVE, CONTACT JERR-DAN TO OBTAIN
A REVISED RATING.
SAFETY IS NO ACCIDENT.REVIEW OPERATOR'S PRE-TRANSPORT CHECKLIST IN THE OWNER'S
MANUAL EACH TIME YOU MOVE A VEHICLE. FOLLOW ALLINSTRUCTIONS ON CONTROLS AND UNIT.
* NOTE: LIFT CAPACITY INDICATES THESTRUCTURAL CAPACITY OF THE LIFT MECHANISM,NOT THE MAXIMUM EFFECTIVE TRANSPORT LOAD.
VIEW A-A
1
3MPGLUBEROLLER PINS G
G
1MPGLUBEPIVOT PIN F
F
H
1---CHANGEHYD FILTERH
ANNUALLY
SEMI-
250 OR
SELF LOADING
GRID
C
A
B
D
E
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY) * INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
MPG INDICATES MULTI-PURPOSE GREASE
NO LUBRICATION IS REQUIRED
"MAINTENANCE FREE DESIGN"
GREASELESS PIVOT JOINTS.SYSTEM IS EQUIPPED WITH
THE SUBFRAME AND WHEEL-LIFT
1
12
ENGINE OILMPG
OILCOAT
WIRE ROPEBOOM FLY
BA
1***
CHECKCHECK
WINCH GEAR BOXHYD RESERVOIR
E C
DRAIN/FILL **WINCH GEAR BOX E
1
1
---*
CLEAN
DRAIN/FILL
MAGNETIC PLUG
HYD RESERVOIR
D
C
MONTHLY
BI-
100 OR
YEARLY
1000 OR
NONOTITICECE
NO. OF
POINTSLUBRICANTSERVICEIDENTIFICATIONREF
NO.
INTERVAL
(HOURS)
50 OR
MONTHLY
697
LUBRICATION CHART
WHEEL LIFT SYSTEM
CAUTIONCHCHECK ECK HYDHYDRAULRAULIC FIC FLUILUID LED LEVELVELFILFILL ONL ONLY LY WITHWITH APP APPROVROVED FED FLUILUID
(SEE(SEE OP OPERATERATOR'SOR'S MA MANUALNUAL)
MODEL NO.
IDENT. NO.VEHICLE
PROUDLYMADEIN THE
USA
DRIVER SIDETOOLBOX DOOR
OVERRIDESWITCH
MANUAL VALVE OPERATION
WINCH
GRID
BOOM
TILT
BOOM
LIFT
BOOM
OUT
IN OP DN DN IN
OUT CL UP UP OUT
TO OPERATE VALVE MANUALLY: FLIP OVERRIDE SWITCHAND PRESS BUTTON ON SECTION END TO BE OPERATED
CAB
699
UNDERSIDE OFVALVE BANK
COVER
A
A
LH SIDE KNEE BOOM
DRIVER'SSIDE
BODYFRONTRUBRAIL
LH SIDE BODY
CAB DASHBOARD
WARNING
TOW BALL HITCH
CAUTION
1617 1718
HYRAULIC GRIDWHEEL LIFT
12
34
5
6
8
78
9
10
11
12
14
15
(Both Sides)
13(Both Sides)CAUTION
CLOSLOSE TILE TILT CYLT CYLININDERDER LOCKOCK-O-OUT VAUT VALVELVEBEFOREORE L LIFTIFTINING WG WITH T THE TO TOW W SLISLINGNGOROR U USINSING G GRIGRID D RECRECOVOVERYERY S SHEAHEAVEVE.
19
MPL Wrecker Parts Manual - Page 62 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY
1 3071000208 Barrel Weld 12 3763000183 Rod Weld 13 4698000008* Piston 14 7754000011* # Wear Ring 25 7796000065* # Piston Locking “T” Seal 16 7755226000* # “O” Ring 17 7755226609* # Back-Up Ring 28 4553000009^ Head 19 7755342000^ # “O” Ring 1
10 7755342609^ # Back-Up Ring 111 7754000012^ # Wear Ring 112 7796000025^ # Rod Seal 113 7796000011^ # Rod Wiper Seal 114 7754000013 # Retaining Ring 115 7754000028 # Retaining Ring 116 7661000035 Locknut 117 7082000029 Bearing 4
* included in Piston Assembly, P/N 3698000002^ included in Head Assembly, P/N 3553000012# available only in Service Kit #7577250026
WRECKER BOOM TILT CYLINDER ASSEMBLY - P/N 3320000224
MPL Wrecker Parts Manual - Page 63 5-376-000101 Rev 3.
WRECKER BOOM TILT CYLINDER ASSEMBLY - P/N 3320000224
1 23 4 45 86 7 9 1011 12 1314 151617 17
MPL Wrecker Parts Manual - Page 64 5-376-000101 Rev 3.
UNDERLIFT BOOM TILT CYLINDER ASSEMBLY - P/N 3320000225
ITEM PART NO. DESCRIPTION QTY
1 3071000209 Barrel Weld 12 3763000184 Rod Weld 13 4698000008* Piston 14 7754000011* # Wear Ring 25 7796000065* # Piston Locking “T” Seal 16 7755226000* # “O” Ring 17 7755226609* # Back-Up Ring 28 4553000009^ Head 19 7755342000^ # “O” Ring 1
10 7755342609^ # Back-Up Ring 111 7754000012^ # Wear Ring 112 7796000025^ # Rod Seal 113 7796000011^ # Rod Wiper Seal 114 7754000013# Retaining Ring 115 7754000028# Retaining Ring 116 7661000035 Locknut 117 7082000029 Bearing 4
* included in Piston Assembly, P/N 3698000002^ included in Head Assembly, P/N 3553000012# available only in Service Kit #7577250026
MPL Wrecker Parts Manual - Page 65 5-376-000101 Rev 3.
UNDERLIFT BOOM TILT CYLINDER ASSEMBLY - P/N 3320000225
1 23 4 45 86 7 9 1011 12 1314 151617 17
MPL Wrecker Parts Manual - Page 66 5-376-000101 Rev 3.
TUNNEL TOOLBOX
ITEM PART NO. DESCRIPTION QTY
1 3899000121 Tunnel Toolbox Weld 12 4017000674 Angle 23 7636000005 Rubber Mount 44 7949000013 Washer, Head 45 7949000012 Washer, Tail 46 7115182650 Capscrew, 0.50”-13NC x 3.25” 47 7950180153 Flatwasher, 0.50” ID 88 7660182601 Locknut, 0.50”-13NC 89 7115181650 Capscrew, 0.50”-13NC x 2.00” 4
10 4686000208 Panel, Door 211 4632000053 Seal Door 212 7585000019 Latch, LH 113 7585000020 Latch, RH 114 7555000012 Door Hinge 415 7114140818 Capscrew, 0.25”-20NC x 1.00” 1616 7949000056 Nylon Washer 1617 7950140161 Flatwasher, 0.25” ID 1618 7660142601 Locknut, 0.25”-20NC 1619 4062000569 Bar 220 4706003611 Plate 221 7759000006 Pop Rivet 422 4679000249 Pad 223 4679000250 Pad 124 7493000009 Marker Light Grommet 425 7590000048 Marker Light - Amber (IND) 2
7590000342 Marker Light - Amber (LED)26 7330000498 Reflector - Amber (use with INC only) 427 7632046140 Moulding 140in
MPL Wrecker Parts Manual - Page 67 5-376-000101 Rev 3.
1
2
2
3
5
6
7
8
97
8
67
97
8
85
493
97
01
11
21
01
11
31
41
41
41
41
51
61
7181 51
61
51
61
5161
7181
5161
9102
12
4
9102
12
22
22
32
42
42
425262
62
6252
TUNNEL TOOLBOX
Item #27, Moulding, not shown
MPL Wrecker Parts Manual - Page 68 5-376-000101 Rev 3.
BOLT-ON D-RINGS
ITEM PART NO. DESCRIPTION QTY
1 4263000705 Channel 22 3754000004 D-Ring Weld 23 4691000541 Pin 24 7754000022 Retaining Ring 45 7440030000 Grease Fitting 2
MPL Wrecker Parts Manual - Page 69 5-376-000101 Rev 3.
BOLT-ON D-RINGS
Left side body shown. Typical both sides.
1
23
4
4
5
MPL Wrecker Parts Manual - Page 70 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY
1 7002000386 Jump Start Plug (IHC) 17002000385 Jump Start Plug (Ford & Chevy)
2 4178000372 Bracket (Ford) 14178000202 Bracket (Chevy)
3 4178000203 Bracket (Chevy) 14 7110140605 Capscrew, 0.25”-20NC x 0.75” 1
(Ford & Chevy)5 7950140161 Flatwasher, 0.25” ID (Ford) 1
7950140161 Flatwasher, 0.25” ID (IHC) 27950140161 Flatwasher, 0.25” ID (Chevy) 3
6 7660142600 Locknut, 0.25”-20NC (Ford & Chevy) 17660142600 Locknut, 0.25”-20NC (IHC) 2
7 7115141450 Capscrew, 0.25”-20NC x 1.75” (IHC) 18 7115141650 Capscrew, 0.25”-20NC x 2.00” (IHC) 19 7660140000 Hex Nut, 0.25”-20NC (IHC) 1
7660140000 Hex Nut, 0.25”-20NC (Chevy) 210 7111140850 Capscrew, 0.25”-20NC x 1.00” (Chevy) 211 7115181050 Capscrew, 0.50”-13NC x 1.25” (Chevy) 112 7950180153 Flatwasher, 0.50” ID (Chevy) 113 7660180000 Hex Nut, 0.50”-13NC (Chevy) 1
JUMP START KIT
MPL Wrecker Parts Manual - Page 71 5-376-000101 Rev 3.
JUMP START KIT
1
23
1
21
1
1
EXISTING BUMPERMOUNTING HARDWARE
54
6
54
6
57
658
6
9
FORD FRONT BUMPER
IHC FRONT BUMPER
CHEVY FRONT BUMPER
510
9
111213
MPL Wrecker Parts Manual - Page 72 5-376-000101 Rev 3.
FOLD DOWN LIGHTBAR BRACKET
ITEM PART NO. DESCRIPTION QTY
1 3178000443 Fold Down Bracket - Bottom 12 3178000444 Fold Down Bracket - Top 13 4090000012 Belt 24 7690144800 Clevis Pin 25 7690000810 Cotter Pin 26 7585000001 Draw Latch 27 7115161250 Capscrew, 0.38”-16NC x 1.50” 88 7950160161 Flatwasher, 0.38” ID 89 7660162601 Locknut, 0.38”-16NC 8
10 7114100518 Capscrew, #10-24NC x .62” 411 7950100103 Flatwasher, 0.19 ID 412 7660102604 Locknut, #10-24NC 413 4178000402 Bracket 414 7115180950 Capscrew, 0.50”-13NC x 1.12” 415 7950180252 Flatwasher, 0.50” ID 416 7660182601 Lockwasher, 0.50”-13NC 417 7115150664 Carriage Bolt, 0.31”-18NC x .75” 818 7660152601 Lockwasher, 0.31” ID 8
MPL Wrecker Parts Manual - Page 73 5-376-000101 Rev 3.
1
1
2
2
33
5
45
6
6
7
8
9
9
7
8
7
8
7
8
10
11
12
10
11
12
13
13
13
13
1415
14
16
17
18
17
14
14
17
18
16
4
15
Standard Lightbar shown
FOLD DOWN LIGHTBAR BRACKET
MPL Wrecker Parts Manual - Page 74 5-376-000101 Rev 3.
BALL HITCH MOUNTING BRACKET
ITEM PART NO. DESCRIPTION QTY
1 3178000507 Bracket Weld 12 3691000195 Pin Weld 23 7691000027 Pin Linch 24 7056000007 Ball (1.88 dia) 1
7056000008 Ball (2.00 dia)7056000009 Ball (2.31 dia)
MPL Wrecker Parts Manual - Page 75 5-376-000101 Rev 3.
BALL HITCH MOUNTING BRACKET
1
2
2
3
4
4
3
MPL Wrecker Parts Manual - Page 76 5-376-000101 Rev 3.
SELF-LOADING DOLLY
ITEM PART NO. DESCRIPTION QTY
1 4178000654 Bracket 22 4178000655 Bracket LH 13 4178000656 Bracket RH 14 4706005244 Plate 25 7283000004 Collar 16 7114161050 Capscrew, 0.38”-16NC x 1.25” 27 7660162604 Locknut, 0.38”-16NC 28 7950160163 Flatwasher, 0.38” ID 169 7120000024 Capscrew, 0.38”-16NC x 1.00” 2
10 7660162100 Wingnut, 0.38”-16NC 211 7002000022 Dollies - Self-Loading (Steel Axle) 112 7950160000 Lockwasher, 0.38” ID 12
MPL Wrecker Parts Manual - Page 77 5-376-000101 Rev 3.
SELF-LOADING DOLLY
1
1
2
3 4
4
5
6
8
8
7
68
87
9
10
812
8
12
128
12
8
10
9
12
8
12
8
12 12
11
11
11
11
11
MPL Wrecker Parts Manual - Page 78 5-376-000101 Rev 3.
MOTORCYCLE ADAPTER
ITEM PART NO. DESCRIPTION QTY1 3178000470 Bracket Weld - Rear Ramp 12 2178000468 Bracket Weld - Lower 13 4263000710 Channel 14 3178000469 Bracket Weld - Tire Stop 15 4178000636 Bracket 26 4178000639 Bracket 17 4691000547 Pin 18 4679000275 Pad 19 7790161253 Screw, 0.38”-16NC x .75” 2
10 7115161064 Carriage Bolt, 0.38”-16NC x 1.25” 411 7950160161 Flatwasher, 0.38” ID 412 7660162601 Locknut, 0.38”-16NC 413 7691000047 Pin Linch 214 7819000012 Compression Sleeve 415 4248000002 Wire Rope 116 4248000003 Wire Rope 117 7120000052 Eye Bolt, 0.50”-13NC x 1.50” 2
MPL Wrecker Parts Manual - Page 79 5-376-000101 Rev 3.
MOTORCYCLE ADAPTER
2
4
5
5
6
7
8
9
10
11
12
1211
13
13
14
14
14
15 16
14
1
3L H & R H SIDETAILPLATES
17
17
ITEM #17 NOT INCLUDED IFUNIT SUPPLIED WITH D-RING
OR TOW SLING OPTIONS
MPL Wrecker Parts Manual - Page 80 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY
1 4178000621 Bracket 22 3309000007 U-Joint Weld 23 7115223806 Shoulder Bolt, 0.63”-11NC x 4.75” 24 7660202601 Locknut, 0.63”-11NC 65 7822000003 Sling Belt 26 4706005679 Plate 27 7115161050 Capscrew, 0.38”-16NC x 1.25” 68 7950160000 Lockwasher, 0.38” ID 69 7950160141 Flatwasher, 0.38” ID 18
10 3500800077 Sling Anchor Head Weld 111 7701000003 Plug 412 3912000046 Sling Strap Mount Weld 213 4706005678 Plate 214 7691000077 Hitch Pin 415 7115161450 Capscrew, 0.38”-16NC x 1.75” 616 7660162601 Locknut, 0.38”-16NC 1017 7440300000 Grease Fitting 918 3500800078 Sling Head Assembly 119 3912000045 Sling End Cap Weld 220 3020000007 Hold Back Arm Assembly 221 7691000053 Hitch Pin 222 4254000006* Rod Cap 223 4763000184* Rod 224 7843000006* Compression Spring 225 4691000188* Pin 226 4706005748 Plate 127 7105223250 Capscrew, 0.75”-16NF x 4.00” 228 7661000017 Locknut, 0.75”-16NC 229 7189000023 Bumper 130 7114140818 Capscrew, 0.25”-20NC x 1.00” 231 7950140143 Flatwasher, 0.25” ID 232 7660142604 Locknut, 0.25”-20NC 233 4178000733 L H Bracket 1
ITEM PART NO. DESCRIPTION QTY
34 4178000734 R H Bracket 135 7115161064 Carriage Bolt, 0.38”-16NC 436 7950160161 Flatwasher, 0.38” ID 437 7935000345 Valve 138 7445060698 Fitting 139 7445060646 Elbow 140 7912000315 Tube Assembly 141 3178000523 Bracket Weld 142 7115221650 Capscrew, 0.75”-10NC x .50” 243 7950220141 Flatwasher, 0.75” ID 444 7660222601 Locknut, 0.75”-10NC 445 7115222050 Capscrew, 0.75”-10NC x 2.50” 246 7115181250 Capscrew, 0.50”-13NC x 1.50” 247 7950180141 Flatwasher, 0.50” ID 448 7660182601 Locknut, 0.50”-13NC 449 4178000741 Bracket 150 7115181450 Capscrew, 0.50”-13NC x 1.75” 251 4706005700 Plate 152 3170000358 Boom Nose Weld - Single 153 3249000033 Sheave Support Weld 154 7082000031# Bearing 255 7754000018 Retaining Ring 156 7809000013 Sheave 157 7082000032 Bearing 158 4691000513 Pin 159 7754000006 Retaining Ring 160 4811000760+ Sheet 261 4706004852+ Plate 162 4706004851+ Plate 263 7115141664+ Carriage Bolt, 0.25”-20NC x 2.00” 364 7950140153+ Flatwasher, 0.25” ID 365 7660142604+ Locknut, 0.25”-20NC 366 7115202050 Capscrew, 0.63”-11NC x 2.50” 467 7950200141 Flatwasher, 0.63” ID 468 3249000041 Cross Bar Sheave Assembly 1
* also available in Arm Weld Outer Tube, P/N 3020000005# also available in Boom Nose Weld - Single, P/N 3170000358+ also available in Cable Guide Assembly, P/N 3249000034
TOW SLING
MPL Wrecker Parts Manual - Page 81 5-376-000101 Rev 3.
TOW SLING
1
1
2
23
4
5
5
6
6
7
8
9
7
8
9
0111
1121
21
31
31
41
4141
41
51
51
9
9
9
9
61
61
71
71
71
71
86 SEE RECOVERY SHEAVE FOR PARTS
MPL Wrecker Parts Manual - Page 82 5-376-000101 Rev 3.
TOW SLING
91
11
41
41
02
12
71
71
71
72
927262
1303
23
81
02
11
8291
41
41
4363
61
53
32
22
5242
12 7133
6163
53
04
9373
83
MPL Wrecker Parts Manual - Page 83 5-376-000101 Rev 3.
TOW SLING
14
24
2434
34
44
44
54
34
64
74
5484
05
74
84
94
15
25 35454555
657585
95
95
06
06
16
26
2636
46
46
56
6676
4
MPL Wrecker Parts Manual - Page 84 5-376-000101 Rev 3.
RECOVERY SHEAVE
ITEM PART NO. DESCRIPTION QTY1 3249000040 Sheave Weld 12 7809000013 Sheave 13 7082000032 Bearing 14 4691000572 Pin 15 7754000006 Retaining Ring 26 3691000195 Pin Weld 27 7691000027 Linch Pin 2
MPL Wrecker Parts Manual - Page 85 5-376-000101 Rev 3.
RECOVERY SHEAVE
1
2
3
4
5
5
6
6 7
7
MPL Wrecker Parts Manual - Page 86 5-376-000101 Rev 3.
L-ARM SPACER STORAGE
ITEM PART NO. DESCRIPTION QTY1 3178000721 Bracket 12 7115140850 Capscrew, 0.25”-20NC x 1.00” 43 7950140000 Lockwasher, 0.25” ID 44 7950140161 Flatwasher, 0.25” ID 45 7413000002 Nutsert, 0.25”-20NC 4
MPL Wrecker Parts Manual - Page 87 5-376-000101 Rev 3.
L-ARM SPACER STORAGE
1
2
3
4
5
5
2
3
4
MPL Wrecker Parts Manual - Page 88 5-376-000101 Rev 3.
STONE GUARD
ITEM PART NO. DESCRIPTION QTY1 4706005533 Plate LH (Stainless Steel) 1
4707000314 Plate LH (Aluminum Diamond)2 4706005534 Plate RH (Stainless Steel) 1
4707000315 Plate RH (Aluminum Diamond)3 7114140818 Capscrew, 0.25”-20NC x 1.00” 124 7950140141 Flatwasher, 0.25” ID 125 7660142600 Locknut, 0.25”-20NC 12
MPL Wrecker Parts Manual - Page 89 5-376-000101 Rev 3.
2
1
3
4
53
4
5
3
34
5
4
5
STONE GUARD
MPL Wrecker Parts Manual - Page 90 5-376-000101 Rev 3.
ITEM PART NO. DESCRIPTION QTY1 7696000069 Elbow Pipe 1
FORD DIESEL 08 EXHAUST ALTERATION
MPL Wrecker Parts Manual - Page 91 5-376-000101 Rev 3.
1
EXISTING DIFFUSER USED
FORD DIESEL 08 EXHAUST ALTERATION
MPL Wrecker Parts Manual - Page 92 5-376-000101 Rev 3.
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