modular units presentation

LEROUX & LOTZ TECHNOLOGIES

Modular units / presentation

BLENDING

MODULAR

UNITS

APPLICATIONS

Modular units / benefits

NEW PROJECTS

EXISTING PLANTS

EXTENSION

MODERNIZATION, UPGRADE, REVAMPING

CUSTOMIZED MANUFACTURING EQUIPMENTS

LUBRICANTS BLENDING & FILLING

GREASES BLENDING & FILLING

FLUIDS (COOLANTS, BRAKE FLUIDS…) BLENDING & FILLING

BENEFITS

Modular units / benefits

MODULARIZATION REDUCES COSTS AND DELAYS

MODULARIZATION AS INVESTMENT OPTIMISATION

Reduction on the overall project lead time.

Modules construction can be done simultaneously with on site other works.

Single contractor managing design, engineering, procurement and construction.

No site management costs for the process part of the project.

Only one customs clearance operation for the whole unit.

Full assembly and tests of the modules prior shipment to ensure proper fit up and

hassle free installation on site.

Non conformities identified and corrected during workshop commissioning.

Customer’s travelling expenses are minimized.

Overall costs of the components reduced through modularisation and standardisation.

Designed for easy capacity extension or/ upgrade.

Easy installation and dismantling (if relocation). Less housing space.

BENEFITS

Modular units / benefits

MODULAR UNITS CONCEPT MINIMISES QHSE RISKS

Modules built in ideal QHSE conditions in a secured workshop by trained teams.

Reduction of risks related to transportation, site congestion and material storage.

Reduction of risks related to hot works activities, handling and lifting of pipes and

components in the plant.

No need for temporary workers at the plant and for associated facilities.

All modules fitted with platforms, safety rails, access and lifting lugs built as per EU

standards.

Working in the workshop avoids the hazards of local conditions (bad weather, dust,

unknown suppliers …)

Keep your process and/or design confidential :

Single designer and single manufacturer.

Limited number of people and/or companies involved on site.

Key components are assembled on the modules inside a closed and secured

workshop.

OPTIMIZED SHIPMENT AND HANDLING

All modules of the modular unit fit in 40’ containers

Modular units / Advantages

Lubricants

Modular

Unit

LMU /

LUBRICANTS MODULAR UNIT

A complete modularized unit, designed for blending and if

required filling and packaging lubricants.

Standard LMU uses a batch process, with multiple blenders.

Materials are integrated in the batch using a metering system.

LMU can be partially or fully automated from the beginning or

later on.

Completely assembled and tested in our factory before shipment

in 40’ dry containers.

Starts from less than 5000 T/Y for specific products.

LMU / overview

LUBRICANTS MODULAR UNIT

LMU / overview

LMU STANDARD UNIT

Lubricants Modular Units are basically composed of :

LMU / standard unit

Transfer pumps module

Metering system (with associated manifold) module

Three or more blending modules

Additives preparation module

Utilities module

Transfer lines (through filters, manifolds…) module

Holding tanks module

Filling line(s) module

Additional optional modules :

Base oils storage module

Full automation module SMB module

Specific drum decanting module and premix module

VI improver dissolution module

LMU : A WIDE RANGE OF CAPACITY

LMU / capacity

From < 5,000 mt/y to 10,000 mt/y From 10,000 mt/y to 20,000 mt/y

From 20,000 mt/y

to …

Greases

Modular

Unit

GMU /

GREASES MODULAR UNIT

GMU / overview

Modular unit designed using batch technology for a maximum of

flexibility enabling the production of all types of greases.

A complete modular unit, designed to produce, fill and package.

Use a proven process, with one cooker, one cooler and one doper

per line integrating latest technological improvements.

GMU could be partially or fully automated.

The cooker can be atmospheric or pressurized.

GREASES MODULAR UNIT

Other units / realizations

GMU : CUSTOMIZED CONCEPTION

& PIPING OPTIMIZATION

GMU /

GREASES MODULAR UNITS

Other units / realizations

From <1,000 mt/y - 1,500 mt/y 5,000 mt/y - 9,000 mt/y to

Blending

Equipments

GMU /

Blending equipments / realizations

DRUM DECANTING

SYSTEM

GREASE PRODUCTION

AUTOCLAVE

VI IMPROVER PREPARATION UNIT

(shredding + dissolution)

IN LINE BLENDING MODULE

Modular

Units

Realizations

GMU /

REALIZATIONS

Modular units / realizations

SOME GREENFIELD REALIZATIONS

Modular units / realizations

Brazil : Lube plant 40,000 mt/y

UAE : Lube plant 100,000 mt/y

UAE : Grease plant 8,000 mt/y

UAE : Lube plant 25,000 mt/y

China : Lube plant 160,000 mt/y

China : Lube plant 25,000 mt/y

Nigeria : Lube plant 28,000 mt/y

Pakistan : Lube plant 20,000 mt/y

Iran : Lube plant 15,000 mt/y

Iran : Grease plant 2,000 mt/y

Egypt : Lube plant 60,000 mt/y

India : Lube plant 50,000 mt/y

SOME GREENFIELD REALIZATIONS

Modular units / realizations

SOME BROWNFIELD REALIZATIONS

Modular units / realizations

UAE : Grease plant 8,000 mt/y extension by addition of

one line

India : Automation of Lube plant 50,000 mt/y

Viêt Nam : ILB unit revamping (40 m3/h)

France : Revamping and extension of special fluids plant

Blending equipments for grease plant

SOME BROWNFIELD REALIZATIONS

Modular units / realizations

Other

Modular

Units

Other units /

COOLING LIQUID UNIT

Other units / realizations

SLOPS TREATMENT UNIT BUTENE HYDROGENATION UNIT

WAX INJECTION MOBILE UNIT