memex merlin tempus introduction

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Are you ready for the next Industrial Revolution?

INTRODUCTION PRESENTATION

Randy.McDonald@MemexOEE.com+1 (905) 635-1537

MERLIN is an IIoT Shop-Floor-to-Top-Floor Communications Platform that provides manufacturing analytics in real-time. Specifically, MERLIN:

THE MERLIN VALUE PROPOSITION

• Delivers a 10%-50% average productivity increase

• Earns 20%+ profit improvement based on just a 10% increase in Overall Equipment Effectiveness (OEE)

• Achieves payback in less than 4 months with an Internal Rate of Return (IRR) greater than 300%

• Connects to any machine, utilizing MTConnect, other protocols, or MERLIN hardware adapters for older machines

Are you ready for the next industrial revolution? 2

• Replace manual, subjective data collection with automatic, objective data collection

• True visibility means shining a light on dark production assets

• The opportunity to take lean manufacturing to the next level

• MERLIN reveals your hidden factory

WHAT DRIVES DESIRE FOR OEE?

Prior to installing MERLIN, many customers have admitted that while they were running their plants with out of date or incomplete data collected with the clipboard-and-spreadsheet method.

Are you ready for the next industrial revolution? 3

WHY OEE MATTERS IN THE IIOT ERA

Are you ready for the next industrial revolution?

• MERLIN delivers OEE and many other valuable metrics

• OEE is now the most important metric in manufacturing

• OEE = (Availability) x (Quality) x (Performance)

• World-class OEE of 85% entirely achievable with MERLIN

MERLIN OEE Dashboard

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OEE IS A MEANS OF COMPARISON BETWEEN DISPARATE MACHINES.

Are you ready for the next industrial revolution?

Availability =Quality =Performance =

• In the Machining world OEE is a means of comparison between disparate machines.

• World-class OEE of 85% entirely achievable with MERLIN• ROI measured in months

In cycle Time

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Total shift time

X100

Good PartsTotal Parts X 100

Expected Cycle timeActual cycle time

X 100

OEE = (Availability%) x (Quality%) x (Performance%)

MERLIN LEAVES NO MACHINE BEHIND

Corporate Dashboard

MERLIN provides real-time and

capacity utilization.

Corporate-wide

Reporting

CORPORATE USERS

Real-time Metrics, On-time Delivery

MERLIN Machine Connection OptionsMERLIN natively connects to OPC, FOCAS2 & MTConnect protocols. Legacy assets connect via MERLIN

Universal Machine Interface family. MERLIN connects all assets to

management, providing shop floor to top floor information exchange.

Shop Floor to Top Floor Visualization

MERLIN ServerERP MERLIN eHMI adds mobile

bi-directional operator control of

any machine

LEGACY MACHINES FOCAS ENABLED MACHINES MTConnect ENABLED MACHINES OPC ENABLED MACHINES

MERLIN machine connection optionsMERLIN natively connects to OPC, FOCAS2 & MT Connect protocols. Legacy assets connect via MERLIN universal machine interface family. MERLIN connects all assets to management, providing shop-floor-to-top-floor information exchange.

CORPORATE HQ

Corporate-widereporting

Shop floor to top floor visualization

Corporatedashboard

Real-time metrics,on-time delivery

ERPMERLIN Operator TerminalAdds bi-directional operator input of any machine

MERLIN SERVER

LEGACY MACHINESFOCAS ENABLED MACHINES

MTConnect ENABLED MACHINES

OPC ENABLED MACHINES 6

MERLIN DATA FLOW

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MERLIN ERP Interface

Work OrderPart Name SKU# / Part #Number of parts required

Product Standard- Part # assigned to machines one copy of PS for each capable machine- expected cycle time- number of parts / cycle- number of cycle / part- optionally setup time expectationWork Scheduling

Job queue assignment in MERLIN

Operator HMI (MOP)WO info & selectionDown Time reportingReject ReportingE-mail for assistance

JOB EXECUTIONAll times associated

In & Out of cycle with details Good & Reject Parts Count

DASHBOARDSOEE & Productivity info

Displayed in Real Time

REPORTSdistributed via

email automatically

Communication to ERP

Completed WO & Shift; down time, part counts

ERP SystemPlan the work

Folderon

Network

A WINDOW ON YOUR SHOP

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Mazak in Florence, KY• 65 machines:

• Various cells• Production Lines• Mills• Turning Centers• Paint line• Assembly stations• Operator portals

Make visible specific machine status for everyone• Slideshow feature allows for any information screen to be

displayed automatically on shop floor displays

PRODUCTION MONITORING

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Are you ready for the next industrial revolution?

MERLIN PROVEN IN PLANTS WORLDWIDE

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This has been a brief INTRODUCTIONIt would be our pleasure to provide a full presentation and demonstration

Randy McDonald 905-635-1537 Randy.McDonald@memexoee.com