manufacturing execution systems

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Axcend – IT in Manufacturing

© Axcend Automation & Software Solutions

Index

1. Introduction - Axcend

2. Axcend - ERP Solution

7. OEE - Features & Reports

4. Downtime Value Proposition

3. What is OEE ?

6. Implementating an OEE Solution

5. Components & Calculation of OEE

6. Business Benefits

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Introduction - Axcend

A global business entity focusing on industrial information management needs that require strong IT knowledge within the domain of industrial automation

Part of Acrodex - a well established IT business group in Canada

6+ years, 30+ customers, 80+ projects, 80+ employees

One of the few companies with non-affiliation to any specific brand or product and focused on client centric model for solution design

Technology Firm built on leveraging domain knowledge and technology to global market in the manufacturing software applications arena

Prime focus on manufacturing and utilities sector

Expertise in enterprise application software, manufacturing IT, and web portals

CMMI Level 4 compliance in process

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Axcend - ERP Solutions

Axcend is the Channel Partner of QAD in India and supports in implementation & solution development for their ERP

Product – MFG/PRO.

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QAD MFG/PRO Base System

Extended Applications

Localizations

Compliance

Multi-national, Multi-site Financials

Product DataManagement

Mfg.Planning &Execution

QAD Analytics

Supplier Relationship Management

Procurement

Forecasting

Order Management

Demand Management

Customer Relationship Management

Advanced Order Management

Enterprise Asset Management

Extended Financials

Supply Chain

Planning & Execution

Advanced Planning & Execution

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Downtime Analysis (a key feature of OEE) is an application that identifies problems & trends within a facility to minimize the impact of failures for individual machinery and hence maximize the effiency of the overall production facility.

What is OEE ?

Overall Equipment Efficiency is a measure of how healthy your production process is relative to your planned production schedule

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Downtime Value Proposition

Eliminate non value-adding steps from the improvement process

Timely (real-time) delivery provides context

Irrefutable – move on from arguing over data validity, get on with solving problems

Quick wins early in cycle – accelerate Lean

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Manufacturing Metrics

First Pass Yield - Data collected real-time at various points in the assembly process

Downtime Analysis - Captured by category & used for OEE calculation

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Components of OEE

Calendar Time

Scheduled Time

Stopped /Breakdowns

Running Time

PlannedMaintenance /Not Required

Target OutputSlow Running/Rate Loss

A

B

Actual Output

Good Output

C

D

EReject /Quality Loss

OEE = B/A x D/C x E/D

T

TEEP = E/T Utilisation = B/T

OEE = Availability x Performance x Quality

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OEE = Availability x Performance x Quality

Planned Shift

A Planned Machine Production Time

B Actual Running Time

C Theoretical Machine Production Rate

D Actual Production Rate

E Pieces Produced

F Good Parts

Idle Time

Stoppages

Speed Loss

Wastage

The Calculation

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The Calculation

OEE% = Availability % x Performance% x Quality%

Where;

Availability % = actual running time / planned cell production time

Performance% = pieces produced / the theoretical cell production rate

Quality % = good pieces / total pieces made

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Implementating An OEE Solution

Assessment of the Client’s Plant & System AuditEvolve a Roadmap for the OEE Solution• Evolve a system for Automatic Data Collection &

Analysis• Launch a Pilot• Calculate ROI• Integrate with Business Systems - like MIS, ERP etc• System Development & Implementation

Support & MaintenanceUp-gradation with Increase in Shop Floor Capacity

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Real-Time Data CaptureProduction SchedulesReal-Time User Configurable GraphicsTime Line Event ViewerReal-Time Overview MimicsOperator Asset DashboardThird Party InterfaceMonitor Planned MaintenanceDecreased Asset DowntimeAutomation Data Collection

OEE - Features

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Multiple Production ReportsTotal flexibility on reporting• Graphical Charts• Text Reports

Fast data retrievalExport data to Word or ExcelSend reports to printers, via emails and through other mediums

OEE - Reports

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Business Benefits

Reduce Downtime & Rate Loss• Improve OEE• Increase Asset Utilization

Reduce Fault Rejection Ratio• Increase Production Yield• Improve Variability Control

Reduce Rework• Improve Production Quality

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Business Benefits

Reduce Input Costs• Increase Plant Reliability• Increase Energy Efficiency• Increase Plant Utilization• Increase Manpower Efficiency• Increase Spares Availability

Reduce Maintenance Costs• Increase Plant Availability• Increase Maintenance Efficiency

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Thank Thank You!You!

Thank Thank You!You!