management review meeting department– pultrusion / pole month-may.2011

MANAGEMENT REVIEW MEETING

DEPARTMENT– PULTRUSION / pole

MONTH-MAY.2011

OVERALL PERFORMANCE

Target(Lac)

Achievem ent( Lac)

% Achieveme

ntTotal

Rework%

ReworkTotal

Rejection%

Rejection

Cost

Man Powe

r Tool

Total Cost(rs

)

25.0 18.02 72% 20000 1.12%15 pole

hold Nil 6.63 0.17 6.8

M/C BREAKDOWN DETAILS

232

60

10072

26% 43% 31%0

50

100

150

200

250

Total Die break

Die change

Lack of operator

Breakdown hrs

Breakdown in %

MONTHLY DISPATCH

17.8 18.02

3.04

7.07

0

2

4

6

8

10

12

14

16

18

20

April May

DISP.(LAC)

READY TO DISP.

MONTHLY PRODUCTION VALUE

25.96

21.45

25.44

19.02

0

5

10

15

20

25

30

April May

Planning prod. Value

SEMI-FINISHED & FINISHED STOCK

ITEM QUANTITY VALUE(Rs.)

FRP SHL Ladder 1 Nos. 15,345

GRP Pole 9 Mtr. 56 Nos. 410,757

GRP Pole 1.5 Mtr. 31 Nos. 72,850

GRP Pole 3 Mtr. 20 Nos. 70,000

Cooling Tower 7’x7’

2 Nos. 209,571

Cooling Tower 5’x5’

1 Nos. 71,695

Cooling Tower 2.5’x2.5’

1 Nos. -

TOTAL 850,218

ASSUMPTION VS CONSUMPTION

3201

4400

14502550

3370

4706

15752687

5% 7% 8.00% 5%0

1000

2000

3000

4000

5000

RESIN (pole) GLASS (pole) RESIN (pul.) GLASS (pul.)

ASSUMPTION

CONSUMPTION

DIFFERENCE(%)

RUNNING PRODUCTION

14.76

1.92 1.27

17.95

0

5

10

15

20

766 827 434 Total

Lac

PRF STATUS

2012

3 50

20

40

60

TOTAL COMPLETED RUNNING TO START OR PLANNING

NO

NO

MONTHLY PLAN VS ACHIEVEMENT (PUL.)

PRF No.

CLIENT ITEM QTY. DISPATCH AS PER

ORDER

ACTUAL DISPATCH DATE

VALUE (LAC.)

U-697 Reliance FRP Ladder 13 Nos.

30.05.2011

22.05.2011

123,697

U-744 Dharpat Casting

Cooling Tower 5’x5’

1 Nos. 15.05.2011

19.05.2011

58,128

U-636 JSL Ltd. Moulded Grating 49 Nos.

17.03.2011

16.05.2011

134,908

U-701 Reliance FRP Ladder 2 Nos. 20.05.2011

16.05.2011

25,992

U-550 Carrier Air Conditioner

FRP Ladder 2 Nos. 10.02.2011

09.05.2011

23,561

U-634 Essar FRP Platform Ladder

1 Nos. 10.05.2011

28.05.2011

104,895

U-771 Reliance Cable tray, Tee & Bend

1 Lot. 31.07.2011

31.05.2011

118,947

U-770 Apex Tubes Cooling Tower 7’x7’

1 Nos. 20.05.2011

29.05.2011

118,784

TOTAL 708,912

MONTHLY PLAN VS ACHIEVEMENT (POLE)

PRF NO

ITEM QTY STATUS VALUE(RS)

782 GRP Pole 8 Mtr.. 6 Nos. Dispatched

72,798

813 GRP Pole 9 Mtr. 56 Nos.

Dispatched

410,757

824 GRP Pole 1.5 & 3 Mtr.

51 Nos.

Dispatched

157,563

633 GRP Pole 4 Mtr. 78 Nos.

Dispatched

452,452

TOTAL 1,093,570

DISPATCH VALUE VS MANPOWER

17.8 18.02

4.7

9 1.0

9

26

.00

%

9%

0.7

89

0.5

7

4.4

3%

4.7

1%

02468

101214161820

April May

MANUF. IN LAKHLAB. COSTLAB.COST IN %MGNT. COSTMGNT. COST %

MONTHLY SALES TARGET VS ACHIEVEMENT IN LAC

25 25

17.8 18.02

69% 72%0

5

10

15

20

25

30

April May

TARGETACHIEVEMENT%

PRODUCTION PLANNING FOR JUNE

PRF No.

CLIENT ITEM QTY/LENGTH

U-827 SIMPLEX Grating 179 Nos.

U-434 GNFC Grating 135 Nos.

U-861 BLUE STAR Ladder type cable tray

300 Mtr.

U-852 THIRUMALAI Ladder type cable tray

100 Mtr.

U-848 GALAXY STAMPINGS Cooling Tower 3.5’X3.5’

1 Nos.

U-818 TNPL Grating 100 Nos.

U-766 PALTECH Sections 1 Lot

U-307 STOCK GRP Pole 5,7,8 & 9 Mtr

25 each

U-870 SONAL ENGG. FRP Ladder 5 Nos.

Thank you