man hour estimate

4.8.2.P Piping Engineering Company

Man Hours

Index

Drawings/Documents List P R200 50000

Line Index/Piping Line list P R 150 37500

Tie-in Schedule F A 250 62500Specification

F A120 30000

F A120 30000

P A60 15000

F A60 15000

Data Sheet

P R

60 15000

P R

60 15000

Procurement Related Documents

P R

160 40000

Calculations

F R

400 100000

P I400 100000

p R

300 75000

Engineering Dwg & 3-D Model

Overall Plot Plan F A100 25000

Contractor’s Deliverables

Phase 5Cost $ 250/Hr

Piping Material Selection Specification/Line class index

Piping Material Specification (Pipe Class)

Heat Tracing/Jacketing Specifications (If applicable)

Insulation specification & Thickness Table (Job Specification)

Special Piping Item Schedule & Data Sheets (Strainers, Traps, etc..) (if applicable)

Spring Support Schedule and Data sheets (If applicable)

Long Lead Item List & Material Requisitions, TBE, POR/PO (if applicable)

Piping Wall thickness Calculation Sheets (All Line Classes)

Material Take Off (1st , 2nd, 3rd or final)

Stress Reports along with Stress isometrics for critical lines including executable CAESAR-II input (If applicable)

F A

100 25000

P R

250 62500

Underground piping layout Plan P A300 75000

P A300 75000

P A300 75000

TOTAL 3690 922500

Unit Area Plot Plan/Equipment Layout plan, elevation and sectional elevation

Piping Study Drawings (Critical Piping only)

Eye wash/ Safety shower location Drawings

Tie-in Location Plan & Detailed Drawings

4.8.2.G Machinery Company Man Hours

Critical and Long lead equipment List F A 200

Drawings/Document List F A 500

F(LLE) A

500

General/ Project Specifications F A 250

Equipment Data Sheets F A 700

F(LLE) A200

F(LLE) A500

Requisitions for Packaged Units F A 500

Vendor Deviations / Exceptions F(LLE) A 125

F(LLE) A600

Machinery Painting Specification F I 150

Machinery Insulation Specification F R 150

P A0

Machine Monitoring System Scope F A 300

F(LLE) R300

F(LLE) A300

List of Special Tools F(LLE) A 300

F(LLE) A300

TOTAL 5875

Contractor’s Deliverables

Phase 5

Complete List of Vendor Data and Drawings in accordance with the Vendor Data section of all applicable Standards / SES.

Rotating Machinery Final Selection Document

Rotating Equipment Requisitions including completed Data Sheets

Technical Bid Tabulation/ Evaluation & Recommendations

Rotating Machinery Protective Instrumentation (Instrumentation)

Electrical Motors/ Generators Mechanical Details

List of Capital, Pre-commissioning, Commissioning & Start-up and Operational Spare parts.

Inspection and Testing surveillance plan, procedures and third party inspection scope

50000125000

12500062500

175000

50000

12500012500031250

1500003750037500

075000

75000

7500075000

750001468750

Cost $ 250/Hr

4.8.2.Q Stationary Company

General

Equipment List F R 200

F A

600

F R

500

F A400

Identification of two-year operational spare parts P R100

Specification

Mechanical Data Sheets (for Critical items / LLE) F A700

Mechanical Data Sheets (for other equipment) P A 200

Project Specifications (for Critical items / LLE) F R 400

Project Specifications (for all other equipment) P R 200

Equipment Internals specifications (for Critical items / LLE) F R800

P R

300

P R300

Fireproofing Specification P R150

Rust Prevention Specification P R150

P R150

Technical specification for equipment modification F R

500

F R

500

TOTAL 7200

Contractor’s Deliverables

Phase 5

Man Hours

Technical bid evaluation & tabulation for Critical items (based on service and MOC) & LLE 1

Purchase Inquiry Specifications (RFQ/ MR for equipment vendors) - for Critical items / LLE 1

Purchase Specification – “Ready for order” stage for Critical items / LLE 1

Refractory Specifications (including MOC and types of anchors with spacing details)

Painting Specifications (for special applications not covered by SES, if any)

Internal lining specification (ex. elastomers/GRP/FRP/glass etc.)

A complete Inspection Report addressing the current condition of the pressure components and attachments

General

50000

150000

125000

100000

25000Specification

175000

50000

10000050000

200000

75000

75000

37500

37500

37500

125000

1250001800000

Cost $ 250/Hr