lnl iron baluster installation wood - the home depot · 1. a firm twist of the baluster may be all...

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SUREWOOD

~ LNL

Po

st-to

-P

ost

A “

How

-To”

Guid

e for

the

inst

alla

tion o

f iro

n b

alu

sters

.

Iro

n B

alu

ste

r I

nsta

lla

tio

n

Tre

ad

an

d R

ise

r In

sta

lla

tio

n:

Bef

ore

prec

edin

g w

ith th

e fo

llow

ing

step

s, th

e ha

ndra

il he

ight

sho

uld

alre

ady

be d

eter

min

ed.

Rea

d al

l th

e st

eps

belo

w b

efor

e be

ginn

ing

inst

alla

tion.

Che

ck o

ut o

ur “

How

-To

Bui

ld a

St

airc

ase

Like

a P

ro” f

old

out b

roch

ure

or w

ww

.sur

e-w

ood.

com

for m

ore

deta

iled

inst

alla

tion

inst

ruct

ions

.

Ba

sic

La

yo

ut:

1

Po

st-to

-P

ost

Ove

r-th

e-P

ost

Wall

Rail

Leve

l Run

Hand

rail

Rose

tte

Land

ing

New

el

Post

Rad

ius

End

Sta

rtin

g S

tep

Rake

Hand

rail

Wall

Rail

Leve

l Run

Hand

rail

Ro

sett

e

Pin

To

p

Balu

sters

Rake

H

and

rail New

el

2

Po

st-to

-P

ost

Ove

r-th

e-P

ost

3

Nosin

g Ove

rhang

equa

ls the

tread

thick

ness

Po

st-to

-P

ost

Ove

r-th

e-P

ost

4

Ne

we

l P

ost

Insta

lla

tio

n:

Asse

mb

le t

he

Ha

nd

rail:

Ra

il B

olt

In

sta

lla

tio

n

Rail

Bo

lt

15

/16

1/4

”Dia

.H

ole

1”

Dia

.H

ole

1 3

/8”

2 1

/8”

3/8

” D

ia.

Ho

le

Nut

&W

ash

er

Me

asu

re a

nd

Tri

m N

ew

el P

osts

Usi

ng n

ewel

s as

gui

des,

mar

k ha

ndra

il

and

cut t

o pr

oper

leng

th. F

ollo

w

inst

ruct

ions

for a

ttach

ing

new

els

and

tem

pora

rily

inst

all h

andr

ail.

Usi

ng a

plu

m b

ob, l

ine

up w

ith

the

hole

s in

the

tread

s an

d m

ark

the

hand

rail

for t

he to

p of

the

balu

ster

. Dril

l hol

es u

sing

5/8

"

drill

bit a

min

imum

of 3

/4"

deep

into

han

drai

l.

Mar

k ba

lust

er p

lace

men

t on

tread

s al

low

ing

for e

qual

spa

cing

whi

le fo

llow

ing

your

or

igin

al d

esig

n. D

rill h

oles

* usi

ng 5

/8"

drill

bit a

min

imum

of 3

/4"

deep

into

sta

ir tre

ads.

Mak

e su

re to

kee

p th

e de

pths

con

sist

ent.

Mark

and

C

ut

Here

Me

asu

re a

nd

Tri

m B

alu

ste

rs

5Tri

m a

nd

In

sta

ll B

alu

ste

rs

The r

ake r

ail

heig

ht

should

be b

etw

een

36”–

42”

(H1) (c

heck local b

uild

ing c

od

es)

. C

ente

r th

e a

ssem

ble

d h

and

rail

ove

r th

enew

el lo

catio

ns.

Measu

re t

he d

ista

nce

betw

een t

he t

read

and

the b

ott

om

of

the h

and

rail

fittin

g (A

1 a

nd

A2). A

lso

measu

re t

he r

ake r

ail

thic

kness

(T1).

Use

the f

ollo

win

g f

orm

ula

to c

alc

ula

te

the s

tart

ing n

ew

el heig

ht.

If th

e n

ew

el st

art

s from

the f

loor

or

a low

er

tread

, ad

d t

hat

dis

tance

as

well.

36” to

41”

abov

e fro

nt ed

ge

of tre

ad

Appl

y gl

ue to

end

s.

Asse

mbl

e an

d in

stal

l nu

t. Ti

ghte

n nu

t with

w

renc

h. F

ill ac

cess

ho

le w

ith w

ood

plug

.

Asse

mbl

e th

e ha

ndra

il on

top

of

the

stai

r tre

ads

prio

r to

inst

allin

g th

e ne

wel

pos

ts. U

se ra

il bo

lts a

nd

glue

at e

ach

fittin

g co

nnec

tion.

C

ompl

ete

inst

ruct

ions

are

incl

uded

w

ith fi

tting

s.

Mark

Positi

on of

La

nding

New

el an

d Ce

nter-li

ne

Balus

ter C

enter

-line

Startin

g New

el

Mark

Positi

on of

Ba

luster

Cen

ter-po

int*

Face

of St

ringe

r

Marki

ng Yo

ur St

airca

se fo

r Insta

llatio

nLa

yout

you

r sta

ircas

e di

rect

ly on

you

r tre

ads

and

land

ings

. C

aref

ully

mar

k N

ewel

and

Bal

uste

r pos

itions

and

cen

ter-l

ines

.

Mark

Positi

on of

La

nding

New

el an

d Cen

ter-lin

e

Balus

ter C

enter

-line

Face

of St

ringe

r

Mark

Positi

on of

Ba

luster

Cen

ter-po

int*

Startin

g New

el Start

ing Ea

sing F

itting

Layo

utTu

rnou

t Star

ting F

itting

Layo

ut

The b

alustr

ade

cente

r-line

and n

ewel

cente

r-poin

ts sh

ould

be

laid o

ut. O

n a kn

ee-w

all

stair,

the ba

lustra

de

shou

ld be

cente

red

on th

e kne

e-wa

ll. On

an

open

-trea

d stai

r, the

cente

r-line

shou

ld be

1/2 o

f the b

aluste

r sq

uare

in fro

m the

face

of

the st

ringe

r (i.e.

5/8”

for

a 1-

1/4”

balus

ter).

To p

rope

rly in

stal

l sol

id o

ak tr

eads

and

rise

rs, y

ou m

ust f

irst r

emov

e th

e ex

istin

g st

eps

to

expo

se th

e ro

ugh

fram

ing.

Lea

ve th

e be

ginn

ing

riser

at b

ase

of s

teps

(A).

Mea

sure

and

cu

t eac

h st

ep s

epar

atel

y to

ens

ure

tight

fit.

(B).

Pre-

drill,

app

ly co

nstru

ctio

n ad

hesiv

e an

d na

il int

o pl

ace.

For

add

ed s

treng

th, s

crew

trea

ds to

rise

rs fr

om b

ehin

d (C

). C

ompl

ete

each

st

ep b

efor

e co

ntin

uing

on

to n

ext s

tep.

AB

C

A) H

eigh

t of t

he

hand

rail

shou

ld b

e

betw

een

36”

and

42".

Che

ck lo

cal

build

ing

code

s.

B) P

lace

the

top

of th

e ha

ndra

il on

e

inch

bel

ow th

e to

p

bloc

k of

the

new

el.

36"

to

42"

abov

e fro

nt o

f tre

ad

1" fr

om to

p of

sq

uare

par

t of

new

el

*Check lo

cal b

uild

ing c

od

es

for

pro

per

hand

rail

heig

ht.

Lag

Bol

tsJ-

Anch

or

with

Mol

ding

Woo

d Pl

ugs

Sta

rtin

g N

ew

el H

eig

ht

B

With

new

el in

posit

ion w

here

it is

to b

e m

ount

ed, s

lide

shor

t end

of f

ram

ing s

quar

e alo

ng

slope

of s

tairw

ay.

A) S

lide

into

post

as

show

n. M

ake

mar

k.B)

Mea

sure

dow

n 1"

from

top

of n

ewel

squa

re. M

ake

mar

k.

C) T

he d

iffere

nce

betw

een

the

two

mar

ks "A

" and

"B" i

s wh

at

will b

e cu

t off

botto

m o

f new

el.

Proc

eed

with

new

el ins

talla

tion.

La

nd

ing

Ne

we

l H

eig

ht

AB

Newe

l Pos

t Atta

chme

ntTr

im a

nd F

aste

n th

e N

ewel

Pos

ts u

sing

on

e of

thes

e m

etho

ds

Follo

w th

e in

stru

ctio

n on

the

othe

r sid

e of

this

bro

chur

e to

trim

and

inst

all y

our I

ron

balu

ster

s.

EZ

Lo

ck

New

el

Post

Pla

te

Fast

ener

101

Sure

-Tite

New

el

Fast

ener

Ke

ylo

ck

New

el P

ost

Fast

ener

H1

+ A

1 –

T1

= S

tart

ing

Ne

we

l H

eig

ht

3N

ew

el P

ost

Insta

lla

tio

n:

A C

Iro

n B

alu

ste

r In

sta

lla

tio

n

*Meta

l balu

sters

shou

ld be

insta

lled no

wide

r than

4”

on ce

nter, s

o tha

t a 4”

sphe

re ca

nnot

pass

throu

gh

anyw

here

along

the h

andra

il. Ch

eck y

our lo

cal

buildi

ng co

des t

o ens

ure co

mplian

ce.

*Not

e:

a. 1

/2”

balu

ster

s re

quire

5/8

” ho

les.

b.

5/8

” ba

lust

ers

requ

ire 7

/8”

hole

s.

1.

A firm

tw

ist

of th

e b

alu

ster

may

be a

ll th

at

is n

ecess

ary

to

rem

ove

balu

ster

from

tr

ead

and

hand

rail.

Rem

ove

any

nails

rem

ain

ing o

r fa

steners

.

2.

Once lo

ose

ned

, lif

t th

e

balu

ster

up

into

the h

and

rail,

enough t

o c

lear

the s

tair

tread

at

the b

ott

om

, and

th

en t

ilt it

to t

he s

ide a

nd

pull

out

from

the h

and

rail.

1.

Cut

balu

ster

in h

alf

with

a

hand

or

pow

er

saw

.

2.

Twis

t each h

alf

to lo

ose

n.

3.

Rem

ove

each h

alf

of th

e

balu

ster

from

the s

tair t

read

and

hand

rail,

and

any

nails

re

main

ing o

r fa

steners

.

4.

If glu

e a

nd

/or

wood

stil

l re

main

s in

the h

ole

s, a

d

rill

with

a 1

/2”

bit

can

be u

sed

to r

em

ove

any

exc

ess

.*

Fla

t S

hoe

Rake S

hoe

Ch

oo

se

yo

ur

loo

k .

..

*Check lo

cal b

uild

ing c

od

es

to e

nsu

re c

om

plia

nce

Re

pla

cin

g W

oo

d B

alu

ste

rs w

ith

Iro

n B

alu

ste

rs

1st

Me

tho

d:

Wood-to-Iron Retrofit in just a day!

Doub

le

Bask

et

Balu

ster

Sin

gle

B

ask

et

Balu

ster

Add the Elegance of Iron to your home.Tri

m I

ron

Ba

luste

rs t

o fi

t.

Usi

ng a

meta

l tap

e m

easu

re,

measu

re t

he d

ista

nce fro

m

the fro

nt

hole

in t

he s

tair t

read

to

the c

orr

esp

ond

ing h

ole

in

the b

ott

om

of th

e h

and

rail.

It m

ay

be n

ecess

ary

to d

rill

the h

ole

deep

er

into

the

hand

rail

to a

ccom

mod

ate

the

balu

ster. B

e c

are

ful t

o N

OT

drill

thro

ugh t

op

of hand

rail.

Do t

his

sam

e p

roced

ure

fo

r th

e a

ll hole

s in

the

stair t

read

.

To e

ach o

f th

ese

measu

rem

ents

ad

d 1

½”.

Exa

mp

le: 35”

+ 1

½”

= 3

6 -

½”

This

is y

our

balu

ster

length

.

Usi

ng t

he a

bove

measu

rem

ent,

cut

the b

alu

ster

to t

he le

ngth

need

ed

. B

e s

ure

to c

ut

from

the

bott

om

of yo

ur

balu

ster. T

he t

op

is

the e

nd

with

the r

ound

ed

tip

.

A C

hop

Saw

with

a m

eta

l-cutt

ing b

lad

e is

the p

refe

rred

w

ay

to c

ut

the ir

on b

alu

sters

. Ta

ke c

are

when m

ark

ing a

nd

cutt

ing t

he b

alu

sters

. U

se s

afe

ty

gla

sses

and

follo

w p

rop

er

safe

ty p

recautio

ns

while

cutt

ing

balu

sters

. N

ote

: Iron c

an b

e

ext

rem

ely

hot

after

cutt

ing.

Fla

t S

ho

e

Ra

ke

Sh

oe

Ra

ke

1.

2.

3.

5.

4.

Befo

re p

lacin

g t

he b

alu

sters

in

the s

tairc

ase

, to

p a

nd

bott

om

“s

hoes”

must

be in

sert

ed

on b

oth

end

s. L

oose

n s

et

scre

ws

to in

sert

balu

ster

end

s. F

ace s

et

scre

ws

in

sam

e d

irectio

n.

6.

A R

AK

E s

hoe s

hould

be

pla

ced

at

the t

op

(P

in e

nd

) of

each b

alu

ster. A

FLA

T s

hoe

will g

o a

t th

e c

ut

end

of each

balu

ster. T

ighte

n in

pla

ce a

fe

w in

ches

from

each e

nd

. This

keep

s th

em

secure

during

pla

cem

ent

of th

e b

alu

ster.

7.

Make s

ure

the “

rake”

of th

e

shoe c

oin

cid

es

with

the a

ngle

of th

e h

and

rail.

The a

ngle

of

the r

ake s

hoes

may

have

to

be a

dju

sted

with

a g

rind

er

or

belt

sand

er

for

the b

est

fit.

TIP

: Te

st-f

it al

l bal

uste

rs

befo

re s

ecur

ing

with

epo

xy.

8.

Once t

he e

poxy

has

set,

the

rake a

nd

fla

t sh

oes

can b

e p

ut

into

posi

tion a

nd

secure

d w

ith

an a

llen w

rench.

11.

Pla

ce t

he P

in T

op

into

the

hand

rail

hole

first

and

then in

to

the s

tair t

read

hole

. S

traig

hte

n

balu

ster

once in

sert

ed

. The

Pin

Top

should

pre

ss firm

ly

again

st t

he fro

nt

of th

e

hand

rail

hole

,makin

g s

ure

that

the fla

t sh

oe a

t th

e b

ott

om

sq

uare

s up

w

ith t

he fro

nt

of

the s

tep

.

10.

Follo

win

g m

anufa

ctu

rers

in

stru

ctio

ns,

pla

ce e

poxy

in

the s

tair t

read

hole

and

som

e

on t

he P

in T

op

of th

e b

alu

ster.

9.

Tw

o M

eth

od

s f

or

the

Re

mo

va

l o

f O

ld B

alu

ste

rs:

Insta

llin

g N

ew

Iro

n B

alu

ste

rs

Doub

le

Twis

t B

alu

ster

Sin

gle

Tw

ist

Balu

ster

2n

d M

eth

od

3.

If glu

e a

nd

/or

wood

stil

l re

main

s in

the h

ole

s, a

d

rill

with

a 1

/2”

bit

can

be u

sed

to r

em

ove

any

exc

ess

.*

Insta

ll a

nd

Se

cu

re B

alu

ste

rs

2 B

alu

sters

per

step

*

3 B

alu

sters

per

step

*

Ba

luste

r To

p

35”

Ad

d

”36½

Trim

and

d

iscard

th

is

sectio

n

The m

easu

rem

ent

from

the t

op

of th

e s

tair t

read

to t

he b

ott

om

of th

e h

and

rail.

This

is t

he le

ngth

to

whic

h y

ou t

rim

th

e b

alu

ster.

SO

M300114 E

ffectiv

e 1

1/2

0/2

006 r

ev0

62010

*Not

e:

a. 1

/2”

balu

ster

s re

quire

5/8

” ho

les.

b.

5/8

” ba

lust

ers

requ

ire 7

/8”

hole

s.

top related