line 1000 «mini-industry»...process of different types of fruit fruitswith stone • mango, peach,...

Purée, pulp, single strenght

LINE 1000

«MINI-INDUSTRY»

PROCESS OF DIFFERENT TYPES OF FRUIT

Fruits with stone

• mango,peach,apricot,

Fruitswithout stone

• guava,apple, pear,passion fruit

Fruits with thick peel

• pineapple,papaya,orange

Small fruits

• strawberry,cherries,lychi, acerola

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apricot,avocado

passion fruit orange lychi, acerola

FEATURES OF LINE 10001000 Kgs/hour of rawmaterial

Production of purée, pulp,single strenght

Flexible installation: treatsdifferents types of fruit

Low general consumptions

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Low general consumptions

Easy plant running

Easy production control

Complete plant in fewsquare meters

TECHNOLOGICAL CYCLE

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5

Mango, Peach, Apricot,

Avocado

Guava, Passion fruit,

Apple, Pear, Pomegranate

Pineapple, Papaye, Citrus

fruit, Honey dew

Cherries, Strawberries,

Acerola, Lychee, Grape

WASHING-PEELING-PREHEATING-

REFINING UNIT ON SKID

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MULTI-FRUIT WASHING UNIT WITH FEEDING

TABLE

� Manual feeding of the raw material

� It is also possible to make a further

selection

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� Washing tank with drinkable water

� Water filtered before coming again in

touch with the raw

-> a very minimum loss of water

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� Roller elevator

� Collects the fruits into the washing

tank

� Brushing, Rinsing, Blanching

MULTI-FRUIT COMBINED PEELING AND PULP

EXTRACTION UNIT

� Receives the fruit directly from the elevator

� Composed of three different units used

according to the variety of fruit:

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according to the variety of fruit:

- Grinder equipped with blades

- Extractor with counter rotating drums

- Extractor at rotating hammers

GRINDER EQUIPPED WITH BLADES

Used to grind fruits without stones or

very small seeds (guava, passion fruit,

tomato, apple, pear <)

EXTRACTOR WITH COUNTER-ROTATING DRUMS

Used to peel fruits with thick peel and

without stones (pineapple, oranges,

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without stones (pineapple, oranges,

papaya, honey dews <)

Used to extract the pulp from fruits with

stones (mango, peach, apricot <)

EXTRACTOR AT ROTATING HAMMERS

TUBULAR PREHEATER

� Prevents the enzymes from

affecting the pectin of the fruit

� Gives more consistency and

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� Gives more consistency and

stability to the product

� The temperature of the

product can be controlled and

regulated by the electric

panel

«TWIN STAGE» REFINING-PRESSING GROUP

� Receives the product from the

pre-heaterSeparation of the

pulp from seeds

and any other

fragments

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Refining and further

pressing to extract

juice from fibres

DECANTER

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� Separates the pulp from the juice by centrifugal action

� Liquid and pulpy parts discharged separately

HOMOGENIZER

� Homogenizes the product

� Avoids the syneresis of the

product

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� Improves its stability

� Suggested for fruit juice, fruit

purée and tomato ketchup

RESIDUE CONVEYANCE SYSTEM

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� Screw conveyor for the conveyance

of the residues out of the production

area

ASEPTIC FILLING UNIT

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ASEPTIC STERILIZER

Deaerator/Buffer tank

� Allows to avoid problems of oxydation

and increases the stability of the

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and increases the stability of the

product

� Can be used as a simple buffer tank by

switching off the vacuum pump

Sterilizing module

� Fast heating with overheating

water

� Principle UHT

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� Fast holding

� Fast cooling

CIP washing system

SINGLE HEAD ASEPTIC FILLER

� Single head

� Bags from 5 to 200L

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� Bags from 5 to 200L

� Joints protected by steam

barriers

� Traceability system (work alarm

and temperature)

Web Remote Connection

WRC

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� To enable our Technical Service to control

by tele-assistance the functionning of the

line and intervene if required directly by

our office

PLANT REFERENCE LIST

Country Model

Congo – Africa Mini-industry multi tropical fruit processing line complete with

evaporator (2013)

Production of aseptic single strength and concentrate juice filled into

220L bags.

Madagascar – Africa Mini-industry multi tropical fruit processing line complete complete

with blending and bottling line (2014)

Production of aseptic single strenght filled into 220L bags and fruit

juice filled into glass bottles

Mexico – Central America Mini-industry multi tropical fruit processing line (2013)

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Mexico – Central America Mini-industry multi tropical fruit processing line (2013)

Production of aseptic single strength filled into 220L bags

Roumania – Europe Mini-industry multi deciduous fruit processing line (2015)

Production of aseptic single strength filled into 220L bags

Costa Rica – Central America Mini-industry multi tropical fruit aseptic filling line (2015)

Production of aseptic single strenght/purée filled into 220L bags

Ecuador – South America Mini-industry multi tropical processing line (2015)

Production of aseptic single strenght filled into 220 L bags

Peru- South America Mini-industry multi tropical processing line (2016)

Production of purée and pulp into 4÷20L bags

Via Stradivari, 17

43 011 Busseto (Parma)

info@tropicalfood.net

www.tropicalfood.net