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Leveraging the Shingo Model

Constancy of Purpose

The Shingo Institute and the Shingo Prize

Shingo Prize and Institute - Brief History

1988- CreationoftheShingoPrize1989- FirstShingoPrizeawarded1993- FirstVersionoftheShingoModel™developed2000- BusinessWeekreferstotheShingoPrizeasthe“NobelPrizeforManufacturing”2005- FirstInternationalConferenceinMexico2008- BronzeandSilverMedallionCategoriesCreated2010- FirstInternationalShingoConference2015- FirstLatinAmericanandEuropeanSummit

§ Rexam-2016§ Goodyear-2011§ USSynthetic-2011§ JohnDeere-2010§ Gulfstream-2009

§ E-Z-Go-2009§ Steelcase-2006§ Wiremold -1999§ JohnsonControls-1998§ FordElectronics-1994

PastShingoPrizeWinners(EnterpriseswithExcellenceStatus):

OUR MISSION:“We conduct cutting edge research, provide relevant

education, perform insightful enterprise assessment, and recognize organizations committed to achieving

sustainable world-class results.”

OUR PURPOSE:“Based on timeless principles, we shape

cultures that drive operational excellence.”

Taylor Inspires Shingo

“Themajorityof…menbelievethatthefundamentalinterestsofemployeesandemployersarenecessarilyantagonistic.Scientificmanagement,onthecontrary,hasforitsveryfoundationthefirmconvictionthatthetrueinterestsofthetwoareoneandthesame;thatprosperityfortheemployercannotexistthroughalongtermofyearsunlessitisaccompaniedbyprosperityfortheemployee,andviceversa;

andthatitispossibletogivetheworkmanwhathemostwants—highwages—andtheemployerwhathewants—alowlaborcost—forhismanufactures.”

F.W.Taylor.1911.PrinciplesofScientificManagement.6.(emphasisadded)

Lean – The “Machine that Changed the World”?

The Analogy of the Umbrella

The Analogy of the Umbrella

OUR MISSION:“We conduct cutting edge research, provide relevant

education, perform insightful enterprise assessment, and recognize organizations committed to achieving

sustainable world-class results.”

OUR PURPOSE:“Based on timeless principles, we shape

cultures that drive operational excellence.”

Research

Purposes:• Toimprovetheprocessofimprovement• TodriveacademicresearchonLean

Activities:1) HiredDr.RickEdgemanasDirectorof

Researchin2015;2) ResearchtracksatShingoconferences;3) Specialissuesofacademicjournals;4) Toreinvigoratethe“LeanEducation

AcademicNetwork”(L.E.A.N.)

Lean Education Academic Network (L.E.A.N.)

Purposes:• ImprovetheteachingofLean• TodriveacademicresearchonLean

Activities:1) Databaseofpeopleinterestedinteachingand/ordoing

researchaboutLeanatuniversitiesaroundtheworld;2) Databaseofteachingmaterials,includingcasestudies,syllabi,

etc.;3) Launchedwebsitewww.teachinglean.org.

Education

83

126

2015 2016

#ofEvents

Year

#ofEducationalEvents

Education

1177

2018

2015 2016

#ofParticipan

ts

Year

#ofParticipantsinEducationPrograms

DISCOVER EXCELLENCE (prerequisite)Behaviors that lead to enterprise excellence

CULTURAL ENABLERSBehaviors that enable a culture of respect & humility

CONTINUOUS IMPROVMENTBehaviors that improve a continuous flow of value

ENTERPRISE ALIGNMENT/RESULTSBehaviors that align people, systems & strategy

The FIVE Workshops

BUILD EXCELLENCEDriving strategy to execution

Shingo Study Tours

Ireland– May15-19,2017USA– September18-22,2016Japan– December2-7,2017

Educational Events

http://shingo.org/education#attend

Licensed Affiliate Partners

Licensed Affiliate Partners

Licensed Affiliate Partners

http://shingo.org/affiliates

What are principles?ShingoMoment:“Kaizen”

“Improvement (kaizen) is more about using your brain than using your money.”

Shigeo Shingo[ [

Assessments

2015YE 2016YE 2017YTD

Applications: 5 14 9

SiteVisits: 8 5 2

ShingoPrizerecipients: 2 2 0

ShingoSilverMedallionrecipients: 1 2 0

ShingoBronzeMedallionrecipients: 3 0 0

SiteVisitsawarded 5

Pipeline: n/a 6 11

The Shingo Prize – Who Challenges?

TheShingoPrize– TheProcess

Available at shingo.org/challengefortheprize

The Shingo Prize – The Benefits

• TWO reports:• To leadership while on site• A detailed written report

• Know where you are• Concrete report on things

you can do – Use the report as a roadmap to get better

• Celebrate – Use the Prize to motivate your team as a goal to achieve

Organizations that challenge for the Shingo Prize™ report benefits from going through the process.

Results

• Fewer accidents• Fewer defects• Improved yields• Fewer customer complaints• Improvements in product quality• Decreased staff turnover• Decreased costs• Improved productivity• Improved process efficiencies• Improved on-time deliveries• And so on…

The Shingo Prize™

Shingo Summits

• Latin America – July 31 – August 4, 2017 – Santiago, Chile

• Manufacturing – August 22-23, 2017 – Minneapolis, Minnesota

• Operational Excellence (Partners in Business) –September 18-19, 2017 – Lehi, Utah

• Europe – October 16-20, 2017 – Brussels, Belgium

Shingo Conference – What’s New?

What’s New? – Tracks!• Research• Master• Principles• Systems• Executive

The Shingo Model

What are principles?TheShingoModel&GuidingPrinciples

What are principles?ShingoMoment:Howdogetbuy-in?

OUR MISSION:“We conduct cutting edge research, provide relevant

education, perform insightful enterprise assessment, and recognize organizations committed to achieving

sustainable world-class results.”

OUR PURPOSE:“Based on timeless principles, we shape

cultures that drive operational excellence.”