lat project document change notice (dcn) sheet 1 of … · form # lat-fs-0012-03 dcn no....
Post on 30-Aug-2019
17 Views
Preview:
TRANSCRIPT
FORM # LAT-FS-0012-03
DCN No.
LAT-XR-04681-01
LAT PROJECT DOCUMENT CHANGE NOTICE (DCN) SHEET 1 OF 1
ORIGINATOR: Dave Nelson PHONE: 650-926-4652 DATE: 10/29/04
CHANGE TITLE: DCN for TPS Validation Test Procedure ORG.:
DOCUMENT NUMBER TITLE NEW REV.
LAT-TD-04080 Tower Power Supply (TPS) Validation Test Procedure 01
CHANGE DESCRIPTION (FROM/TO): Initial release
REASON FOR CHANGE:
ACTION TAKEN: Change(s) included in new release DCN attached to document(s), changes to be included in next revision Other (specify):
DISPOSITION OF HARDWARE (IDENTIFY SERIAL NUMBERS): DCN DISTRIBUTION:
No hardware affected (record change only)
List S/Ns which comply already:
List S/Ns to be reworked or scrapped:
List S/Ns to be built with this change:
List S/Ns to be retested per this change:
SAFETY, COST, SCHEDULE, REQUIREMENTS IMPACT? YES NO If yes, CCB approval is required. Enter change request number:
APPROVALS DATE OTHER APPROVALS (specify): DATE
ORIGINATOR: D. Nelson (signature on file) 10/28/04
ORG. MANAGER: G. Haller (signature on file) 10/28/04
PSA- Darren Marsh (signature on file) 10/29/04
Manufacturing- Jerry Clinton (signature on file) 10/29/04
DCC RELEASE: Natalie Cramar (signature on file) 10/29/04 Doc. Control Level: Subsystem LAT IPO GLAST Project
DCN No: LAT-XR-04681-01
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision.
Document # Date effective
LAT-TD-04080-01 10/28/2004
Author(s) Supersedes
Dave Nelson
Subsystem/Office
Electronics & DAQ Subsystem Document Title
Safe Process for TPS EGSE Validation
Safe Process for TEM EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision.
CHANGE HISTORY LOG
Revision Effective Date Description of Changes
01 10/28/04 Initial Revision
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 3
Table of Contents -TOC
1. SCOPE .......................................................................................................................................... 5
2. DEFINITIONS AND ACRONYMS ............................................................................................ 6
2.1 Definitions............................................................................................................................. 6
2.2 Acronyms.............................................................................................................................. 7
3. REFERENCES ............................................................................................................................. 8
3.1 Applicable Documents.......................................................................................................... 8
4. REQUIREMENTS........................................................................................................................ 9
4.1 General.................................................................................................................................. 9
4.2 Test Personnel and Descriptions........................................................................................... 9
4.3 Test Readiness Review (TRR) and Post Test Review (PTR) ............................................... 9
4.4 Environmental Conditions .................................................................................................. 10
4.5 Contamination Control........................................................................................................ 10
4.6 Handling and Transportation .............................................................................................. 11
4.7 ESD..................................................................................................................................... 11
4.8 Mate/Demate Connectors.................................................................................................... 11
4.9 Test Equipment ................................................................................................................... 11
4.10 Test Data and Review ......................................................................................................... 12
4.11 Flight Hardware Log Book ................................................................................................. 12
4.12 Nonconforming Test Data, Equipment and Software......................................................... 12
4.13 Redlining and Blacklining Documents ............................................................................... 12
4.14 Quality Assurance............................................................................................................... 13
4.14.1 Product Assurance Requirements ............................................................................... 13
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 4
4.15 Warnings, Cautions, and Notes........................................................................................... 14
4.16 Safety .................................................................................................................................. 14
5. PROCEDURE............................................................................................................................. 15
5.1 Test Procedure Instructions/Information ............................................................................ 15
5.1.1 Test Prerequisites ........................................................................................................ 15
5.1.2 Test Sequence ............................................................................................................. 15
5.1.3 Test Equipment ........................................................................................................... 16
5.1.4 Participant List ............................................................................................................ 18
5.2 Pre-Operation Verifications ................................................................................................ 19
5.3 Automated Non Powered Validation .................................................................................. 28
5.3.1 TPS Tester Board Interface Connection, J1................................................................ 28
5.3.2 TPS Test Board Interface Connection, J2................................................................... 32
5.4 Automated Powered Validation.......................................................................................... 36
5.4.1 TPS Tester Board Interface Connection, J1................................................................ 36
5.4.2 TPS Tester Board Interface Connection, J2................................................................ 41
5.5 Functional Test.................................................................................................................... 46
Appendix A (Data Sheets and Covers) ............................................................................................... 47
Appendix B (Automated Full Test Referenced Section) .................................................................... 60
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 5
1. SCOPE
The purpose of this document is to provide directions to perform a validation which verifies that the
EGSE is safe to mate to the applicable flight equipment.
Note: This document shall be considered subordinate to any AIDS that is used in conjunction
with this testing process.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 6
2. DEFINITIONS AND ACRONYMS
The following terms, abbreviations, and acronyms are used in this document:
2.1 Definitions
A, An Analog
A Analysis
cm centimeter
D, Dg Digital
DR Data Rate
Eff Efficiency
F Functional
Hz Hertz, unit of frequency
kHz kilohertz, 103 Hz
MHz Megahertz, 106 Hz
msec millisecond, 10-3 Second
mV millivolt, 10-3 Volt
P Performance
p-p peak-to-peak
P/F Pass/Fail
s, sec seconds
Ti Time
µ 10-6
V Volt
W Watt
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 7
2.2 Acronyms
AIDS Assembly Instruction Data Sheets
AFEE Analog Front End Electronics
BOB Break Out Box
BOC Break Out Cable
CAL Calorimeter
CSAM Computer Scanning Acoustic Microscopy (computer sweeps the EUT with a tone to
detect any voids in the ASIC)
DMM Digital Multimeter
EGSE Electrical Ground Support Equipment
EICIT Electrical Interface Continuity and Isolation Test (cold checks)
ETech Electrical Technician
EUT Equipment Under Test
GASU Global trigger Anti-collision Spacecraft Unit
GLAST Gamma Ray Large Area Space Telescope
HAST Highly Accelerated Stress Test
LAT Large Area Telescope
MGSE Mechanical Ground Support Equipment
MTech Mechanical Technician
PTR Post Test Review
STM Safe To Mate
SVT Stray Voltage Test (hot checks)
T&DF Trigger and Data Flow
TC Test Conductor
TD Test Director
TEM Tower Electronics Module
TKR Tracker
TPS Tower Power Supply
TRR Test Readiness Review
QAE Quality Assurance Engineer
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 8
3. REFERENCES
The list below provides documents that are to be used as references for this procedure:
3.1 Applicable Documents
Document Number Description
SPECIFICATIONS
LAT-TD-00778 LAT Environmental Specification
PROCEDURES
LAT-TD-01652 TPS Performance Test.
PLANS
LAT-MD-00039 Performance Assurance Implementation Plan
LAT-MD-00078 GLAST LAT System Safety Program Plan
LAT-MD-00228 CAL, TKR, and T& DF Contamination Control Plan
LAT-MD-00404 LAT Contamination Control Plan
LAT-MD-00408 LAT Program Instrument Performance Verification Plan
LAT-MD-01376 GLAST LAT Integration and Test Subsystem Test Plan
LAT-TD-00296 Trigger and Dataflow Test Plan
LAT-MD-02730 LAT Performance and Operations Test Plan
DRAWINGS
OTHER
LAT-MD-00091 GLAST Quality Manual
LAT-MD-00471 Control of Nonconforming Product
LAT-MD-00472 Corrective and Preventative Action
LAT-MD-00473 Handling, Storage, Packing, Preservation and Delivery
LAT-MD-03474 Redline/Blackline Engineering Documents
LAT-PS-04459 Mate and De-mate Workmanship Standards
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 9
4. REQUIREMENTS
This section lists the requirements that shall be utilized during design, development, manufacture,
assembly, testing and storage.
4.1 General
The Performance Assurance Implementation Plan, LAT-MD-00039 shall be utilized to verify that
the products produced by the GLAST LAT project intended for design qualification, flight and
critical ground support equipment usage meet the required levels of quality and functionality for
their intended purposes.
This document shall follow the LAT Program Instrument Performance Verification Plan LAT-MD-
00408 which details the LAT and its subsystem verification test flow.
The LAT T & DF Test Plan, LAT-TD-00296 shall be utilized to address the overall requirements at
engineering model, qualification and production level phases. This document defines the time period
from post circuit board fabrication until electronic box delivery to LAT Integration and Test.
Testing within this document shall conform to the requirements stated in LAT Performance and
Operations Test Plan LAT-MD-02730 for all testing that relates to LAT I & T.
4.2 Test Personnel and Descriptions
Test personnel are described in GLAST LAT Integration and Test Subsystem Test Plan, LAT-MD-
01376. The test team members are defined with the following responsibilities:
4.3 Test Readiness Review (TRR) and Post Test Review (PTR)
The TRR and PTR are organizational meetings that shall be held at the appropriate times to inform
all parties about the testing that is to be accomplished and has been completed. The TRR and PTR
meetings are defined in the GLAST LAT Integration and Test Subsystem Test Plan, LAT-MD-
01376.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 10
4.4 Environmental Conditions
Testing performed in accordance with this document shall conform to standard environmental test
conditions unless specific test requirements within this document exist. Standard Environmental test
conditions are as follows:
• Dynamic Mechanical Conditions: No load, at rest
• Temperature: 18.3 to 25.7°C
• Atmospheric Pressure: Uncontrolled local conditions
• Humidity: 30% to 50% RH for testing when the Calorimeter or Engineering Model (EM)
Calorimeters are present. For all other testing 30% to 60% RH is required.
This document shall follow the LAT Environmental Specification, LAT-SS-00778 for all testing
where non standard environments are required. The Environmental Specification defines the
thermal, vibration and on-orbit exposure design and test environments for the LAT instrument and
its subsystems.
4.5 Contamination Control
The Contamination Control Plan defines the overall contamination control requirements necessary to
establish hardware cleanliness for the GLAST LAT program. When work is performed at SLAC
follow LAT-MD-01386. When work is performed elsewhere follow LAT-MD-00404.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 11
4.6 Handling and Transportation
This document shall follow the requirements found in the Handling, Storage, Package, Preservation
and Delivery document, LAT-MD-00473. This document establishes handling, storage, packaging
and transportation practices adequate to maintain the safety, reliability and quality of SLAC LAT
flight hardware items and achieve their damage free delivery to the place and time of ultimate use.
4.7 ESD
The CAL, TKR, T & DF Contamination Control Plan and the LAT Contamination Control Plan
define the ESD requirements for the GLAST LAT program. When work is performed at SLAC
follow LAT-MD-01386. When work is performed elsewhere follow LAT-MD-00404.
4.8 Mate/Demate Connectors
This document shall follow the requirements found in the Mate and Demate Workmanship Standard
LAT-PS-04459. The mate/demate process shall be followed for each and every connector mate. This
consists of a visual inspection of the interface, cleaning if required, and proper mating techniques.
4.9 Test Equipment
This document shall follow the requirements found in the LAT Program Instrument Performance
Verification Plan, LAT-MD-00408, which defines calibration, accuracy, substitutions, etc. for the
test equipment.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 12
4.10 Test Data and Review
This document shall follow the requirements found in the LAT Program Instrument Performance
Verification Plan, LAT-MD-00408, which defines the test data sheets and details the personnel that
reviews test data. Test data shall be recorded on the data sheets that are found in Appendix A of this
document. The data sheets and any supporting data shall use a cover sheet that is found in Appendix
A of this document.
4.11 Flight Hardware Log Book
The LAT Program Instrument Performance Verification Plan, LAT-MD-00408 requires that a log of
hardware installation, software installation, power ON and mates/demates to flight connectors shall
be kept for each flight unit. The log book is part of the package that is deliverable to the customer.
4.12 Nonconforming Test Data, Equipment and Software
This document shall follow the requirements found in the Control of Nonconforming Product, LAT-
MD-00471. This document establishes methods to identify and control nonconforming product
developed by the LAT project team.
4.13 Redlining and Blacklining Documents
The users of this document shall follow the requirements found in the Redline/Blackline Engineering
Documents, LAT-MD-03474.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 13
4.14 Quality Assurance
This document shall follow the requirements found in the Corrective and Preventative Action
document, LAT-MD-00472 and the GLAST Quality Manual, LAT-MD-00091 and LAT Program
Instrument Performance Verification Plan, LAT-MD-00408.
The Corrective and Preventative Action document establishes the method to be used to initiate,
implement, evaluate and record corrective and preventive actions. The GLAST Quality Manual
defines the methods implemented by the GLAST LAT project to ensure consistent quality of all
processes for procurement, design, development and production of flight hardware, flight software,
calibration and all associated ground support equipment interfacing with flight hardware and
software. The LAT Program Instrument Performance Verification Plan defines test configuration,
data sheets and review of test results.
4.14.1 Product Assurance Requirements
The QAE shall witness the initial test setup and validation operations. In the event of a failure a Non
Conformance Report (NCR) shall be written. The root cause and corrective action shall be identified
and there shall be QAE approval before the operation is continued. Any deviation from this
document requires approval from the QAE as well as the TC.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 14
4.15 Warnings, Cautions, and Notes
The following SAFETY ALERTS are intended to create awareness of the potential safety hazards
and the steps that must be taken to avoid accidents. These same alerts are used throughout this
document to identify specific hazards that may endanger personnel and/or equipment.
Identification of every conceivable hazardous situation is impossible. Therefore, all personnel have
the responsibility to diligently exercise safe practices whenever exposed to this equipment.
WARNING: Indicates a potential hazardous situation which, if not avoided, could result in
death or injury.
CAUTION: Indicates a potential hazardous situation which, if not avoided, could result in damage
to equipment.
Note: Indicates a notification of information that is important, but not hazard related.
4.16 Safety
This document shall follow the requirements found in the GLAST LAT System Safety Program
Plan, LAT-MD-00078. This document defines all phases of the LAT program including: design,
development, fabrication, handling, transportation, storage, test, assembly and operation.
WARNING: When high voltages are present extreme care should be exercised.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 15
5. PROCEDURE
This document provides a procedure for automated validation of EGSE that is used to test the TPS
units.
5.1 Test Procedure Instructions/Information
This section provides the general instructions and information that is used and required to perform
this procedure, including: test parameters, sequence, equipment and test participants.
5.1.1 Test Prerequisites
This section describes processes and procedures that must be completed prior to performing the tests
in this document.
5.1.2 Test Sequence
This section describes the requirements of the event sequence for performing this procedure. Tests
will be performed in the order listed in this document unless otherwise specified. It is permissible
for Assembly Instruction Data Sheets (AIDS) to be used to change the order of tests or select a
single test paragraph to be performed. In that case, the data sheet for the test performed will be
included in the end item data package linked to the AIDS step that required it. Test sequencing can
also be changed in a TRR and black lined into the test procedure.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 16
5.1.3 Test Equipment
The test equipment listed below is necessary for the tests described in this procedure.
5.1.3.1 EGSE
Record the test equipment, cables, connector savers and software:
1) Record the information for all equipment on the data sheet. See the list below for descriptions
of the information to be recorded.
• Description and Manufacturer
• Model/LAT number (Data Logger and cards, etc)
• Serial/Revision number (for equipment, files and software)
• Calibration due date (enter NA for non calibrated equipment)
• Validation completion date for all EGSE
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 17
The list below indicates the equipment that is known to be used to perform this procedure:
Test Equipment Description, Manufacturer Model/LAT Number Digital Voltmeter, Fluke 87 III
Power Supply (min. 26.0V to 40.0V capability), BK Precision 1697
TPS Tester Board LAT-DS-02938
VME crate Dawn VME Products, 11-1011777-2119 VME64x (series 767)
VME, TST-STP Trans card, SLAC LAT-DS-00999
VME SBC MVME2304 card, Motorola MVME2304-0123
VME SBC VMESC5 card, Dawn VME Products VMESC5
VME LCB Mezzanine card, SLAC LAT-TD-00860
PC, Dell
LCB Transition board cable, SLAC LAT-DS-03247
28 Volt supply cable, SLAC LAT-DS-03246
VME to test board cable (3 required), SLAC LAT-DS-03245
190 ohm resistor > 1 watt
GPIB- USB, Agilent 82357A
Ground jumper, Banana Pomona B-12-0
TPS Tester Board Cable, SLAC LAT-DS-03244
Data logger Y cable, TPS, SLAC LAT-DS-04616
Data logger cable (2), SLAC LAT-DS-04612
Data logger cable , SLAC LAT-DS-04614
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 18
5.1.4 Participant List
This section provides a data sheet to record test participants.
1) Record all test participants.
Test Equipment Description, Manufacturer Model/LAT Number Data Logger, Agilent 34970A
Gender changer 78 pin, L-com DGBH78F
Gender changer 26 pin, L-com DGBH26M
Shorting Plug (2)
RS-232 Cable LAT-DS-04380
CAT5 Ethernet cable, TRD855PL-50 (LAN Network Option)
CAT Crossover cable (Local PC Network Option)
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 19
5.2 Pre-Operation Verifications
This section details the pre-operation verification checks before testing the TPS Tester Board.
To perform the pre-operation verification checks:
CAUTION: Follow ESD processes during this checkout.
Note: Prior to the connection of any hardware to other electronics, it shall be verified that all
power supplies, signal generators, VME racks, and any other test and measurement
equipment shall be connected to the same AC ground. The simplest way to do this is
to connect all AC-powered equipment to the same power strip. In cases where this is
not practical (e.g. possibly a thermal-vacuum test), greater care must be taken to
ensure there are no floating grounds since this would represent a hazard to the
electronics.
Note: Leave all connector savers in place until the actual flight mate is to be made. The AIDS
provides authorization to install and remove connector savers.
Note: All flight mates and demates must be completed and entered into the mate demate log
before measurements are made or testing can start.
1) Notify QAE that testing is expected to start, so the QAE can arrange to be present for the
setup and start of testing. Record per the data sheet.
2) Verify that the Test Readiness Review has concluded and all parties have signed the cover
sheet. Record per the data sheet.
3) Record the serial numbers per the data sheet.
4) Verify the power to the LAT, or the EGSE is off. Record in the data sheet.
5) Set the DMM to the auto-ranging setting. Record in the data sheet.
6) Measure DMM lead resistance by connecting the two leads together. Record in the data sheet.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 20
5.2.1.1 Data Logger Continuity Test
2) Setup and connect the test equipment and cables per the Figure below (with the shorting
plugs, for continuity check).
Note: For a more complete detail operation of the data logger software refer to Appendix B.
3) Measure the resistance between the test equipment chassis and technical ground. Record in
the data sheet.
4) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the
"Welcome to Agilent BenchLink Data Logger" window appears.
5) Select “Open an existing setup” and select the "continuity.xx" xx is the revision of the file
(use the most current revision number available).
6) Click on the "OK" button and the "Open" window appears.
Note: The actual window is populated with all the files that are used for your setup.
7) Click on the "Open" button and the "Setup..." window appears.
Note: The actual window is populated with all the channels, limits and selections.
8) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in
the "Setup..." window appears.
Note: The actual window is populated with all the channels and names.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 21
9) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.
10) Click on the “Start" button.
Note: Downloading channel configurations takes about 5 minute the first time the program runs.
11) When the test is done the "Save Scan Data" window appears.
12) Click on the "OK" button and the "Data Browser" window appears.
13) Close the "Data Browser" window by clicking on the “X” in the upper right corner.
14) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are
Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.
15) At the File menu select “Export Data...” and the “Export Data” window appears.
16) Verify that “Save to Disk” is selected.
17) Change the default file name to "" continuity_xxx" xxx", xxx is the TPS S/N.
18) Verify that “Measurement Data” is selected in the “Data to export:” area.
19) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
Click on the “Change Output Options...” button and a “Data Export Options” window appears.
20) Select “rows” in the “Channels in:” area.
21) Verify that "Time stamp" is deselected in the "Optional data fields:" area.
22) Verify that "Seconds" is deselected in the "Optional data fields:" area.
23) Verify that "Alarm flag" is selected in the "Optional data fields:" area.
24) Verify that "Units" is selected in the "Optional data fields:" area.
25) Click the “OK” button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 22
26) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
27) Click on the “OK” button.
28) Go to the directory where the CSV file was saved.
29) Verify that the export was successful. To do this open the file and verify that the Alarm
column is all zeros.
Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as
1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was
exceeded).
30) With the CSV file open in Excel, open the "File" menu select "Page Setup..."
31) Click on the "Header/Footer" tab.
32) Click on the "Custom Header." button.
33) In the "Left section:" click on the (file) button.
34) In the "Center section:" click on the (date and time) buttons.
35) Click on the OK button.
36) Click on the "Custom Footer.." button.
37) In the "Center section:" click on the (pages) button.
38) Click on the OK button.
39) Click on the OK button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 23
40) Print out the file and attach it to the data package.
41) At the File menu, select “Export Data...” and the “Export Data” window appears.
42) Verify that “Save to Disk” is selected.
43) Change the file name to reflect the specific test that you are running.
44) Select “Setup Information” in the “Data to export:” area.
45) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
46) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
47) Click on the “OK” button.
48) Go to the directory where the CSV file was saved and open the file, print if needed.
49) The setup file contains the limits that are tested for the selected test.
50) Demate the shorting plugs from the Data Logger setup.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 24
5.2.1.2 Data Logger Isolation Test
1) Setup and connect the test equipment and cables per the Figure below (with no shorting plugs,
for isolation check).
2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the
"Welcome to Agilent BenchLink Data Logger" window appears.
3) Select “Open an existing setup” and select the "isolation.xx" xx is the revision of the file (use
the most current revision number available).
4) Click on the "OK" button and the "Open" window appears.
Note: The actual window is populated with all the files that are used for your setup.
5) Click on the "Open" button and the "Setup..." window appears.
Note: The actual window is populated with all the channels, limits and selections.
6) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in
the "Setup..." window appears.
Note: The actual window is populated with all the channels and names.
7) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.
8) Click on the “Start" button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 25
Note: Downloading channel configurations takes about one minute the first time the program
runs.
9) When the test is done the "Save Scan Data" window appears.
10) Click on the "OK" button and the "Data Browser" window appears.
11) Close the "Data Browser" window by clicking on the “X” in the upper right corner.
12) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are
Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.
13) At the File menu select “Export Data...” and the “Export Data” window appears.
14) Verify that “Save to Disk” is selected.
15) Change the default file name to ""isolation_xxx", xxx is the TPS S/N.
16) Verify that “Measurement Data” is selected in the “Data to export:” area.
17) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
18) Click on the “Change Output Options...” button and a “Data Export Options” window
appears.
19) Select “rows” in the “Channels in:” area.
20) Verify that "Time stamp" is deselected in the "Optional data fields:" area.
21) Verify that "Seconds" is deselected in the "Optional data fields:" area.
22) Verify that "Alarm flag" is selected in the "Optional data fields:" area.
23) Verify that "Units" is selected in the "Optional data fields:" area.
24) Click the “OK” button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 26
25) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
26) Click on the “OK” button.
27) Go to the directory where the CSV file was saved.
28) Verify that the export was successful. To do this open the file and verify that the Alarm
column is all zeros.
Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as
1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was
exceeded).
29) With the CSV file open in Excel, open the "File" menu select "Page Setup....".
30) Click on the "Header/Footer" tab.
31) Click on the "Custom Header." button.
32) In the "Left section:" click on the (file) button.
33) In the "Center section:" click on the (date and time) buttons.
34) Click on the OK button.
35) Click on the "Custom Footer.." button.
36) In the "Center section:" click on the (pages) button.
37) Click on the OK button.
38) Click on the OK button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 27
39) Print out the file and attach it to the data package.
40) At the File menu, select “Export Data...” and the “Export Data” window appears.
41) Verify that “Save to Disk” is selected.
42) Change the file name to reflect the specific test that you are running.
43) Select “Setup Information” in the “Data to export:” area.
44) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
45) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
46) Click on the “OK” button.
47) Go to the directory where the CSV file was saved and open the file, print if needed.
Note: The setup file contains the limits that are tested for the selected test.
48) Record the completion of the Data Logger checks in the data sheet and verify the data is
attached to the data package.
49) Measure the resistance between the TPS Tester Board chassis and technical ground. Record
in the data sheet.
50) Verify that the test equipment and participant lists have been completed.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 28
5.3 Automated Non Powered Validation
This section provides the automated validation methods when there is no power applied to the TPS
EGSE.
5.3.1 TPS Tester Board Interface Connection, J1
There is one TPS Tester Board interface connector (J1) that is checked in this section. The Figure
below indicates the test configuration that is used for this connector. Use gender changes where
necessary.
TPSTESTERBOARD
PCGPIB-USB
J1LAT-DS-04616J1
J200
J100
Agilent 34970A
J100
40 CH CardJ200
LAT-DS-04612
LAT-DS-04612J1
J140 CH Card
LAT-DS-03244
Figure 1. TPS Tester Board J1 Interface Test Configuration
1) Setup and connect the test equipment to the EUT by connecting the cables and connector
savers in sequence as provided in the data sheet. Record in the data sheet.
Note: All mate logs shall be completed prior to taking measurements.
2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the
"Welcome to Agilent BenchLink Data Logger" window appears.
3) Select “Open an existing setup” and select the "TPS_TB_78_Pin_ohm.xx" xx is the revision
of the file (use the most current revision number available).
4) Click on the "OK" button and the "Open" window appears.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 29
Note: The actual window is populated with all the files that are used for your setup.
5) Click on the "Open" button and the "Setup..." window appears.
Note: The actual window is populated with all the channels, limits and selections.
6) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in
the "Setup..." window appears.
Note: The actual window is populated with all the channels and names.
7) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.
8) Click on the “Start" button.
Note: Downloading channel configurations takes about 5 minute the first time the program runs.
9) When the test is done the "Save Scan Data" window appears.
10) Click on the "OK" button and the "Data Browser" window appears.
11) Close the "Data Browser" window by clicking on the “X” in the upper right corner.
12) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are
Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.
13) At the File menu select “Export Data...” and the “Export Data” window appears.
14) Verify that “Save to Disk” is selected.
15) Change the default file name to ""TPS_TB_78_Pin.xxx", xxx is the TPS S/N.
16) Verify that “Measurement Data” is selected in the “Data to export:” area.
17) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
18) Click on the “Change Output Options...” button and a “Data Export Options” window appears.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 30
19) Select “rows” in the “Channels in:” area.
20) Verify that "Time stamp" is deselected in the "Optional data fields:" area.
21) Verify that "Seconds" is deselected in the "Optional data fields:" area.
22) Verify that "Alarm flag" is selected in the "Optional data fields:" area.
23) Verify that "Units" is selected in the "Optional data fields:" area.
24) Click the “OK” button.
25) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
26) Click on the “OK” button.
27) Go to the directory where the CSV file was saved.
28) Verify that the export was successful. To do this open the file and verify that the Alarm
column is all zeros. Record per the data sheet.
Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as
1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was
exceeded).
29) With the CSV file open in Excel, open the "File" menu select "Page Setup..."
30) Click on the "Header/Footer" tab.
31) Click on the "Custom Header." button.
32) In the "Left section:" click on the (file) button.
33) In the "Center section:" click on the (date and time) buttons.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 31
34) Click on the OK button.
35) Click on the "Custom Footer.." button.
36) In the "Center section:" click on the (pages) button.
37) Click on the OK button.
38) Click on the OK button.
39) Print out the file and attach it to the data package.
40) At the File menu, select “Export Data...” and the “Export Data” window appears.
41) Verify that “Save to Disk” is selected.
42) Change the file name to reflect the specific test that you are running.
43) Select “Setup Information” in the “Data to export:” area.
44) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
45) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
46) Click on the “OK” button.
47) Go to the directory where the CSV file was saved and open the file, print if needed.
Note: The setup file contains the limits that are tested for the selected test.
48) Record the completion of the checks in the data sheet and verify the data is attached to the
data to the data package.
49) Demate the test setup.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 32
5.3.2 TPS Test Board Interface Connection, J2
There is one TPS Tester Board interface connector (J2) that is checked in this section. The Figure
below indicates the test configuration that is used for these interface connectors. Use gender changes
where necessary.
J2
TPSTESTERBO AR D
PC G PIB-U SB
LAT-D S-04614
J1
Agilent 34970A
J10040 C H C ardLAT-D S-04612
J2 J1
Figure 2. TPS Tester Board J2 Interface Test Configuration
1) Setup and connect the test equipment to the EUT by connecting the cables and connector
savers in sequence as provided in the data sheet. Record in the data sheet.
Note: All mate logs shall be completed prior to taking measurements.
2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the
"Welcome to Agilent BenchLink Data Logger" window appears.
3) Select “Open an existing setup” and select the "TPS_TB_26_Pin_ohm.xx" xx is the revision
of the file (use the most current revision number available).
4) Click on the "OK" button and the "Open" window appears.
Note: The actual window is populated with all the files that are used for your setup.
5) Click on the "Open" button and the "Setup..." window appears.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 33
Note: The actual window is populated with all the channels, limits and selections.
6) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in
the "Setup..." window appears.
Note: The actual window is populated with all the channels and names.
7) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.
8) Click on the “Start" button.
Note: Downloading channel configurations takes about 5 minute the first time the program runs.
9) When the test is done the "Save Scan Data" window appears.
10) Click on the "OK" button and the "Data Browser" window appears.
11) Close the "Data Browser" window by clicking on the “X” in the upper right corner.
12) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are
Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.
13) At the File menu select “Export Data...” and the “Export Data” window appears.
14) Verify that “Save to Disk” is selected.
15) Change the default file name to ""TPS_TB_26_Pin.xxx", xxx is the TPS S/N.
16) Verify that “Measurement Data” is selected in the “Data to export:” area.
17) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
18) Click on the “Change Output Options...” button and a “Data Export Options” window
appears.
19) Select “rows” in the “Channels in:” area.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 34
20) Verify that "Time stamp" is deselected in the "Optional data fields:" area.
21) Verify that "Seconds" is deselected in the "Optional data fields:" area.
22) Verify that "Alarm flag" is selected in the "Optional data fields:" area.
23) Verify that "Units" is selected in the "Optional data fields:" area.
24) Click the “OK” button.
25) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
26) Click on the “OK” button.
27) Go to the directory where the CSV file was saved.
28) Verify that the export was successful. To do this open the file and verify that the Alarm
column is all zeros.
Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as
1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was
exceeded).
29) With the CSV file open in Excel, open the "File" menu select "Page Setup..."
30) Click on the "Header/Footer" tab.
31) Click on the "Custom Header." button.
32) In the "Left section:" click on the (file) button.
33) In the "Center section:" click on the (date and time) buttons.
34) Click on the OK button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 35
35) Click on the "Custom Footer.." button.
36) In the "Center section:" click on the (pages) button.
37) Click on the OK button.
38) Click on the OK button.
39) Print out the file and attach it to the data package.
40) At the File menu, select “Export Data...” and the “Export Data” window appears.
41) Verify that “Save to Disk” is selected.
42) Change the file name to reflect the specific test that you are running.
43) Select “Setup Information” in the “Data to export:” area.
44) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
45) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
46) Click on the “OK” button.
47) Go to the directory where the CSV file was saved and open the file, print if needed.
Note: The setup file contains the limits that are tested for the selected test.
48) Record the completion of the test in the data sheet and verify the data is attached to the data
to the data package.
49) Demate the test setup.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 36
5.4 Automated Powered Validation
This section provides the automated validation methods for when there is power applied to the TPS
EGSE. Use gender changes where necessary.
5.4.1 TPS Tester Board Interface Connection, J1
There is one TPS Tester Board interface connector (J1) that is checked in this section. The Figure
below indicates the test configuration that is used for this connector.
T P ST E S T E RB O A R D
P C G P IB - U S B
J 1
J 6
P 1
L A T - D S - 0 4 6 1 6J 1
J 2 0 0
J 1 0 0
A g i le n t 3 4 9 7 0 A
J 1 0 0
4 0 C H C a r dJ 2 0 0
L A T - D S - 0 4 6 1 2
L A T - D S - 0 4 6 1 2J 1
J 14 0 C H C a r d
B K P o w e r S u p p ly
1 6 9 7
1 9 0 o h m sJ 1J 2
R e d ( + )
G r e e n
B la c k ( - )
Figure 3. TPS Tester Board JP 1 Interface Test Configuration
1) Setup and connect the test equipment to the TPS Tester Board by connecting the cables.
Record in the data sheet.
Note: DO NOT connect the P1 side of cable LAT-DS-03246 to connector saver J6 of the TPS
Test Board.
Note: All mate logs shall be completed prior to taking measurements.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 37
J P 1
M A N U A L
A U T O
T P S T E S T E R B O A R D J P L a y o u t
ππππ
ππ
πππ
πππ
πππ
πππ
πππ
πππ
Figure 4. TPS Tester Board J1 Jumper Setting
2) Move JP 1 jumper position from AUTO to MANUAL on the Tester Board. Refer to the
Figure above.
3) Turn on the external power supply.
4) Set external power supply to Channel 1.
5) Verify the output of the external power supply. Record per the data sheet.
6) Turn off the external power supply.
7) Connect P1 side of cable LAT-DS-03246 to J6 of the TPS Tester Board
8) Turn on the external power supply.
9) Verify the output of the external power supply. Record per the data sheet.
10) Select “Open an existing setup” and select the "TPS_TB_78_Pin volt.xx" xx is the revision
of the file (use the most current revision number available).
11) Click on the "OK" button and the "Open" window appears.
Note: The actual window is populated with all the files that are used for your setup.
12) Click on the "Open" button and the "Setup..." window appears.
Note: The actual window is populated with all the channels, limits and selections.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 38
13) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in
the "Setup..." window appears.
Note: The actual window is populated with all the channels and names.
14) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.
15) Click on the “Start" button.
Note: Downloading channel configurations takes about 5 minute the first time the program runs.
16) When the test is done the "Save Scan Data" window appears.
17) Click on the "OK" button and the "Data Browser" window appears.
18) Close the "Data Browser" window by clicking on the “X” in the upper right corner.
19) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are
Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.
20) At the File menu select “Export Data...” and the “Export Data” window appears.
21) Verify that “Save to Disk” is selected.
22) Change the default file name to ""TPS_TB_78_Pin volt.xxx", xxx is the TPS S/N.
23) Verify that “Measurement Data” is selected in the “Data to export:” area.
24) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
25) Click on the “Change Output Options...” button and a “Data Export Options” window
appears.
26) Select “rows” in the “Channels in:” area.
27) Verify that "Time stamp" is deselected in the "Optional data fields:" area.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 39
28) Verify that "Seconds" is deselected in the "Optional data fields:" area.
29) Verify that "Alarm flag" is selected in the "Optional data fields:" area.
30) Verify that "Units" is selected in the "Optional data fields:" area.
31) Click the “OK” button.
32) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
33) Click on the “OK” button.
34) Go to the directory where the CSV file was saved.
35) Verify that the export was successful. To do this open the file and verify that the Alarm
column is all zeros.
Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as
1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was
exceeded).
36) With the CSV file open in Excel, open the "File" menu select "Page Setup..."
37) Click on the "Header/Footer" tab.
38) Click on the "Custom Header." button.
39) In the "Left section:" click on the (file) button.
40) In the "Center section:" click on the (date and time) buttons.
41) Click on the OK button.
42) Click on the "Custom Footer.." button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 40
43) In the "Center section:" click on the (pages) button.
44) Click on the OK button.
45) Click on the OK button.
46) Print out the file and attach it to the data package.
47) At the File menu, select “Export Data...” and the “Export Data” window appears.
48) Verify that “Save to Disk” is selected.
49) Change the file name to reflect the specific test that you are running.
50) Select “Setup Information” in the “Data to export:” area.
51) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
52) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
53) Click on the “OK” button.
54) Go to the directory where the CSV file was saved and open the file, print if needed.
Note: The setup file contains the limits that are tested for the selected test.
55) Turn off external power supply.
56) Move JP 1 jumper position from MANUAL to AUTO on the Tester Board.
57) Record the completion of the Data Logger checks in the data sheet and verify the data is
attached to the data to the data package.
58) Demate the test setup.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 41
5.4.2 TPS Tester Board Interface Connection, J2
There is one TPS Tester Board interface connector (J2) that is checked in this section. The Figure
below indicates the test configuration that is used for this connector. Use gender changes where
necessary.
J2
TPSTESTERBOARD
PC
LAT-DS-04614
J1
J6
P1
Agilent 34970A
J10040 CH Card
BK Power Supply
1697
190 ohmsJ1J2Red(+)Black (-)
Green
LAT-DS-04612
J1J2
LAT-DS-03246
GPIB-USB
Figure 5. TPS Tester Board J2 Interface Test Configuration
1) Setup and connect the test equipment to the TPS Tester Board by connecting the cables.
Record in the data sheet.
Note: DO NOT connect the P1 side of cable LAT-DS-03246 to connector saver J6 of the TPS
Test Board.
Note: All mate logs shall be completed prior to taking measurements.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 42
2) Move JP 1 jumper position from AUTO to MANUAL on the TPS Tester Board.
J P 1
M A N U A L
A U T O
T P S T E S T E R B O A R D J P L a y o u t
≅≅≅≅
≅≅
≅≅≅
≅≅≅
≅≅≅
≅≅≅
≅≅≅
≅≅≅
Figure 6. TPS Tester Board JP 1 Setting
3) Turn on the external power supply.
4) Set external power supply to Channel 1.
5) Verify the output of the external power supply. Record per the data sheet.
6) Turn off the external power supply.
7) Connect P1 side of cable LAT-DS-03246 to J6 of the TPS Tester Board
8) Turn on the external power supply.
9) Verify the output of the external power supply. Record per the data sheet.
10) Select “Open an existing setup” and select the "TPS_TB_26_Pin volt.xx" xx is the revision
of the file (use the most current revision number available).
11) Click on the "OK" button and the "Open" window appears.
Note: The actual window is populated with all the files that are used for your setup.
12) Click on the "Open" button and the "Setup..." window appears.
Note: The actual window is populated with all the channels, limits and selections.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 43
13) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in
the "Setup..." window appears.
Note: The actual window is populated with all the channels and names.
14) Press the “F5” key, and the "Start Scanning – Scan Status" window appears.
15) Click on the “Start" button.
Note: Downloading channel configurations takes about 5 minute the first time the program runs.
16) When the test is done the "Save Scan Data" window appears.
17) Click on the "OK" button and the "Data Browser" window appears.
18) Close the "Data Browser" window by clicking on the “X” in the upper right corner.
19) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are
Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.
20) At the File menu select “Export Data...” and the “Export Data” window appears.
21) Verify that “Save to Disk” is selected.
22) Change the default file name to ""TPS_TB_26_Pin volt.xxx", xxx is the TPS S/N.
23) Verify that “Measurement Data” is selected in the “Data to export:” area.
24) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
25) Click on the “Change Output Options...” button and a “Data Export Options” window
appears.
26) Select “rows” in the “Channels in:” area.
27) Verify that "Time stamp" is deselected in the "Optional data fields:" area.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 44
28) Verify that "Seconds" is deselected in the "Optional data fields:" area.
29) Verify that "Alarm flag" is selected in the "Optional data fields:" area.
30) Verify that "Units" is selected in the "Optional data fields:" area.
31) Click the “OK” button.
32) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
33) Click on the “OK” button.
34) Go to the directory where the CSV file was saved.
35) Verify that the export was successful. To do this open the file and verify that the Alarm
column is all zeros.
Note: Good data is represented in the Alarm column as 0, out of tolerance data is represented as
1 (indicates that the low limit was exceeded) and 2 (indicates that the high limit was
exceeded).
36) With the CSV file open in Excel, open the "File" menu select "Page Setup..."
37) Click on the "Header/Footer" tab.
38) Click on the "Custom Header." button.
39) In the "Left section:" click on the (file) button.
40) In the "Center section:" click on the (date and time) buttons.
41) Click on the OK button.
42) Click on the "Custom Footer.." button.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 45
43) In the "Center section:" click on the (pages) button.
44) Click on the OK button.
45) Click on the OK button.
46) Print out the file and attach it to the data package.
47) At the File menu, select “Export Data...” and the “Export Data” window appears.
48) Verify that “Save to Disk” is selected.
49) Change the file name to reflect the specific test that you are running.
50) Select “Setup Information” in the “Data to export:” area.
51) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
52) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
53) Click on the “OK” button.
54) Go to the directory where the CSV file was saved and open the file, print if needed.
Note: The setup file contains the limits that are tested for the selected test.
55) Turn off external power supply.
56) Move JP 1 from MANUAL to AUTO setting on the TPS Tester Board
57) Record the completion of the Data Logger checks in the data sheet and verify the data is
attached to the data to the data package.
58) Demate the test setup.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 46
5.5 Functional Test
This section provides instructions to perform a Functional test:
1) Mate the golden TPS unit to the TPS Test Board connections.
2) Perform the TPS Performance Test Procedure per LAT-TD-01652.
3) Complete the data sheets per the referenced document and attach them to this data package
4) Record per the data sheet in this document that the referenced procedure has been completed.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 47
Appendix A (Data Sheets and Covers)
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 48
COVER SHEET
Program: GLAST
Procedure Number: LAT-TD-04080
Procedure Title: Safe Process for TPS EGSE Validation
Paragraph Number: 5.1
Paragraph Title: Test Procedure Instructions/Information
Controlling Document Number:
Controlling Document Step Number:
Unit S/N:
Descriptive Comment:
TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
REVIEWED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 49
TEST DATA SHEET Unit S/N:
Date/Temperature:
Title: 5.1.2 EGSE Operator:
QA:
Para Test Equipment Description and Manufacturer
Model/LATNumber
Serial/Rev. Number
*Cal./Val. Date
5.1.3 - 1 Record Model/LAT number, Serial/Revision number, Calibration due dates and Validation date for all equipment used in this procedure:
Digital Voltmeter, Fluke 87 III
Power Supply (min. 26.0V to 40.0V capability), BK Precision 1697
TPS Tester Board LAT-DS-02938
VME crate Dawn VME Products, 11-1011777-2119 VME64x S-(767)
VME, TST-STP Trans card, SLAC LAT-DS-00999
VME SBC MVME2304 card, Motorola MVME2304-0123
VME SBC VMESC5 card, Dawn VME Products VMESC5
VME LCB Mezzanine card, SLAC LAT-TD-00860
PC (local PC, provided by I&T), Dell
LCB Transition board cable, SLAC LAT-DS-03247
28 Volt supply cable, SLAC LAT-DS-03246
VME to test board cable (3 required), SLAC LAT-DS-03245
190 ohm resistor > 1 watt
GPIB- USB, Agilent 82357A
Ground jumper, Banana Pomona B-12-0
TPS Tester Board Cable, SLAC LAT-DS-03244
Data logger Y cable, TPS, SLAC LAT-DS-04616
Data logger cable (2), SLAC LAT-DS-04612
Data logger cable , SLAC LAT-DS-04614
Data Logger, Agilent 34970A
RS-232 Cable
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 50
TEST DATA SHEET Unit S/N:
Date/Temperature:
Title: 5.1.2 EGSE Operator:
QA:
Para Test Equipment Description and Manufacturer
Model/LATNumber
Serial/Rev. Number
*Cal./Val. Date
5.1.3 - 1 Record Model/LAT number, Serial/Revision number, Calibration due dates and Validation date for all equipment used in this procedure:
Gender changer 78 pin, L-com DGBH78F
Gender changer 26 pin, L-com DGBH26M
Shorting Plug (2) LAT-DS-04380
Network Connections Options
CAT5 Ethernet cable, TRD855PL-50 (LAN Network)
CAT 6 Crossover Cable (Local PC)
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 51
TEST DATA SHEET Unit S/N:
Date/Temperature:
Title: 5.1.3 Participant List Operator:
QA:
Para Title Print Name Signature
Record names of all personnel that take part in the test/operation:
5.1.3 - 1
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 52
COVER SHEET
Program: GLAST
Procedure Number: LAT-TD-04080
Procedure Title: Safe Process for TEM EGSE Validation
Paragraph Number: 5.2
Paragraph Title: Pre Operations Verifications
Controlling Document Number:
Controlling Document Step Number:
Unit S/N:
Descriptive Comment:
TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
REVIEWED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 53
TEST DATA SHEET Unit S/N:
Date:
Title: 5.2 Pre Operations Verifications Operator:
QA:
Step Description Limits Unit Data
5.2 Pre-Operation Verifications -1 Notify QAE. OK OK/NG -2 Test Readiness Review is done. OK OK/NG -3 Record the EUT equipment: Part number NA NA Serial number NA NA
-4 Power to the LAT or EGSE is off. OFF ON/OFF -5 Set DMM to autoranging for resistance. OK OK/NG -6 Measure DMM lead resistance. < 2.0 Ω
5.2.1.1-2 Measure test equipment to ground. < 2.0 Ω -29 Verify that the data all passed OK OK/NG
5.2.1.2
-28
Verify that the data all passed OK OK/NG
-48 Data Logger continuity and isolation checks are complete.
OK OK/NG
-49 Measure TPS Tester Board to ground. < 2.0 Ω -50 The test equipment and participant lists have
been completed. OK OK/NG
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 54
COVER SHEET
Program: GLAST
Procedure Number: LAT-TD-TBD
Procedure Title: Safe Process for TEM EGSE Validation
Paragraph Number: 5.3
Paragraph Title: Automated Non Powered Validation
Controlling Document Number:
Controlling Document Step Number:
Unit S/N:
Descriptive Comment:
TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
REVIEWED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 55
TEST DATA SHEET Unit S/N:
Date:
Title: 5.3 Automated Non Powered Validation
Operator:
QA:
Para. Description Limits Unit Data
5.3.1 J1 TPS Tester Board Connector Checks -1
Verify configuration and connection of the TPS
Tester Board.
OK OK/NG
-28 Verify that the data all passed. OK OK/NG
-48 Tests are complete. OK OK/NG
5.3.2 J2 TPS Tester Board Connector Checks -1
Verify configuration and connection of the TPS
Tester Board.
OK OK/NG
-28 Verify that the data all passed. OK OK/NG
-48 Tests are complete. OK OK/NG
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 56
COVER SHEET
Program: GLAST
Procedure Number: LAT-TD-04080
Procedure Title: Safe Process for TPS EGSE Validation
Paragraph Number: 5.4
Paragraph Title: Automated Powered Validation
Controlling Document Number:
Controlling Document Step Number:
Unit S/N:
Descriptive Comment:
TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
REVIEWED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 57
TEST DATA SHEET Unit S/N:
Date:
Title: 5.4 Automated Powered Validation
Operator:
QA:
Para. Description Limits Unit Data
5.4.1 J1 TPS Tester Board Connector Checks -1
Verify configuration and connection of the TPS
Subassembly to TEM interface checks.
OK OK/NG
-5 External power supply display reads +27.8 - +28.2 Volts
-7 Connect P1 side of cable LAT-DS-03246 to J6 of the TPS
Tester Board. OK OK/NG
-9 External power supply display reads +27.8 - +28.2
+26.5 - +29.5
Volts
m Amps
-35 Verify that the data all passed. OK OK/NG
-57 Tests are complete OK OK/NG
5.4.2 J2 TPS Tester Board Connector Checks -1
Verify configuration and connection of the TPS
Subassembly to TEM interface checks.
OK OK/NG
-4 External power supply display reads +27.8 - +28.2 Volts
-6 Connect P1 side of cable LAT-DS-03246 to J6 of the TPS
Tester Board. OK OK/NG
-8 External power supply display reads +27.8 - +28.2
+26.5 - +29.5
Volts
m Amps
-35 Verify that the data all passed. OK OK/NG
-57 Test are complete OK OK/NG
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 58
COVER SHEET
Program: GLAST
Procedure Number: LAT-TD-TBD
Procedure Title: Safe Process for TPS EGSE Validation
Paragraph Number: 5.5
Paragraph Title: Performance Test
Controlling Document Number:
Controlling Document Step Number:
Unit S/N:
Descriptive Comment:
TEST READINESS REVIEW COMPLETED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
REVIEWED AND APPROVED BY THE FOLLOWING:
Test Director: Date:
Quality Assurance: Date:
Test Conductor: Date:
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 59
TEST DATA SHEET Unit S/N:
Date/Temperature:
Paragraph: 5.6 Functional Test Operator:
QA:
Step Description Requirement Units Data
5.5 - 4 The performance test in LAT-TD-01652 is
complete and good.
OK OK/NG
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 60
Appendix B (Automated Full Test Referenced Section)
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 61
Automated Test
This section describes the general setup and operation of the automated test procedure. This is
referenced by the specific test that is to be run for the EUT.
1) Setup and connect the test equipment and cables per the applicable interconnect diagram for
each specified connector.
2) Click on the “BenchLink Data Logger” icon to start the Data Logger program and the
"Welcome to Agilent BenchLink Data Logger" window appears as shown in the Figure
below.
3) Select “Open an existing setup”.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 62
4) Click on the "OK" button and the "Open" window appears as shown in the Figure below.
Note: The actual window is populated with all the files that are used for your setup.
5) Select the appropriate file that is specified for the connector under test.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 63
6) Click on the "Open" button and the "Setup..." window appears as shown in the Figure below.
Note: The actual window is populated with all the channels, limits and selections.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 64
7) Click on the "Graphics Setup 1" Tab at the bottom of the page and the "Data Grid" view(s) in
the "Setup..." window appears as shown in the Figure below.
Note: The actual window is populated with all the channels and names.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 65
8) Click on the “F5” key, and the "Start Scanning – Scan Status" window appears as shown in
the Figure below.
9) Click on the “Start" button.
Note: Downloading channel configurations takes about one minute the first time the
program runs.
10) When the test is done the "Save Scan Data" window as shown below appears.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 66
11) Click on the "OK" button and the "Data Browser" window appears as shown in the Figure
below.
12) Close the "Data Browser" window by clicking on the “X” in the upper right corner.
13) At the "Graphics Setup 1" Tab, ensure that the color(s) on the left edge of each data grid are
Green. Green indicates the test(s) have passed, red is over limit and pink is under limit.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 67
14) At the File menu, select “Export Data...” and the “Export Data” window appears as shown in
the Figure below.
15) Verify that “Save to Disk” is selected.
16) Change the file name per instructions from the specific test that you are running.
17) Verify that “Measurement Data” is selected in the “Data to export:” area.
18) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 68
19) Click on the “Change Output Options...” button and a “Data Export Options” window appears
as shown in the Figure below.
20) Select “rows” in the “Channels in:” area.
21) Verify that "Time stamp" is deselected in the "Optional data fields:" area.
22) Verify that "Seconds" is deselected in the "Optional data fields:" area.
23) Verify that "Alarm flag" is selected in the "Optional data fields:" area.
24) Verify that "Units" is selected in the "Optional data fields:" area.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 69
25) Verify the selection in the Data Export Options” window appears as shown in the Figure
below then click the “OK” button.
26) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears as shown in the Figure below.
27) Click on the “OK” button.
28) Go to the directory where the CSV file was saved.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 70
29) Verify that the export was successful. To do this open the file and verify that the Alarm
column is all zeros. The file should look similar to the Figure below.
Note: Good data is represented in the Alarm column as 0, out of tolerance data is
represented as 1 (indicates that the low limit was exceeded) and 2 (indicates that the
high limit was exceeded).
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 71
To setup (with header information) and print out the excel file:
30) With the CSV file open in Excel, open the "File" menu select "Page Setup..."
31) Click on the "Header/Footer" tab.
32) Click on the "Custom Header.." button.
33) In the "Left section:" click on the (file) button.
34) In the "Center section:" click on the (date and time) buttons.
35) Click on the OK button.
36) Click on the "Custom Footer.." button.
37) In the "Center section:" click on the (pages) button.
38) Click on the OK button.
39) Click on the OK button.
40) Print out the file and attach it to the data package.
Safe Process for TPS EGSE Validation
Hard copies of this document are for REFERENCE ONLY and should not be considered the latest
revision. LAT-TD-04080-01 Page 72
To create and print out the Setup file configuration:
41) At the File menu, select “Export Data...” and the “Export Data” window appears.
42) Verify that “Save to Disk” is selected.
43) Change the file name to reflect the specific test that you are running.
44) Select “Setup Information” in the “Data to export:” area.
45) Verify that “Comma delimited (CSV)" is selected in the “Output format:” area.
46) At the “Export Data” window, click the “OK” command button and the “Agilent BenchLink
Data Logger” window appears.
47) Click on the “OK” button.
48) Go to the directory where the CSV file was saved and open the file, print if needed.
Note: The setup file contains the limits that are tested for the selected test.
top related