keynote: transforming the oil patch with …...oil and gas market themes and changing trends totex...

KEYNOTE: TRANSFORMING THE OIL PATCH WITH 3D PRINTING

Mikhail Gladkikh, Ph.D.Enterprise AM Supply Chain LeaderBaker Hughes, A GE Company

TRANSFORMING THE OIL PATCH WITH 3D PRINTING

Mikhail Gladkikh, Ph.D.Enterprise AM Supply Chain Leader

Anton DavidEnterprise Leader, Design for Supply Chain

Meeting energy demand. Every day. Everywhere.

3B Growth in global population by 2050

30% Of the growth in global energy demand from

2014-2040 is projected to be met by natural gas

1/4 Of the world’s energy is expected to be

provided by oil in 2040

30% Increase in energy demand by 2040

(Source: IEA)

Shifting market forces mean the industry faces constant pressures from all directions.

FullstreamCutting-edge technology, digital solutions, and expert service across every segment

UPSTREAM MIDSTREAM DOWNSTREAM

REFINERY

PETROCHEMICAL & FERTILIZER

INDUSTRIAL POWER & PROCESSING

DIGITAL

PIPELINE & STORAGE

LNG

EVALUATION

DRILLING

COMPLETION

PRODUCTION & OPTIMIZATION

PETROCHEMICAL & FERTILIZER

REFINERY

Oil and gas operates on the cutting edge of technology

Unique oil and gas challenges

ENVIRONMENT AND REGULATIONS OPERATIONS

Unique oil and gas challenges: Materials

Unique oil and gas challenges: Supply chain

ENVIRONMENTMANUFACTURING MAINTENANCELOGISTICS

Oil and gas market themes and changing trends

TOTEX remains priority for customers

Financial pressures continue as market balances out

The new digital revolution is driving real change

Connecting physical and digital worlds to operate with speed

The democratization of innovation

Nimble entrepreneurial companies continue to proliferate

Complex product structure

Customized components part of industry differentiation

Current common manufacturing practices in oil and gas have been around for over a century!MATERIAL FORMING MATERIAL TURNINGMATERIAL JOINING MANUAL MACHINES

Step changes to capabilities over time

SUBTRACTIVE MODEL BASED, DIGITAL, ADDITIVE

The next BIG step…

Impact of Additive Manufacturing

DENTALAUTOMOTIVE MEDICALAVIATION

Why not oil and gas?

Rapid growth

Source: SmarTech Publishing2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027

Hardware Materials Software Services

$45 $84$145

$218$322

$468

$638

$855

$1,089

$1,409

$1,660

$1,926ADDITIVE MANUFACTURING REVENUES IN THE OIL AND GAS INDUSTRY ($USM) 2016 - 2027

2013 2014 2015

Ten-year forecast

Source: SmarTech Publishing

Basic rapid prototyping and evaluation stage

Indirect additive manufacturing and high value modeling stage

Direct additive manufacturing stage

Supply chain and strategic innovation stage

Full on-demand and distributed manufacturing stage

2025 - 20272023 - 20252021 - 20232019 - 20212017 - 2019

Why Additive?

ACCELERATE DESIGN INNOVATION

INCREASE PRODUCT PERFORMANCE

SIMPLIFY THE SUPPLY CHAIN

SIMPLIFY PRODUCT SYSTEMS

Accelerate design innovation: Fully digital cycle

TESTINGTOPOLOGY OPTIMIZATION

ADDITIVE DESIGN MANUFACTURINGCONVENTIONAL DESIGN

Additive Manufacturing benefits for oil and gas supply chain

OPERATIONS/FISCALFEEDSTOCK MAINTENANCEMANUFACTURING

Oil and Gas – Manufacturing transformation

PAST PRESENT FUTURE

Additive Manufacturing at BHGE

BHGE printed first functional part in 2013

10+ years of additive science

GE’s and BHGE’s Additive journey – so far

Infrastructure

Formation of aviation's additive team

Morris Technologies acquisition

1st Leap fuel nozzle

1st heat exchanger

GE90 engine T25 sensor certified

Formation of BHI additive team

Formation of GEOG TPS additive team

1st BHI additive part run- CB Flapper

1st drill bit field run

Formation of DrSadditive team

Expansion of BHGE Houston additive CoE

LM9000 pre-mixers

1st additive DrS assembly

Integrated pump impeller

Expansion of GEOG TPS additive to production

2019201820172016201520142013201220112010

Technology

Cross-functional approach to Additive Manufacturing

DESIGNPROCESS PRODUCTIONMATERIAL

Additive Manufacturing is a proven concept at BHGE

Hundreds of components have been printed and qualified

Additive drill bit: Cutting edge of Additive Manufacturing

GeometryManufacturing Repair Material Properties

Growing the bit

Additive Manufacturing: BHGE path forward

REFINERY

PETROCHEMICAL & FERTILIZER• Multiple materials

• Graded materials

• Magnetic materials

• Elastomers

• Thermoplastics

• Cost-effective, fast-enabling modalities

• Low-grade materials

• Lattice structures

• MCMs

• Single-print tools/assets

MATERIAL VARIETY

LARGER PARTS AND MORE PARTS PER BUILD

NEWER OIL AND GAS APPLICATIONS

6,000+PARTSPRODUCED

200+QUALIFIED

PARTS

Additive Manufacturing development needs for oil and gas

REFINERY

PETROCHEMICAL & FERTILIZER

Regulatory acceptance• NACE• API

Materials

Better machines

Enhanced modeling and simulation tools

Machine learning and automation

Comprehensive training

How Additive Manufacturing impacts an organization

REFINERY

PETROCHEMICAL & FERTILIZER

DESIGN MANUFACTURING SUPPLY CHAIN

Make anything, anywhere, anytime Digitization, automation, connectivity.

A peek into the future: Technology ecosystem

TRANSFORMING THE OIL PATCH WITH 3D PRINTING

Mikhail Gladkikh, Ph.D.Enterprise AM Supply Chain Leader

Anton DavidEnterprise Leader, Design for Supply Chain