introduction dincel construction system · retaining walls basement walls below permanent water...

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INTRODUCTIONDINCEL CONSTRUCTION SYSTEM

Economical

Fast

Strong

Safe

Sustainable

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22,000 SQM DINCEL PLANTERSKINE PARK, NSW

QUALITY – TIMELY SUPPLY GUARANTEED

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WHAT IS IT ?DINCEL is a waterproof polymer formwork for watertanks and walls/columns. Available in custom lengthsbetween 1.8m and 8m.

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DINCEL WALL MAIN PROFILES

200mm

110mmUp to 30 storey buildings

Up to 8 storey buildings

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CURVED WALLSOF ANY HEIGHT

AND LENGTH WITHOUT JOINTS

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Building Walls

Basements, lift-stair shafts, party-corridor-façadewalls.

Retaining Walls

Basement walls below permanent water table, earthretaining, mining, erosion control, river embankmentprotection, sea walls.

Storage Tanks

Water (detention, retention, stormwater pits), fishfarming tanks, waste water, sewerage, sludge, petrol,manure, grain and contaminated soil.

Special Uses

Bushfire Prone Areas, bund walls, coastal protection.

PERMANENT POLYMER-FORMWORK TECHNOLOGYFOR CONCRETE WALLS AND COLUMNS

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KEY BENEFITS DISTINGUISHES DINCEL FROM CONVENTIONAL WALLS

• Waterproof, Airtight.

• Crack and joint-free.

• Avoids water damage, dampness, rot, fungi, voids for vermin/bacteriagrowth, condensation.

• VOC below detection level.

• Superior fire/smoke properties.

• 100 year life, Durability – Recycling – Sustainability.

• Energy saving (up to 90% less steel and 50% less cement).

• Strength for magnitude 9 earthquakes, hurricanes and cyclones.

• Faster.

• Lighter and safer to install.

• Cost effective.

8HOUSE – AVOCA DRIVE, AVOCA, NSW

9HOUSE – REDAN STREET, MOSMAN, NSW

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DEVELOPER WANTS:

Superior COST and TIME savings.Omittance of maintenance issues.Skilled labour not to be required.

1127 STOREYS; 396 APARTMENTS;

MOUNT ALEXANDER ROAD, MELBOURNE

12ULTRAFLOOR – HIGHEST SECURITY COMPLEX, CANBERRA

13EXTERNAL FINISHES 2007 – WINDOW DETAILING

14PENSHURST STREET, WILLOUGHBY, NSW

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MASTER BUILDERS, QUEENSLAND, EXCELLENCE IN CONSTRUCTION AWARD “RESIDENTIAL BUILDING UP TO $20 MILLION”.

RAINBOW BAY, QUEENSLAND

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ZS CONSTRUCTIONS – OFFICES & APARTMENTSWALKER STREET, NORTH SYDNEY

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6 METRE DINCEL WALL

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7 METRE HIGH DINCEL WALL

JOHN HOLLAND – MACQUARIE DATA CENTRE, NORTH RYDE, NSW

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A W EDWARDS

CHATSWOODCIVIC PLACE

9M HIGH CURVED WALL

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• FIRE• ACOUSTIC• THERMAL PERFORMANCE• WATERPROOFING• STRUCTURAL

BUILDING CODE COMPLIANCE

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LIGHTWEIGHT – MOBILE STRUCTURES FOR POLICE/EMERGENCY SERVICES/ENERGY

COMPANIES IN BUSH FIRE AND REMOTE AREAS

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DCS CREDENTIALS• Supported by highly skilled engineers.

• ISO 9001 – Production Quality.

• University of New South Wales – Structural Certification.

• Swinburne University of Technology – Energy Efficiency.

• CETEC – VOC Free Product.

• CSIRO – Waterproofing and Fire.

• Sydney University of Technology – Earthquake Testing.

• MBA – Construction Industry Recognition.

• AUSTRALIAN TECHNOLOGY SHOWCASE – GovernmentRecognition.

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WORLD’S FIRSTWATERPROOF WALL AS TESTED BY CSIRO

Basement Walls Swimming PoolsWater Tanks

Water Damage Free – Damp Proof – Rot Proof – Termite Proof – Crack and Joint Free

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DINCEL PANEL JOINTS HAVE BEEN TESTED BY CSIRO, AUSTRALIAFOR WATERPROOFING UNDER 6M HEAD OF WATER PRESSURE

25SURGE TANK – KAMBAH, ACT

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CSIRO TEST UNDER 6M HEAD OF WATER PRESSURE AT DINCEL PANEL JOINTS CONFIRMED WATERPROOFING

DINCEL-WALL CROSS-SECTION – CSIRO TEST PANEL

AUSTRALIAN WATER/SEWAGE TANKS, BASEMENT WALLS CURRENTLY BEING BUILT WITHOUT ADDITIONAL WATERPROOF MEMBRANE SYSTEMS

CONCRETE SLURRY SHOWN SHADED BETWEEN DINCEL BARBS; FORMS WATERPROOF BARRIER

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BASEMENT WALLS WITHIN 7 METRES OF GROUND WATER

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MINIMUM BASEMENT EXCAVATION – NO WATERPROOFING

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BASEMENT WALLSDINCEL-WALL ELIMINATES:

• Loss of valuable land use

• Waterproofing need for the wall

• Stray Current Corrosion damage

• Excavation behind the wall

• Backfilling the excavation

• Wall joints

• Agricultural lines

• Conventional footings

• Horizontal wall reinforcement

• Scaffolding• Painting of the

internal wall face

• Cleaning costs

• Wastage

• Builder’s Liability for wall cracking, water damages

DINCEL-WALL ALLOWS:

• Habitable spaces in basements

• Minimum 100 years wall life

• Stronger structural walls in comparison to reinforced masonry walls

• Fastest wall construction

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FISH FARMING

Healthy Trouts are testimonial to the Dincel

QUALITY. Dincel does not support algae growth.

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DURABILITYDincel-Wall can be used in the following:• Acid-Sulphate Soils• Sea Water• Septic Plants• Waste Water Treatment• Chemical Storage• Biological Attacks – Grain Storage• Poultry and Piggeries (high uric acid)• Petroleum Tanks• Diesel Fuel

NO CRACKS – NO CORROSION – NO CONCRETE CANCER

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HOUSING AFTER FLOODING• Efflorescence and cracking are major issues with masonry

construction.

• Long drying time is required before any work takes place.

• Rising damp further increases drying time.

• Fungal growth hard to avoid.

• Very hard to save conventional structures made out oftimber/veneer, masonry and concrete.

• Most likely insurance refusals.

• DIFFICULT TO SELL FLOOD AFFECTED HOMES EVEN 10 YEARSAFTER FLOODING.

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STRUCTURAL SAFETYIT IS NOW A RECOGNISED FACT THAT THE SAFEST AND MOSTECONOMICAL RESIDENTIAL BUILDING SOLUTION IS LOAD BEARINGCONCRETE WALLS

It has been confirmed by the University of Technology Sydney thatDINCEL-WALL IS ADEQUATE FOR UP TO MAGNITUDE 9 EARTHQUAKES

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COLUMN-SLAB SYSTEM

BUILDING CODES REQUIRE ELABORATE AND TIME CONSUMING AND COSTLY DETAILS

BETWEEN STRUCTURE AND INFILL WALLS OF SLAB-COLUMN SYSTEMS

WALL-FLOOR DETAIL

WALL-COLUMN DETAIL

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IS IT SAFE ? • Non Toxic, Inert Material.

• Heavy Metal Stabiliser/Plasticiser Free.

• Volatile Organic Compounds (VOC) Below Detection Level.

• Group 1 Material, No Fire Limitation without any protection.

• Much lower than the building authority’s smoke threshold.

• Lighter, No Sharp Edges.

• 100 Years Life; 100% Recyclable.

• Suitable for POTABLE WATER, fish farming.

DINCEL POLYMER HAS NO FIRE RESTRICTIONS TO BE USED IN ANY BUILDING HEIGHT.

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RECYCLABILITY & WASTE MANAGEMENT

PLANET EARTH

MANUFACTURING

100% Recyclability CONSTRUCTION

• Construction waste is minimised: by providing as per order

lengths of Dincel-Forms. off-cuts, if any, can be

re-used. the use of timber and

related waste is totallyeliminated when Dincel isused.

END OF BUILDING LIFE

95% Recyclability:

• 95% of Dincel-Wall use do not need to incorporate horizontal reinforcement which allows simple crushing and recycling of Dincel-Polymer, concrete infill and vertical steel (if any)

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WALL MADE WITH DINCEL OFF-CUTS

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AFFORDABILITY – COST EFFICIENCY

• SPEED Installation speed – workplace safety. Co-ordination of trades Not affected by wet weather conditions Faster than column-slab system having infill walls.

• MATERIAL COST SAVING Less cement/concrete and steel in typical floor slabs and transfer

levels. Eliminates conventional footings and waterproofing costs. Reduced waste and cleaning costs. Reduced maintenance costs.

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133 APARTMENTS5 – 11 PYRMONT BRIDGE ROAD – CAMPERDOWN, NSW

52 WEEKS CONSTRUCTION PROGRAM REDUCED BY 26 WEEKS

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ECLIPSE – 200 APARTMENTS, BRUCE, ACT

77 WEEKS CONSTRUCTION PROGRAMREDUCED BY 26 WEEKS

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CONSTRUCTION SPEED25m² / 2 man / hour

Lightweight, no cranage Easy, snap connection

INSTALLATION TOP – DOWN

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SAFE installation bottom up by snapping together

Dincel Panels allows even unskilled local

labour use.

SPEED OF INSTALLATIONUP TO 25m² / 2 man / hour

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WORKPLACE SAFETY IN CONSTRUCTION

• Light – Man Handleable – No Cranage.

• Minimise the risk of back injury.

• Reduction in the risk of cuts, trip hazards and crushing fingers.

• Eliminates the risk of accidents due to wall formwork stripping.

• Eliminates the risk of electrocution.

• Eliminates the need for scaffolding and falling from heights.

• Eliminates scaffolding’s material loading.

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SCAFFOLDING ?NOT REQUIRED WITH DINCEL-WALLS

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CONCRETE QUALITY

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COST EFFECTIVE & BETTER PERFORMANCE CONCRETE

Eclipse Apartments, Canberra – Holcim Concrete 50% less cement – replaced by fly-ash/sand.

• 18 Mpa strength at 28 days.• 32 Mpa strength at 120 days and increasing.

Better quality, increased strength, fire resistance, workability,less cement/additives, i.e. cheaper concrete.

Fly-ash creates porous concrete which does not raise anyconcrete cancer issue when used with WATERPROOF Dincel.

The reason for minimum 20 Mpa structural concrete isCONCRETE CANCER. WATERPROOF Dincel eliminatesconcrete cancer.

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49COLUMN-SLAB SYSTEM

Frame Structures with AS 3600 - 2009

Minimum slab thickness is 200mm.

Mesh reinforcement cannot beused.

DINCEL load bearing systemallows 150 mm thick slabs andmesh reinforcement.

AS 3600 – 2009CONCRETE STRUCTURES CODE

Mandatory from May 2011

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DID YOU KNOW THAT LOAD BEARING WALLS OFFER:

• Maximum STRENGTH for Earthquakes and Cyclones

• FASTER Construction

• Maximum ENERGY EFFICIENCY

• Maximum COST EFFICIENCY

Up to 43% cost efficiency

Concrete Structures Engineering Codes offersignificant benefits to load bearing wall systems.

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MINIMUM 23%, UP TO 43 % COST SAVINGS

42% More Energy75 Tonnes More CO2

SLAB-COLUMN FRAME SYSTEM

Concrete In Slab: 36% MORESteel In Slab: 64% MORETotal Cost: 43% MORE DINCEL CONSTRUCTION SYSTEM

42% Less Energy75 Tonnes Less CO2 Concrete In Slab: 36% LESS

Steel In Slab: 64% LESSTotal Cost: 43% LESS

FLOOR SLABS CARRIED BY LOAD BEARING DINCEL-WALLS WILL ALWAYS RESULT IN LESS CONCRETE AND STEEL

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SWINBURNE UNIVERSITY OF TECHNOLOGY ACKNOWLEDGES

The embodied energy savings byDincel Construction System offers:

• 75 tonnes CO2-e savings for eachtwo bedroom apartment at Year 1.

• 89 years of equivalent heating andcooling energy.

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Transfer slabs are eliminated if party walls are placed in right angle direction to the carparking aisle way below.

DINCEL CAN ELIMINATE COSTLY TRANSFER SLABS

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STRUCTURAL EFFICIENCY

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DINCELBLADE COLUMNS

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• Waterproof – No Cracks – No Concrete Cancer – Minimum 100 Years Life.• Insulation for Cold-Hot Climates.• Eliminates Condensation, Mould/Mildew Development.

DINCEL SOLUTION AS A BUILDING WALL

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BENEFITS – DINCEL LOADBEARING WALLS IN BUILDINGS

• Maximum STRENGTH, SAFETY,SIMPLICITY.

• Up to 50% FASTER Construction.

• Maximum COST EFFICIENCY bothin Walls and Floor Slabs.

• Maximum RECYCLABILITY andEMBODIED ENERGY SAVING lessSteel and Cement.

• WATERPROOF – Longer BuildingLife – BETTER AIR QUALITY.

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Dincel Topics

• Housing Affordability

• Costing, Cost Saving

• Compliance – Waterproof – Fire – Floods – Water –Silos – Tanks – Food –Earthquakes

• VOC – Mould –Condensation, Indoor Air Quality – UV Resistant

• Finishes – Acoustic

• Energy Efficiency, Cement Minimisation, Fly-Ash Concrete, Construction Sustainable – Safety – Problems

• Information for Engineers – Architects

Dincel Web PageDincel Search Engine for the noted topics