integra rgl slotted liners flow control devices
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Overview
IntroductionProductsServicesR&D
2Copyright & Confidential 2016
3
To be the global leader…
Introduction
VISION
,
in unlocking the world’s heavy oil resources,
through innovative solutions,
designed to optimize the production and recovery of this valuable resource.
Copyright & Confidential 2016
“Not just a slotted liner company”
• Sand Control & Flow Control• Thermal Downhole Tools, Custom Manufacturing & Field Service• proSLOT™ (EN coating technology), WWS & PPS • R&D• 30+ patents• API Q1TM, API 5CT, & ISO 9001:2008 • 14 Worldwide manufacturing & sales locations
4
Introduction
Copyright & Confidential 2016
IntroductionIndustry Experience
• 25,000+ Sand Control Slotted Liner wells • 1,100+ FCDs & Thermal Tools• 100+ SAGD Tools• 20,000+ CSS Tools • 1,000,000 bbl/d World wide production
5Copyright & Confidential 2016
Products
6
RGL Products
Sand Control
Wellbore Stability
0.04
0”-0
.060
”
0.12
5”-0
.250
”
Sand Control
Slot
Stra
ight
Slo
tted
Line
r
Seam
ed S
lotte
d Li
ner
Corrosion Control +
Sand Control
proS
LOT™
Prec
ision
Slo
tted
Scre
en™
Flow Control
Tubing Deployed
Stag
ing
Dive
rter
Pu
p™ (S
DP)
Prod
uctio
n Di
vert
er P
up™
(P
DP)
Liner DeployedFl
ow C
ontr
ol
Join
t™ (F
CJ)
Pass
ive
Cont
rol
Join
t™ (P
CJ)
Sand
Con
trol
Pu
p™ (S
CP)
Thermal Tools
Hangers/Packers
Flow
Con
trol
Ha
nger
™ (F
CH)
Flow
Res
tric
tion
Hang
er™
(FRH
)
Slid
ing
Slee
ve
Pack
er™
(SSP
)
Flow
Res
tric
tion
Pack
er™
(FRP
)
Cem
entin
gRo
tatin
g Ce
men
t He
ad™
(RCH
)
Threads
Prem
ium
API™
Copyright & Confidential 2016
7
Wellbore Stability
• 0.125”-0.250”• Straight Slot
• 0.040”-0.060”• Straight Slot
Sand Control Slot
• 0.008”-0.034”• Straight & Seamed Slot• Seamed ‘Self-cleaning’ Slot
Patented
Sand Control
Corrosion Control +
Sand Control
• Seamed Slot• Metal bonded
corrosion coating
proSLOT™
PSS & WWS
• 0.250” slotted or perforated base pipe
• Sand control screens
Copyright & Confidential 2016
8
PSS - Corrosion & Sand Control
Applications• Heavy oil, Bitumen, SAGD, CSS, Thermal, Cold Primary, Light Oil, CBM, Water Injection,
Bimodal Sand, EOR, Geothermal, Carbonates, Thin Pay• Horizontal, deviated and vertical wells
Features & Benefits• Large open flow area• Corrosion resistant stainless steel punched screen• Plugging resistant, self-cleaning sand control when appropriately sized• High strength slotted base pipe versus perforated holes• Easy and fast installation• API Q1™ Certified manufacturing processes for all operations
Copyright & Confidential 2016
9
WWS - Corrosion & Sand Control
Applications• Heavy oil, Bitumen, SAGD, CSS, Thermal, Cold Primary, Light Oil, CBM, Water Injection,
Bimodal Sand, EOR, Geothermal, Carbonates, Thin Pay• Horizontal, deviated and vertical wells
Features & Benefits• Large open flow area• Corrosion resistant stainless steel punched screen• Plugging resistant, self-cleaning sand control when appropriately sized• High strength slotted base pipe versus perforated holes• Easy and fast installation• API Q1™ Certified manufacturing processes for all operations
Copyright & Confidential 2016
10
proSLOT™ - Corrosion & Sand Control
Applications• High CO2/H2S, Heavy Oil, Bitumen, SAGD, CSS, Thermal, Cold Primary, Light Oil, CBM,
Water Injection, Bimodal Sand, EOR, Geothermal, Carbonates, Thin Pay• Horizontal, deviated and vertical wells
Features & Benefits• Excellent Corrosion resistance up to 275°C as well as environments with high CO2/H2S• 50% reduction in Coefficient of friction • Plugging resistant, self-cleaning sand control• Nullifies the ionization - reduces clay attraction• Molecular & substrate bonded metallic coating• Easy and fast installations• API Q1™ Certified manufacturing processes for all operations
Copyright & Confidential 2016
11
Tubing Deployed
Liner Deployed
• Outflow control• SAGD injector• 2 or 3 position sliding
sleeve
• Inflow control• SAGD producer• AICD• Nozzle design
• Outflow & inflow control
• R3 length• CSS design• Sand control &
Flow control
SDP
PDP
FCJ SCP
• Outflow & inflow control
• SAGD design• Sand control &
Flow control• 2 or 3 position
sliding sleeve
PCJ
• Outflow & inflow control
• R3 length• SAGD design• Sand control &
Flow control
Pat
ente
d
Flow Control
Copyright & Confidential 2016
12
Hangers & Packers Cementing Threads &
Connections
• Metal-to-metal seal• Pressure seal, debris
seal & expansion joint
• Rotating & reciprocating ability
• Remote ball launch• Slant or vertical
• API 5CT, Spec 7 Rotary connection compliant
• Full joint threading facility
FCH
FRH
SSP
FRP
RCH
• Metal-to-metal seal• Pressure seal,
debris seal & expansion joint
• Re-completions
API Premium
• Metal One• Tenaris• TPCO• Evraz • Full joint
threading facility
Pat
ente
d
Pat
ente
d
Thermal Tools
Copyright & Confidential 2016
Flow Control
FCD Install Historics
13
Applications
Installs with 6 different companies to dateUpdated Dec 2015
Copyright & Confidential 2016
Flow Control
FCD Install Historics
14Copyright & Confidential 2016
Services
15
RGL Services
Engineering
Sand
Con
trol
Flow
Con
trol
Com
pleti
ons
Manufacturing & QC
Cust
om S
lotte
d Li
ners
Cust
om D
ownh
ole
Tool
s
Conn
ectio
ns
Shipping &
Logistics
Prod
uct
Pres
erva
tion
&
Stor
age
Wor
ldw
ide
Field Services
Inst
alla
tion
Tool
Shi
fting
Copyright & Confidential 2016
Engineering
16
Computational Fluid Dynamics
Sand Control Engineering Completions
Finite Element Analysis
Copyright & Confidential 2016
17
Sand Control Design
Sand Control design criteria
• EOR strategy & reservoir information• SAGD, CSS, Cold Primary, etc..
• PSD analysis and modelling• Laboratory flow testing of representative core• FEA & T&D• Recommendation
Copyright & Confidential 2016
Flow Control Design
Why a FCD?
• Improve conformance and steam chamber development
• Delay coning along horizontal wellbore• Improve production in low yield zones• Uniform production profile • Improved drainage efficiency and recovery factors• ROI
18Copyright & Confidential 2016
Autonomous Inflow Control Device (AICD)
19
• 20 % More Steam Choking than orifices• Maintaining Emulsion Production• Proprietary design
Copyright & Confidential 2016
In-house Wellbore Software
20
• Modeling multiphase flow in wellbore• Accounting for various completions methods
(slotted liner, FCDs)• NOT an empirical correlation model; Based on
conservations laws (mass, momentum, energy)• Radiative energy transfer considered• Can be coupled with other reservoir simulators• Fast and accurate (C#/MATLAB) • Extensive experience; RGL-Suncor NDA for internal
use; Negotiating with Suncor to co-develop
Copyright & Confidential 2016
Flow Control
21
Field Results
• Faster ramp up – up to 50%• Increased oil production – up to 35%• Decreased cSOR – up to 30%• Improved conformance – 2 months post startup• Mitigated coning effects – Uniform temperature• Reduced subcool – nearly 0• Ease of operations
Copyright & Confidential 2016
Manufacturing & QC
22
Certifications• API Q1 & QMS Certification• Certificate of Recognition (COR)• ISO 9001-2008• ISO 29001:2003• Licensed threading
• Metal One• TPCO• Tenaris• Evraz
• API 5 CT – Casing & Tubulars• API Spec 7 - Rotary Connection
compliant
Copyright & Confidential 2016
Shipping & Logistics
23Copyright & Confidential 2016
Field Services
24Copyright & Confidential 2016
R&D
25
RGL R&D
Innovation
Sand
Con
trol
Flow
Con
trol
EN C
oatin
g
UofA Collaboration
Flow
Con
trol
Co
uplin
g M
odel
s
Sand
Con
trol
Te
sting
Operations
Test
Rig
Hydr
o Ta
nk
Destructive Testing
Slott
ed L
iner
St
reng
th
FEA
Calli
brati
on
Copyright & Confidential 2016
Innovation
26Source: RGL
Others
Copyright & Confidential 2016
UofA Collaboration
27
Flow Control Coupling ProjectResources:
• 5 Professors – 3 Disciplines• 24 PhD’s, PDF’s, and Master’s• 40+ undergraduates
Main Goal…Expert understanding of near well-bore dynamics
Copyright & Confidential 2016
Research (est. 2014)
28
Materials Testing- Corrosion
- Erosion- Scale
- Coatings
Product Testing- Sand Control- Flow Control- Mechanical
Modelling- FEA (Mechanical)
- CFD (Flow)- Reservoir
- Design
Publ
icati
ons
Conf
eren
ces
Subj
ect M
atter
Exp
erts
IP: S
oftw
are,
Har
dwar
e, M
etho
ds
Research Areas Research Outcomes Innovation
Products- Sand Control Tools
- Downhole Tools- FEA Models- CFD Models
- Design Models
Services- Sand Control Testing
- Reservoir Characterization- Sand Control Design- Reservoir Modelling
- Design & Engineering
Materials Testing- Corrosion
- Erosion- Scale
- Coatings
Product Testing- Sand Control- Flow Control- Mechanical
Modelling- FEA (Mechanical)
- CFD (Flow)- Reservoir
- Design
Publ
icati
ons
Conf
eren
ces
Subj
ect M
atter
Exp
erts
IP: S
oftw
are,
Har
dwar
e, M
etho
ds
Research Areas Research Outcomes Innovation
Products- Sand Control Tools
- Downhole Tools- FEA Models- CFD Models
- Design Models
Services- Sand Control Testing
- Reservoir Characterization- Sand Control Design- Reservoir Modelling
- Design & Engineering
3 to date
7 to date
~40 over 4 years
Copyright & Confidential 2016
Testing Services
29
Characterization
Core
Cle
anin
g
Mea
sure
Size
(P
SD)
Mea
sure
Gra
in
Size
Sand Control Testing
Sand
Ret
entio
n Te
st
Scal
ed
Com
pleti
on Te
st
Full
Scal
e Te
st
Modelling
Flow
(CFD
)
Mec
hani
cal
(FEA
)
Copyright & Confidential 2016
Testing Services
30
Characterization
Core
Cle
anin
g
Mea
sure
Size
(P
SD)
Mea
sure
Gra
in
Size
Sand Control Testing
Sand
Ret
entio
n Te
st
Scal
ed
Com
pleti
on Te
st
Full
Scal
e Te
st
Modelling
Flow
(CFD
)
Mec
hani
cal
(FEA
)
Copyright & Confidential 2016
31
Testing Services
Characterization
Core
Cle
anin
g
Mea
sure
Size
(P
SD)
Mea
sure
Gra
in
Size
Sand Control Testing
Sand
Ret
entio
n Te
st
Scal
ed
Com
pleti
on Te
st
Full
Scal
e Te
st
Modelling
Flow
(CFD
)
Mec
hani
cal
(FEA
)
Copyright & Confidential 2016
Summary
Why use RGL’s Products & Services?• Technical expertise• Customizable / Standardization• API & NACE compliant• Price competitive solution• International local manufacturing• Proven technology• Full Service
32Copyright & Confidential 2016
THANK YOU!
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