instructions for installation, use & general …€¦ · if external damage exists, internal...
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INSTRUCTIONS FOR INSTALLATION, USE & GENERAL MAINTENANCE OF YOUR GLASS AND
SOLID DOOR COOLERS AND FREEZERS
UPDATED SEPTEMBER 2016
THIS EQUIPMENT IS INTENDED FOR THE STORAGE AND DISPLAY OF POTENTIALLY HAZARDOUS, BOTTLED OR CANNED AND PACKAGED PRODUCTS ONLY
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TABLE OF CONTENTS
Safety information ...................................................Introduction .............................................................Check for shipping damage ....................................Where to locate the cabinet ...................................Remove the crate and skid .....................................Install legs and casters ............................................Condensate disposal system ..................................Connect the cabinet to a proper electricalpower supply ...........................................................Start up the cabinet .................................................Installation ...............................................................Load the product in the cabinet ...............................Use ..........................................................................Cleaning and preventive maintenance ....................Troubleshooting chart ..............................................
4567778
891012122526
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SAFETY INFORMATION
• Thisunitmustbe installedand locatedappropriately, followingtheinstallationinstructionsbeforeitsuse.
• Donotallowchildrentoclimb,steporhangontotheshelvesinsidethecooler.Thatcoulddamagetheunitandcauseseriousinjuriestothem.
• Donotplaceyourfeetorsteponthefrontgrill.
• Donottouchthecoldsurfacesofthecoolerwithyourhandswetorwithmoisture.Theskincansticktothesecoldsurfaces.
• Donotstoregasolineorotherflammableliquidsorgases,nearthisorotherelectricalequipment.
• Keepyourfingersaway fromgrills; the spacesbetweendoorsandcabinetaresmall,sobecarefulwhenclosingdoorswhenchildrenarearound.
• Unplugthecoolerbeforecleaningorperforminganyrepair.
NOTEService should be provided by a qualified technician.
SAFETY PRECAUTIONSWHEN USING ELECTRICAL EQUIPMENT, CERTAIN BASIC SAFETY PRECAUTIONS MUST BE OBSERVED, INCLUDING THE
FOLLOWING:
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INTRODUCTION
CHECK FOR SHIPPING DAMAGE
Thismanualcontainsinstructionsforinstallation,operationandgeneralmaintenanceof yourunit. It also includes a TroubleshootingChart todiagnoseproblemsalongwithcorrectiveactions.
Prior to leaving the factory, each cabinet is throughly inspected andperformancetestedupto12hourstoassureproperoperatingtemperatures.
Check the crate thoroughly for signs of shipping damage. If externaldamageexists,internaldamageisalsoprobable.Uncratingshouldbedonewhilethecarrier´srepresentativeispresent.Otherwise,theequipmentshouldbeuncratedassoonaspossible,preferablywithinfive(5)days.
Themanufacturer is not responsible for in-transit damage and theconsigneemustfileanyrequireddamageclaimsdirectlywiththecarrier.
Ifthedamageissevereandobvious,writeabriefdescriptionoftheevidenceonthecarrier’sdelivery receipt,andabovethecarrier representative’ssignature.Callthedistributorordealerimmediately,indicatingthatthecabinetwasdamaged.
Ifnoobviouscratedamageispresent,withintwohoursofreceivingthecabinetfromthecarrier,removethepackagingtoinspectforconcealeddamage.
1. If concealeddamage is found, call thecarrier immediately,save all crating materials,andfilethenecessaryfreightclaimwiththecarrier.
Check for accesories:Checkthattheshelvesareinsidetherefrigerator,includingthefourclipsorsupportsforeachshelf.
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WHERE TO LOCATE THE CABINET1.Placethecabinetonasurfacesolidenoughtopreventvibrationandstrongenoughtosupportthecombinedweightof thecabinetandtheproduct load.Quickguideline:Estimate35poundspercubicfootofstoragespace.
2. Cabinetsshouldneverbeplaced in frontofwindowsorglassdoorswheresunlightwillbeindirectcontactwiththeunits.Ifacabinetislocatednearawindoworglassdoor,provideanadequateshadetoblockthesun´srays.
3. Ambient temperaturemust be between 59°F and 86°F. Low ambienttemperaturesbelow50°Fareasharmfulashighambienttemperatures.Extremetemperatureswilldefinitelyaffecttheperformanceofthecabinet.
4.Failuretoproperlylevelthecabinetcouldhinderproperdrainageanddooroperation.Ifthefloorisextremelyuneven,shimthecornerswiththinsheetsofmetal(mayalsobeusedwhenoptionalcastershavebeenincluded).Levelinglegsareprovidedwiththecabinets.Levelthecabinetbyusingtheadjustableportionofthelevelinglegsasneeded.Onpage#8youwillfindinstructionsonhowtoinstallthelevelinglegs.
5.Clearance:Leaveaspaceofatleast8”betweenthebackofthecabinetandthewalltoprovideadequateaircirculationoftheunitcompartment.
6.Thecabinetbaseofthisunitmustbesealedtothefloorwithsilicone.
8”
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REMOVE THE CRATE AND SKID
To install the legs:
Heavydutylevelinglegsareprovidedwithsomemodelssothecabinetmaybeleveledaccuratelyandtoallowroomtocleanbeneaththecabinet.Tiltthecabinetbackjustfarenoughtofitthefrontlegsandplaceablockofwoodorsomesimilarsupportunderituntilbothfrontlegsarein.Thentiltthecabinetforwardenoughtoinstalltherearlegs.
Afterthelegsareintalled,levelthecabinetbyusingtheadjustableportionofthelegsasneeded.Thisisveryimportanttoinsureproperdraininganddooroperation.
To install casters:Casters are suppliedasoptionalequipment. To install the casters, follow thedirectionsforinstallinglegs.
INSTALL LEGS AND CASTERS
To lower, turnclockwise
Leveling leg
To raise, turn counterclockwise
1. Remove the external packaging(corrugatedboardandplasticwrappings).Check for concealed damage. If anydamageisidentified,immediatelyforwardacomplainttothetransportationcompany.
2.Movethecoolertheclosestpossibletoitsfinallocation,beforeremovingtheskid.
3.Usingascrewdriverremovethescrewsthatfix the skid to the cooler, ormetalsupportsifapplicable.
Metalsupport
Screws
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Allunitscomeequippedwithnon-electricevaporatorpanslocatedinthebottomofthecabinetinthecondensingunitcompartment.Noadditionalplumbinginstallationisrequired.
Eachunit requires a dedicated circuit to preventmalfunctionof thecompressorandtheelectricalcomponents.Eachunitshouldbeconnectedto itsowncircuit inaccordancewithNationalElectricCodesand localordinances.
CONDENSATE DISPOSAL SYSTEM
CONNECT THE CABINET TO PROPER ELECTRICAL POWER SUPPLY
Evaporatorpanforfreezers Evaporatorpanforrefrigerators
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START UP THE CABINET1.Shelvesandshelfclips(4clipspershelf)arepackedinsidethecabinetprior to shipment. After selectingthe appropriate spacing inside thecabinet,installshelfclipsbyinsertingtopofclipinsidethepilasterandthenpress the lower sectionof the clipwhilepushinginwardsuntilitsnapsintoplace.Repeatuntilall clipsareindesired location. Place shelf onclipscheckingthatallfourcornersofshelvesareleveledandsupportedbythefourshelfclips.
Clip
Pilaster
2. Plug inelectricalpowercord. Donotunderanycircumstancecutorremovetheearthingpin fromthepowercord. Removalofearthingpininvalidatesproductwarranty.
BS1363usedinUK&Ireland
CEE7/5usedinBelgium,Greece,Poland,France,
andSlovenia
CEE7/4 “F”used inAustria,Bosnia,Bulgaria,Estonia, Finland, Germany, Hungary, Italy,Portugal,Russia,Romania,Slovenia,Spain,and
Turkey
AS3112TypeIusedinAustralia
SouthAfricapowercordtype“M”
Round groundingprongusedinUSA
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a.Thefrontgrillisshippedinsidethe cooler. Take it out from thecabinet.
b.Use aPhilips screwdriver tosecurethe4screwsthatwillholdthefrontgrilltothecabinet.
c. The installedplastic frontgrillwilllooklikethis.
Somemodelshavethefrontgrillinsidethecooler,toinstallitfollowtheseinstructions:
INSTALLATION
FRONT GRILLS
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INSTALLATION
a . O p e n t h e d o o r 9 0 ° ,approximately.
b.Use aPhillipsscrewdriver toremove the screwon topof thefrontgrill.
c. Lift gently the front grill untilyoufreeitfromtheclipsfixedtothecabinet.
d.Removethefrontgrill.
screw
Clip(oneateachside)
Somemodelshaveametalfrontgrillinstalled,inthiscasetoremoveitfollowtheseinstructions:
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CONNECTION OF YOUR COOLER OR FREEZER TO THE ELECTRICAL SUPPLY1.Plug in theelectrical cordof theunit toawalloutlet, following therecommendationsaboutelectricalinstallationinthismanual.2.Letthecoolerorfreezerrunwithnoproductloadfor2hours,orletthecompressorcompletethreeon/offcyclestoassurethatthetemperatureinside is appropriate for the products, before loading them into therefrigerator.Thetemperatureofacoolershouldbebetween36°Fto41°F(2°Cand5°C)Thetemperatureofafreezershouldbebetween14°Fto-10°F(-10and-23°C)ThetemperatureofaFROSTERunitshouldbeunder32°F(0°C)
USE
USE OF YOUR COOLER OR FREEZER WITH MECHANICAL THERMOSTAT
Thepositionoftheknobforanappropriatecooling temperature, under normalconditions,isfactorypreset.To increase cooling,move the knob to ahighernumber.Todecrease cooling,move the knob toalowernumber.
MechanicalThermostat
USE OF YOUR COOLER WITH CAREL ELECTRONIC THERMOSTAT
FOGELcoolersareprovidedwithaversatileelectronic thermostat thatallowstocooldifferentbeverages,withtemperaturesdownto40°F(4°C),dependingonthemodel.
To turn off the lights of thecooler press the light bulbsymbol.
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IN ORDER TO LEAVE THE ENERGY SAVING MODE, YOU ONLY NEED TO OPEN THE COOLER DOOR OR GENTLY
PRESS THE “ES” BUTTON FOR 5 SECONDS.
Energy saving mode selector
Off switch for lights
Off switch for audible alarms
ES
setmute
ES
Thisunithasacontrollertoreduceenergyconsumption.Whenitdetectsthatthedoorhasnotbeenopenedformorethan3hours,thelightswillgooff (if applicable) and the coolerwill goautomatically into “energysavingmode”byslightlyincreasingitsinneroperatingtemperature.Inthismanner,whileyourbusinessisclosed,youwillsaveapproximatelyupto40%inenergyconsumption.
*MANUAL ACTIVATION OF THE ENERGY SAVING MODE
Whenclosingourbusiness,pressgentlythe“ES”buttonfor5secondsuntilthewordECOisdisplayed,whichconfirmsthattheenergysavingmodehasbeenactivated.
Onceactivated,thelightswillgooff(ifapplicable)andthewordECOwillremainonthedisplay.
AFTER OPERATING FOR 8 HOURS IN THE ENERGY SAVING MODE, THIS DEVICE WILL RETURN TO THE
STANDARD OPERATING TEMPERATURE.
*NOTE: These functions can be modified or eliminated according to the requirements to factory.
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TEMPERATURE MODETEMPERATURE RANGE
+ 40°F to +48°F (+4°C to +8°C)
+36.5°F to +44.5°F (+2.5°C to +6.5°C)
+32°F to 40°F (0°C to +4°C)
STANDARD TEMPERATURE MODE
STANDARD TEMPERATURE MODE
STANDARD TEMPERATURE MODE
TEMPERATURE SELECTION
*NOTE:THETEMPERATURERANGESCANVARYACCORDINGTOTHEPROGRAMMINGREQUIREMENTSTOFACTORY.
Energy saving mode
Lights off
Sound alarms off
Ambient sensorfailure
Report to servicecenter
Report to servicecenter
Open door Close door
Low temperature alarm
High temperature alarm
Note: The sound alarm can be turned off by pressing the red button “set mute” on the right side of the display.
Refrigeration systemfailure
Report to servicecenter
Report to servicecenter
ES
setmute
selectorES
ENERGY SAVING DISPLAY
If the display shows a number, the cooler is working inoptimal conditions and no technical service is needed.
ALARM INDICATES WHAT TO DO?
In case the alarm is not turned off by the actions suggested or you have any questions regarding the cooler performance, please contact the information and service center.
CAREL ALARM INDICATORS
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USE OF YOUR COOLER OR FREEZER WITH DIXELL ELECTRONIC THERMOSTAT
Your commercial Refrigerator or Freezer is manufactured with an electronic thermostat to control various functions of your unit, such as temperature, defrost cycles, alarms, etc.
TEMPERATURE SELECTION*TEMPERATURE ITEM
-5°F to +5°F (-20.5°C to -15°C)
+35°F to 39°F (+2°C to +4°C)
DIXELL XR60CXFREEZER
COOLER DIXELL XR40CX
*These temperatures may vary according to customer request.
Compressor enabled
Anti-short cycle delay enabled
Defrost enabled
* Drip time in progress
* Fans enabled
* Fans delay after defrost in progress
* An alarm is occurring
LED MODE FUNCTION
Flashing
ON
Flashing
ON
Flashing
ON
ON
* Freezers only
READING THE LEDS:EachLEDfunctionisdescribedinthefollowingtable:
SET
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HOW TO SEE THE SET POINT
1.Thesetpointparameteristhetemperatureatwhichthecompressorcutsout.
2.PushandimmediatelyreleasetheSETkey:thedisplaywillshowthesetpointvalue;
3.PushandimmediatelyreleasetheSETkeyorwaitfor5secondstodisplaytheprobevalueagain.
HOW TO CHANGE THE SET POINT
1.PushtheSETkeyformorethan5secondstochangetheSETpointvalue;
2.Thevalueofthesetpointwillbedisplayedandthe“C”or“F”LEDstartsblinking;
3.TochangetheSetvaluepushtheorarrowswithin10s.
4.TomemorizethenewsetpointvaluepushtheSETkeyagainorwait10s.
DIXELL ALARM INDICATORS
MESSAGE CAUSE
P1
P2
HA
EA
Room probe failure
Evaporator probe failure
Maximum temperature alarm
Door alarm
LA Minimum temperature alarm
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USE OF YOUR COOLER, FREEZER OR FROSTER WITH COEL ELECTRONIC
THERMOSTATSomemodelscomewithaversatileelectronic thermostatthatallowstocoolbeveragesatdifferent temperature rangesappropriate to the typeofproduct.Theelectronicthermostatallowstoselectthreetemperaturerangeswiththethreedigitalbuttons(S1,S2andS3),whicharelocatedonthedigitaldisplayofthethermostat(seeillustration).
To select the operation temperatureof your cooler, slightlypress for threeseconds thebutton corresponding tothe typeofproduct thatyouwill cool,accordingtothesuggestionsinthenextsectionof thismanual. Youwill hearan audible signal confirming that theselectedbuttonhasbeenactivated.
Electronicthermostat
BUTTON TEMPERATURERANGE
PRODUCT SUGGESTION
SOLID DOOR
S1
S2
S3
+5°F to +15°F (-15°C to -9.4°C)
0°F to +10°F (-18°C to -13°C)
-5°F to +5°F (-20.5°C to -15°C)
COLD TEMPERATURE
COLDER TEMPERATURE
COLDEST TEMPERATURE
BUTTON TEMPERATURERANGE
PRODUCT SUGGESTION
GLASS DOOR
S1
S2
S3
0°F to +10°F (-18°C to -12.2°C)
-5°F to +5°F (-20.5°C to -15°C)
-10°F to 0°F (-23°C to -18°C)
COLD TEMPERATURE
COLDER TEMPERATURE
COLDEST TEMPERATURE
TEMPERATURE SELECTION FREEZERS USA*
TEMPERATURE SELECTION COOLERS
BUTTON TEMPERATURERANGE
PRODUCTSUGGESTION
ECO
S1
S2
S3
42°F to 50°F (+6°C to 10°C)
37°F to 45°F (+3°C to +7°C)
32°F to 40°F (0°C to +4°C)
35°F to 43°F (+2°C to +6°C)
ENERGY SAVING MODE
COLD TEMPERATURE
THE COLDEST TEMPERATURE
COLDER TEMPERATURE
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*Thesetemperaturesmayvaryaccordingtocustomerrequest.Please,seethelabelonyourunit.
ENERGY SAVING MODE
All BeveragesBottled and/or Canned Beer
FROSTER Setting for Bottled Beer
BUTTON TEMPERATURERANGE
PRODUCTSUGGESTION
ECO
S1
S2
S3
37°F to 45°F(+3ºC to +7 ºC)
32°F to 40°F (0ºC to +4 ºC)
25°F to 32°F (-4°C to 0°C)
27°F to 34°F(-3ºC to +1ºC)
FROSTER® - GLASS DOOR
ENERGY SAVING MODE
Bottled and/or Canned BeerBottled Beer
FROSTER Setting for Bottled Beer
BUTTON TEMPERATURERANGE
PRODUCTSUGGESTION
ECO
S1
S2
S3
34°F to 41°F(+1ºC to +5 ºC)
27°F to 34°F (-3ºC to +1 ºC)
18°F to 25°F (-8°C to -4°C)
21°F to 29°F(-6ºC to -2ºC)
FROSTER® - SOLID DOOR
TEMPERATURE SELECTION FROSTER*
* IMPORTANT:The Energy Saving Mode (ECO) does not apply for commercial freezers.
BUTTON RANGETEMPERATURE PRODUCT SUGGESTION
S1S2S3
-10°F to 0°F (-23°C to -18°C) GLASS DOOR FREEZERSOLID DOOR FREEZER
TEMPERATURE SELECTION FREEZERS OTHERS*
The electronic thermostat of your unit comeswithadelayed start system toprotect it againstdeficienciesofvoltageandenergysupply.Whenyou turnonyour freezer, thedigitaldisplaywilllightandshowthe“od”alarmfor3minutes.Iftheenergysupplyisappropriate,theunitwillstartitsnormaloperationafter3minutes.
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USEIMPORTANT
ENERGY SAVING DEVICE. This unit is equippedwith an electronic device that reduces energyconsumption.Ifthedoorremainsclosedforthreehours,thelightsshutoffand the refrigeratorautomaticallygoes into “EnergySavingMode”,slightlyincreasingtheinternaltemperature.Thismodeallowsyoutosaveapproximatelyupto40%inenergyconsumptionwhilethelocaleisclosed.
NOTE: This function can be modified or eliminated according to the requirements to factory.
MANUALLY ACTIVATING THE ENERGY SAVING MODE.
Whenclosing the locale, lightlypresstheECObuttononthedigitalscreenforthreesecondsuntilyouhearabeepingsound confirming that the energysavingmodeisactivated.
When the ECO feature is activated,thelightsshutoffandyouwillseethegreen ECO light illuminated on thedigitaldisplay.
TO EXIT THE ENERGY SAVING MODE, SIMPLY OPEN THE DOOR OR PRESS THE ECO BUTTON FOR THREE SECONDS.
IF YOU UNPLUG THIS UNIT, YOU WILL LOSE THE ENERGY SAVINGS.
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USE
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DRAINAGE SYSTEM FOR HORIZONTAL COOLERS
EVAPORATOR DRAINAGE SYSTEM:
Allhorizontalcoolershaveadrainpantoreceivethewaterfromthedefrostcyclesoftheevaporator,locatedunderthecondensingunit.Itisnecessarytoremovethisdrainpanwhenclosetobefull,toavoidwaterspillontheflooroftheshop.Toremovethedrainpan,firstremovethefrontgrillandthenpullthedrainpanoutslidingitoveritsrail.
Makesurethatthedrainhoseiscorrectlydirectedtowardsthedrainpan,otherwisethewatermaygotothefloorofyourstore.
INTERNAL DRAINAGE SYSTEM:
Yourhorizontalcoolerhasalsoadrainlocatedintheinnerbottomfloorofthecabinet.Whencleaningtheinteriorofyourcooler,makesuretoremovethecapofthenozzlelocatedontheexteriorlowersectionofthecabinet.Itisrecommendedtoplaceawatercollectingpanunderthenozzleontheexterior,whencleaningtheinside.
USE
DETAIL
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CLEANING AND PREVENTIVE MAINTENANCE
Yourunit requires very littlemaintenance.However,periodic cleaningcanhelpprolongproductlife.Remembertodisconnectthepowersourcebeforecleaning.Removeallproductsandplacetheminanothercooler.
1.Cleanonceamonththecondenserwithagreaseremover.Thecondenserislocatedinthelowerpartofyourunit,behinddegrill.
* This does not apply to zeromaintenance condenser. This type ofcondenserhasnofins.
2.Thecoldplatefreezersrequireamonthlydefrosttoeliminatetheexcessiceand frost thataccumulateson them.For thatpurpose, remove theproductfromthefreezerandunplugtheunitfromthepowersupply.Leavethedoorsopentohelpthedefrostingprocess.Donothitthecoldplatesortrytouseanytooltoremovetheice.Oncetheicehasmelted,cleantheinsideandplugintheunitagain,followingtheinstructionsinthismanual.
3.Cleantheinsideandtheexteriorofyourcooler,includingtheshelves,withamildsoapsolution.Donotusestrongdetergents.Wipedry theinsideofthecoolerbeforeloadingproductagain.
4. Plug in your unit andwait for 2 hours for the temperature to beappropriatetoloadyourproductback.
Condenser
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Compressorwillnot 1.Powerdisconnected 1.Checkservicecordstart,nonoise forproperconnection 2.Blownfuseor 2.Replacefuseor breaker resetbreaker 3.Defectiveorbroken 3.Repairorreplace wiring 4.Defectiveoverload 4.Replace 5.Defectiverelay 5.Replace 6.Thermostatonoff 6.Turndialof position thermostattoon position
Warmstorage 1.Temperaturecontrol 1.Resetcontroltemperatures notsetproperly 2.Notenough 2.Leakcheck.Change refrigerant drier,evacuateand recharge 3.Cabinetlocationtoo 3.Relocatecabinet warm 4.Toomuchrefrige- 4.Changedrier, rant evacuateandrecharge 5.Lowvoltage,com- 5.Checkvoltage pressorcyclingon supply overload
Compressorrunscon- 1.Defectivecontrol 1.Replacetinuously-producttoo 2.Controlfeelertube 2.Pushcontrolfeelercold notinstalledinwell tubeintowell 3.Notenough 3.Leakcheck.Change refrigerant drier,evacuateand recharge
Compressorruns 1.Notenough 1.Leakcheck.Changecontinuously-product refrigerant drier,evacuateandtoowarm recharge 2.Inefficientcompres- 2.Replace sor
TROUBLESHOOTING CHART
MAN-217-R
500 S Falkenburg Road | Suite 200 | Tampa, FL 33619
ph: 813.870.0340 x121 | fax: 813.877.5832
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