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eliteaccess.com
®
ACCESS SYSTEMS INCACCESS SYSTEMS INC
Instruction Manual
ROBO SWINGResidential Gate Operator
Installation instructions and manual book for architects, general contractors and dealers
Copyright © 1992 by Elite Access Systems, Inc. – www.eliteaccess.com
Click on the desired topic in the “Bookmarks” column or “Table of Contents” to select page.
T A B L E O F C O N T E N T S
23456789
1011121313141516171819202122
23-24
252526262728282930
Please DO NOT Touch me!...Unless you are an Authorized
Service Technician!
Release 7
All rights reserved. No part of this manual may be reproduced in any means; graphic, electronic, mechanical, or photocopied without the express written permission of the publisher of this material
© Copyright 1992 byElite Access Systems, Inc.
1
7/02
Safely Operating GateConfiguration and SpecificationsConcrete Pad and Gate AttachmentStandard InstallationCompact InstallationGate Arm InstallationGate Movement DirectionAdjustment of Output ShaftDC Power Supply Connection“Optional” Solar PanelTerminal Input ConnectionsAdjusting Gate Traveling DistanceTimerReversing SensorEmergency Release“Optional” Input BoardSafety Loop SystemCenter Loop SystemExit Loop SystemMaster and Slave Operators with TimerMaster and Slave Operators without TimerControl Board FunctionsLED DescriptionsTroubleshooting How to Reset Breaker Switch How to Check Fuses Gate will not close! Gate will not open! If you hear a “BEEP” soundRobo Swing Parts ListMaintenanceRobo Swing Parts IllustrationsAdditional Equipment
S A F E L Y O P E R A T I N G G A T E
Owners Must Never Let Pedestrians Cross the Path, Step or Hang on a Moving Gate!
Owners Must Never Mount Any Gate Operating Device Accessible Through the Gate!
The Robo Swing is for Single Home Applications
DO NOT Use for Apartment or Condominium Applications.
2
C O N F I G U R A T I O N A N D S P E C I F I C A T I O N S
3
Recommended Gate Setup Configuration
Warning Signs Attached on Both Sides of Gate
Warning Sign Clearly Visible on Operator
Gate Attachment Bar Must Go Completely Across the Gate for Full Strength
4" Max. Width
CAUTION
Robo Swing Specifications:Gate Speed – 15 - 17 seconds per 90° cycleMaximum Gate Length – 16 feet Maximum Gate Weight – 400 poundsMaximum Cycles – 250 cycles per day with Elite's Plug-In Transformer. (Gate size 16 ft x 6 ft) – Solar power cycles per day varies, Contact Elite for more Information – Battery back-up cycles (50 cycles total)AC Power Supply – 18 VAC 2.0 Amp Plug-In Transformer (Elite Part # A POW-1)AC Power Supply Wire – 14 gauge or greater landscape lighting cable rated for direct burial and 300 watts at maximum length of 1000 ft DC Power Supply – Built-in, back-up for AC or Solar power failure onlySolar Power – Optional (Elite Part # SOLAR 3)
Be sure to read and follow all Elite's instructions before installing and operating any Elite product. Always disconnect the gate operator's power source before repairs are attempted. Elite Access Systems, Inc. is not responsible for improper installation or failure to comply with local building codes.
C O N C R E T E P A D A N D G A T E A T T A C H M E N T
4
6"
Out
InPost
Concrete Pad
Concrete Pad
Above Ground
Below Ground
Bell Box3/4" PVC
Short Arm
Long Arm
Hinge Center
14"
2"
24"
35.5"
46"
28"
25"
10" 29.5"
30"
28"
24"
Red Head Fastener1/2" x 3 1/2"
Sample Standard Installation
J2
1.5A
- 25
0V
1.5A
- 25
0V
S T A N D A R D I N S T A L L A T I O N
5
D
10"
Out
Long Arm
In
Out
In
*Refer to Note
Concrete Pad
Hinge Center
EB
A
C
Sample Standard Installation is Shown on Previous Page.
Short Arm
DistanceDistance
Caution: If the gate is longer than 18 feet, follow Chart A : A-2.
Suggestion: The dimension between the gate and the concrete pad is always 10 inches less than the dimension D.
Example: D = 42", if the dimension between the gate and the concrete pad is 32".
1
2
3
4
5
6
34.5"
44"
44"
45"
44.75"
41"
34.75"
36.5"
37"
37"
35.75"
39"
29.5"
32.5"
30.5"
30.5"
29.5"
27.5"
35"
42"
40"
37"
32"
28.5"
14"
14"
14"
14"
14"
14"
43"
32"
40"
43"
44"
41"
A B CChart B
D E Dist
ance
Dist
ance
1
2
3
4
5
6
46"
46.75"
46.75"
47.25"
47"
42.5"
35.5"
35.5"
37"
37.25"
35"
33"
29.5"
33.5"
31.5"
30"
29.5"
26.5"
35"
42"
40"
37"
32"
28.5"
11"
11"
11"
11"
11"
11"
45"
37"
41"
45"
45"
41"
A B CChart A
D E Dist
ance
Dist
ance
D minus 10"
*Note - If this dimension is between 20 and 32 inches, compact installation is necessary. (Refer to Page 6)
Dimension (A) thru (E) are from the center of one pivot point to the center of another pivot point.
Wal
l
20"Minimum
Width
C O M P A C T I N S T A L L A T I O N
6
4"22"
4" 20"
24"
36"
10"
Long ArmCut Cut
Short ArmCut
Follow the exact measurements, then cut the standard arm to meet the shorter measurements.
Compact Installation Only!DO NOT Use These Measurements for a Standard Installation.
Gate ClosedGate Open Hinge Center
9"2"
33"
25.5"
23"
20"to
32"
26.5"
G A T E A R M I N S T A L L A T I O N
Incorrect Installation
Correct Installation
Once the gate arm measurements are calculated:
Weld Completely Around the Rectangular Tubes
weld the bracket on the gate.
........then weld the shorter arm.
Weld the longer arm..........
7
G A T E M O V E M E N T D I R E C T I O N
8
Plug in the limit/motor harness wires to the left socket (#1) if your gate, from the inside of the property, opens to the left and closes to the right. Plug into the right socket (#2) if the gate opens to the right and closes to the left from the inside of the property.
OVERLOAD
POWER
CHARGE OK
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
W1
OFF
OPEN TO RIGHT
Socket #1 Socket #2
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
Socket #1 Open to Left
Open to Right Socket #2
A D J U S T M E N T O F O U T P U T S H A F T
9
TightenHandle
Tighten the Nut
Fit Pin in Slot
90°Red handle must be in this position
Pull
Pull the short arm away from the gate. NO slippage should occur.If it does, go back and tighten the nut more.
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
OFF
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
CHARGE OKCHARGE OK
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
W1
OFF
OPEN TO RIGHT
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
CHARGE OK
D C P O W E R S U P P L Y C O N N E C T I O N
10
Use Elite's optional 18 VAC plug-in transformer (Elite Part # A POW-1). Hook up the transformer to 115 VAC. Use two, low voltage, 14 gauge / 300watt direct burial, landscape lighting cables. Hook these wires to the two yellow wires from the control board to the plug-in transformer.
18 VAC Plug-in Transformer
14 Gauge Wires
Maximum Wire Length should not exceed 1000 ft.
Polarity Does Not Matter
2
135
6810
79
4
Yellow Wires #2, #4
Do Not use solar panel and plug-in transformer at the same time.
To 115 VAC
CAUTION
Beep!
After the plug-in transformer has been connected to the power source, connect the battery cable plug to the limit/motor harness plug. You will immediately hear a beep for a few seconds. After the beep, check the “Charge OK” LED......
Limit/Motor Harness......it must be “ON”.
If you use Elite's optional solar panel (Elite Part # Solar 3). Connect the two wires from the solar panel to the two yellow wires on the control board. Sunlight will energize the batteries through the solar panel. This solar panel will charge up to 2800 Mamp/Hr in optimum conditions & 500 Mamp/Hr in light overcast conditions. For detailed specifications consult the Solar 3 Installation sheet.
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
W1
OFF
OPEN TO RIGHT
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
CHARGE OK
“ O P T I O N A L ” S O L A R P A N E L
11
Energizing Robo Swing with solar power only needs the radio receiver to operate the gate. The only recommended external devices other than radio receivers are dry-contact command devices which do not consume any current like key switches. Using other devices that consume high current such as telephone access, magnetic locks or loop detectors will cause excess drainage of the battery and eventually completely drain the battery .
Elite recommends using 1 or 2 larger batteries (12 VDC, 30 Amp) (Elite Part # A 12330 or A 12330 PACK) in Robo Swing when using the optional solar panel.
Polarity Does Not Matter
2
135
6810
79
4
Yellow Wires #2, #4
Do Not use solar panel and plug-in transformer at the same time.
CAUTION
CAUTION
Solar Panel(Elite Part # SOLAR 3)Stand Not Included
30 Amp.12 VDC
For More Details,Contact your Local Dealer
T E R M I N A L I N P U T C O N N E C T I O N S
12
1 2 3 4 5 6 7 8 9 10
12 VDC Radio Receiver
Transmitters
External “Exit” Loop Detector
External “Safety” Loop Detector
Phone Entry
PushButton
CardReader
Fire orAny KeySwitch
Terminal 8 = Grey WireTerminal 8 = Black WireTerminal 9 = Grey WireTerminal 10 = Red Wire
4
7 8
0HELP
9
1 2 35 6
Photo Electric Eye
The radio receiver must be 12 VDC only (Elite Part # A 1099-12V). If you want to use safety, exit or center loops, you must use 12 VDC loop detectors only (Elite Part # A 23). The hook-ups for the radio receiver are as follows: Strike open wires go to 8 and 9 on terminal. Power supply goes to terminal 10 (positive +) and terminal 8 (negative -). Connections for other devices are shown below.
(Elite Part #A 3060)(Elite Part #A 3089)
LimitSwitches
TIMERTIMER UP
ONON
OFF
6060 0
PW
Release the red handle and open the gate to a distance desired. Loosen the screw. Turn plastic part until the half moon shape hits the limit switch. For closing cycle, do the same with the other plastic part.
A D J U S T I N G G A T E T R A V E L I N G D I S T A N C E
13
A D J U S T A B L E T I M E R
If you want to use the automatic close for the gate system the timer switch should be put in the “ON” position. If you want to use the push open or push close command, the timer should be switched to the “OFF” position.
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
W1
OFF
OPEN TO RIGHT
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
CHARGE OK
Set Timer 1 to 60 seconds
TIMERTIMER UP
ON
OFFOFF
60 0
PW
Hex Screw
For a more precise adjustment, you may use the hex screw.
Loosen Screw
Adjustments
There is a blue pot with a white screw adjustment on the upper portion of the control board marked “Reverse Sensor”. Do Not Touch Alarm Sensor blue pot.
The level of sensitivity has to do with the weight of the gate and the condition of installation.Too sensitive = if the gate stops or reverses by itself. Not sensitive enough = if the gate hits an object and does not stop or reverse.
A D J U S T A B L E R E V E R S I N G S E N S O R
14
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
W1
OFF
OPEN TO RIGHT
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
CHARGE OK
SYSTEM ON
ALARMSENSOR
REVERSEREVERSESENSORSENSOR
HEAVYGATE
There is an LED “Heavy Gate” which will light up when the gate is heavier than normal for the operator. The operator will still function properly.
Maximum Sensitivity
Minimum Sensitivity
Unscrew BoltSpecial tool required for the “optional” security bolt
Lift Off Cover
Loosen Red HandleGate can now be manually moved
1
2
3
E M E R G E N C Y R E L E A S E
Grab the Gate to Make Adjustments
Tighten the Red Handle, Replace the Cover and Bolt when FinishedWhen the power is turned on again, the gate will readjust itself automatically. 15
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2J2
CHARGE OK
“ O P T I O N A L ” I N P U T B O A R D
16
The optional board allows extra control of the gate, is available only from Elite Access Systems. Installation is simple; just clip the optional board to the J2 slot on the top of the control board. Below lists the function of each pin.
Open Switch
Stop Switch (Cut W1 Jumper at Bottom of Board)
Timer Close Output from Master to Slave
Timer Input from Slave to Master (Close Command)
Vandalism Alarm Output (Not Burglar Alarm) - 12 VDC
Emergency Open (Direct Command from Battery to Motor)
Emergency Close (Direct Command from Battery to Motor)
Magnetic Lock - Dry Contact Relay (Com NC)
Center Loop Option (For Swing Gate Operators Only)
16162 4 6 8 1010 1212 1414
15151313111197531
1 & 2
3 & 4
5 & 6
7 & 8
9 &1010
1111 & 4
1212 & 7
1313 & 1414
1515 & 1616
W1
16-Pin Plug
Use a Normally Closed Contact
“ S A F E T Y L O O P ” S Y S T E M
17
Allows gate to stay open when vehicles are obstructing path.
OUT
4'
4' Typical
Fill Loop Cuts with Proper Sealer
IN
Three Wire Layers in Loop Cut
1/4"
1 1/2"
SafetyLoop
SafetyLoop
TwistedWires
From LoopCut
4'4'
4'
4'
7654321 8 9+
10Exit LoopSafety Loop
Or PhotocellStrike Open orPush Button
Fire DepKey Switch Radio Receiver
-
External “Safety” Loop Detector
Caution: Suggested for vehicles 14 feet or longer. If a vehicle is shorter, a center loop system is recommended and should be installed.
Velcro external loop detectors in place
J2
1.5A
- 25
0V
1.5A
- 25
0V
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2J2
CHARGE OK
16162 4 6 8 1010 1212 1414
15151313111197531
“ C E N T E R L O O P ” S Y S T E M
18
Allows gate to stay open when vehicles are obstructing path.
1515 & 1616
16-Pin Plug
External “Center” Loop Detector
Caution: This option is for all vehicles including ones less than 14' long. Center loop system requires two safety loops
Velcro external loop detectors in placeOptional Input Board
needed for this function.
J2
1.5A
- 25
0V
1.5A
- 25
0V4'
4'
Center Loop Even with Edge of Open Gate
4'Typical
Fill Loop Cuts with Proper Sealer
OUT
IN
Three Wire Layers in Loop Cut
1/4"
1 1/2"
CenterLoop
SafetyLoop
SafetyLoop
TwistedWires
From LoopCut
“ E X I T L O O P ” S Y S T E M
19
Allows gate to automatically open for exiting vehicles.
Velcro external loop detectors in place
7654321 8 9+
10Exit LoopSafety Loop
Or PhotocellStrike Open orPush Button
Fire DepKey Switch Radio Receiver
-
External “Exit” Loop Detector
4'
4'
4'
4'
4'
4'
4'Fill Loop Cut with Proper
Sealer
TwistedWires
From LoopCut
OUT
IN
ExitLoop4'
Three Wire Layersin Loop Cut
1/4"
1 1/2"
J2
1.5A
- 25
0V
1.5A
- 25
0V
Use Low Voltage Wires to Connect Gate Operators Together
M A S T E R A N D S L A V E W I T H T I M E R
20
To use the master/slave option with Robo Swing, you must purchase the Optional Input Board (Elite Part # Q203) and connect it to the J2 slot. (Refer to page 16)
13
57 9 11 13 15
108
64
2
12 14 1616141210
864
2
1513119
753
Master J2 Plug
1. Make master/slave J2 plug connections as shown above
2. Turn timers on BOTH control boards to the “ON” position
3. Use MASTER timer ONLY for the auto close time adjustment (0 to 60 sec)
4. Turn the SLAVE timer adjustment all the way Counterclockwise
Slave J2 PlugMaster Pin 1 to Slave Pin 1
Master Pin 5 to Slave Pin 7
Master Pin 6 to Slave Pin 8Master Pin 2 to Slave Pin 2
Caution: 18 VAC plug-in transformer, per gate operator required
1
TIMERTIMER UP
ONON
OFF
6060 0
PW
Master Timer “ON”
Master Slave
TIMERTIMER UP
ONON
OFF
60 0
PW
Slave Timer “ON”
Maximum Counterclockwise
Setting
Set Timer 0 to 60 seconds
Use Low Voltage Wires to Connect Gate Operators Together
Master Slave
M A S T E R A N D S L A V E W I T H O U T T I M E R
21
To use the master/slave option with Robo Swing, you must purchase the Optional Input Board (Elite Part # Q203) and connect it to the J2 slot. (Refer to page 16)
13 5 7 9 11 13 15
1084 6
2
12 14 16161412106 84
2
15131195 73
Master J2 Plug
1. Make master/slave J2 plug connections as shown above
2. Turn timers on BOTH control boards to the “OFF” position
Slave J2 PlugMaster Pin 1 to Slave Pin 1
Master Pin 2 to Slave Pin 2
Caution: 18 VAC plug-in transformer, per gate operator required
1
Master Timer “OFF” Slave Timer “OFF”
TIMERTIMER UP
ON
OFFOFF
60 0
PW TIMERTIMER UP
ON
OFFOFF
60 0
PW
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
W1
OFF
OPEN TO RIGHT
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
CHARGE OK
C O N T R O L B O A R D F U N C T I O N S
22
1 Power on LED2 Charge on LED3 Low battery indicator LED4 Heavy gate indicator LED5 Open Relay LED6 Close Relay LED7 System on, Reversing sensor and Alarm sensor8 Alarm sensor LED9 Reversing sensor LED (Rebounder)1010 Central control LED1111 Fire department or key switch LED1212 Strike open LED1313 Safety loop or photocell LED1414 Exit loop LED
1515 Radio receiver LED1616 Timer power LED1717 Timer-Up indicator1818 J2 alternate optional output 1919 Movement direction sockets2020 Replace fuse indicator2121 Spike suppressor2222 Jumper for stop button2323 Optional Input board 2424 Plug in power - 18 VAC or solar panel and terminal block connector2525 Breaker reset2626 Overload LED
1515141413131212
1111
1010
4
9
2323
8
7
1818
2424
2121
17171616
22221919
2020
1
2626
23
5
6
2525
L E D D E S C R I P T I O N
23
Power at all times when there is one or more power sourcesie: Battery, 18 VAC or solar
Charger OK on when there is any charging powerie: 18 VAC - solar
Battery Lownormally off - it willindicate low battery
System Onwill work only when thegate is in motion
Alarm Sensorwhen LED goes on youwill hear a beep soundfor about 20 seconds
Heavy Gatewill work only when thegate is in motion
Open Relay Open relay is not energized
1. No power source at all If dimmed down 1. Bad board power fuse
1. No Transformer or Solar If dimmed down 1. Bad charging power fuse
1. Motor stop2. No motor current detected
Battery OKBattery voltage is over minimum required limit
Gate weight andcondition are OK
System is OK
Open relay is energized
Flashing LED - Battery isless than required limit needs to be recharged
Power source OK andboard power fuse OK
Transformer or solar OKand charging power fuse OK
1. Excess usage2. Bad charging system3. Under rate solar panel4. Bad battery5. Bad battery connection
1. Hearing beep sound means overload2. Gate is too heavy3. Broken wheel4. Gate off track5. Unwanted object has physically stopped gate
1. Gate is too heavy2. Bad wheels3. Bad rollers4. Chain is too tight5. Steep slope on open or close cycle6. Low battery
Close Relay Close relay is not energizedClose relay is energized
Detecting motor current
Note: Circled red numbers indicates location on control board, identified on page 22.
1
2
3
5
6
7
8
4
LED Description LED On LED Off
L E D D E S C R I P T I O N - C O N T I N U E D
LED Description LED On LED Off
Note: Circled red numbers indicates location on control board, identified on page 22.
9 Reversing Sensor No obstruction is detectedSensor is detecting obstruction
1111 Fire Dept Receiving signal at terminalblock 1 & 2
Not receiving signal atterminal block 1 & 2
1010 Central Control Not receiving any command
Acknowledgement ofreceiving open commandfrom one of the terminals
• Fire Department 1 & 2• Strike Open 3 & 4• Safety Loop 5 & 6 • Exit Loop 7 & 8• Radio Receiver 8 & 9
1212 Strike Open Receiving signal at terminalblock 3 & 4
Not receiving signal atterminal block 3 & 4
1313 Safety Loop Receiving signal at terminalblock 5 & 6
Not receiving signal atterminal block 5 & 6
1414 Exit Loop Receiving signal at terminalblock 7 & 8
Not receiving signal atterminal block 7 & 8
1515 Radio Rec Receiving signal at terminalblock 8 & 9
Not receiving signal atterminal block 8 & 9
1717 Timer UP Output signal to close relay Not receiving signal toclose relay
1616 Timer PW Timer power is on Timer is not on
24
OVERLOAD
POWER
BATTERY LOW
OPEN RELAY
CLOSE RELAY
DC OPEMAD
HEAVYGATE
CHARGINGPOWER
BOARDPOWER
CHECKCHECKFUSEFUSE
J2
CHARGE OK
OPEN TO RIGHT
If the gate is not moving in any direction be sure to check all of the LED displays on the control board. If the board power or charging power LEDs are “ON”, change the corresponding fuse on the top left corner of the board.
T R O U B L E S H O O T I N G
If all electronic sensors fail or are not adjusted properly due to heavy gates, off-track gate, or obstructed gate path, the breaker will kick-out. Reset the breaker by pressing the reset button located on the bottom left corner of the control board.
How to Reset the Breaker
How to Check the Fuses
CAUTION
CAUTION
Always disconnect the battery before resetting the breaker or injury could occur as the gate starts.
The breaker reset is located at the bottom left corner of the control board as shown
Replace fuse with 1.5A - 250V fuse
(Elite Part # Q162)Robo Fuse
25
0
PW
CENTRAL CONTROL
DC OPERATOR v 5MMADE IN USA
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
26
T R O U B L E S H O O T I N G
The Gate Will Not Close!
Symptom: The radio receiver LED on the control board remains “ON” when using the remote control.
Possible Solutions: Stuck remote control button. The radio receiver has malfunctioned in the “ON” position.
0
PW
CENTRAL CONTROL
DC OPERATOR v 5MMADE IN USA
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
The Gate Will Not Open!
Symptom: The radio receiver LED on the control board remains “OFF” when using the remote control.
Possible Solutions: Dead battery in the remote control. Remote control code switches are different from radio receiver code switches. The radio receiver has malfunctioned in the “OFF” position.
For further information, contact your local dealer.
ALARMSENSOR
ALARMSENSOR
ALARMSENSOR
A U D I O A L A R M
27
The operator arm or gate is incorrectly installed.2
ALARMSENSOR
The gate is TOO heavy.1
3 The gate is moving and a car pushes the gate.
4A foreign object is on the gate frame while the gate is moving.
ALARMSENSOR
Gate hinges are too tight or broken and the gate is not moving freely.
5ALARMSENSOR
The gate hits the driveway, curb or other, and gets stuck or bent in an awkward position.
6
If you hear a “BEEP” sound.......
Vert
ical
Gat
e Le
vel l
ine
Horizontal Gate Level line
Incorrect
Incorrect
A BT 12 - 12 VDC, 7 amp. BatteryQ006 - PC Board Nuts (1 Set)Q009 - Electronic Access PanelQ022 - Electronic BoxQ029 - Limit SwitchQ049 - Sprocket (B50-16)Q050 - Gear Reducer (Size 60)Q057 - Output Shaft SprocketQ058 - Output Shaft 2 1/2"Q059 - Output Arm (Solid)Q062 - Stainless Steel Kludge CoverQ063 - Security BoltQ066 - Chain #25Q084 - Emergency Key ReleaseQ118 - Key for Access DoorQ123 - Motor - DC - 12VQ140 - Chain #50Q142 - ChassisQ162 - FuseQ181 - Coupling 2 1/2"Q183 - Sprocket 50B16 5/8" BoreQ203 - Option Board with HarnessQ206 - Electronic Control BoardQ212 - Gear Reducer 40 - 30:1Q214 - Limit/Motor HarnessQ218 - Terminal HarnessQ244 - Cover, Polyethylene PlasticQ268 - Plastic Cludge Cover
P A R T S L I S T
M A I N T E N A N C E
Multiple Parts “Q” NumberNote:
Robo Swing Conversion Kit
Q205
Q206 - Control BoardQ214 - Limit/Motor HarnessQ218 - Terminal HarnessBattery Harness
Q104
Arm PackageQ038 - Short ArmQ040 - Long ArmQ041 - Adjustable Solid Metal
Q165
Limit Switch AssemblyQ051 - Collar 1/2 In.Q052 - Gate Adjustment (Plastic Part)Q053 - Ball BearingQ054 - Gate Adjustment ShaftQ055 - Limit Switch HolderQ056 - Sprocket Gate Adjustment
Q061
Cludge AssemblyQ060 - Arm Release HandleQ061 - Output Shaft Kludge (T)
1. The gate area should be kept clean to insure proper operation.2. Make sure the hinges are working smoothly and lubricated properly.3. Make sure gate arm is greased properly.4. Keep the cover clean.5. Check gate reversing sensor.6. Check for proper synthetic oil level in the upper gear box.7. For parts, refer to Robo Swing parts page and this page.
If you need further assistance, please call your local service company.28
J2
1.5A
- 25
0V
1.5A
- 25
0V
R O B O S W I N G P A R T S
Q140
Q060
Q061
Q063
Q268
Q062
Q059
Q058
Q142
Q057
Q066
Q050
A BT 12
Q009
Q206
Q203
Q022
Q183
Q118Q084
Q212
Q049Q181
Q123
Q244
Q165
Q104
Q038
Q040
Q041
Q056
Q006
Q214
Q054Q053Q051
Q052*Q051Q053
Q029*
Q055
Limit Switch Assembly
Arm Package
Q218
Note: * Sold Individually, 2 Shown. For part list, refer to page 28. 29
OVERLOAD
POWER
CHARGE OK
BATTERY LOW
OPEN RELAY
CLOSE RELAY
TIMERUP
ON
W1
OFF
OPEN TO RIGHT
60 0
PW
CENTRAL CONTROL
SYSTEM ON
DC OPERATOR v 5MMADE IN USA
ALARMSENSOR
REVERSESENSOR
HEAVYGATE
FIREDEPT
STRIKEOPEN
SAFETYLOOP
EXITLOOP
RADIOREC
CHARGINGPOWER
BOARDPOWER
CHECKFUSE
J2
Q214
Q206
Q218
BatteryHarness
Q205Conversion Kit
Q162
E L I T E R O B O S W I N G A C C E S S O R I E S
12V DC Radio Receiver Intercom System
WirelessProgrammableDigital Keyless
Entry System
Transmitters
12V Photo Electric Eye
12V DC External Loop Detectors
18 VAC Plug-in Transformer
Solar Panel
12V DC 30 Amp Batteries
(Elite Part # SOLAR 3)
(Elite Part # A 23)
“Exit Loop”
“Center Loop”
“SafetyLoop”(Elite Part # A 12330)
(Elite Part # A 12330 PACK)
(Elite Part # A 3060)
(Elite Part # A 1099 12V)
(Elite Part # A 3089)
(Elite Part # A POW 1)
(Elite Part # A RM 201K)
(Elite Part # A 4200)
(Elite Part # A OMRON 12V)
F E A T U R E S A N D S P E C I F I C A T I O N S
Power HingesHeavy duty industrial swing gate hinges for high traffic use.
MG 1300Offering up to 1300 pounds of holding
force and an attached junction box.
Warning SignsUse a warning sign on gates to prevent injury to children.
SuggestionTo ensure a strong gate installation, weld a horizontal bar on the gate. The longer the bar, the less flexibility the gate will have. weld the arm of the operator to the bar.
We suggest the following items manufactured by Elite Access Systems for better and safer operations.
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