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Instruction ManualCompact AC Geared Motor
International Standards Certified
The user and operator should always refer to this manual.
•ThankyouforpurchasingthePanasonicproduct.
•Pleasereviewthematerialinthismanualthoroughlybeforeusingthemotor.
•It is especially important that you carefully read "Safety Precautions" (pp.2 to 4) so that you will properly and safely use the product.
•Thisproductisforindustrialequipment. Don'tusethisproductatgeneralhousehold.
Keepthismanualinasafelocationsoyoucanrefertoitasyouneed.
Safety Precautions ...................................21. Introduction ...........................................5
General..................................................................5Unpacking...............................................................5Modelidentification.................................................6Descriptionofmodelnumber..................................7Namesandfunctions..............................................8
2. Installation.............................................9Motor.......................................................................9Capacitor(single-phasemotoronly)..................... 11Gearhead............................................................. 11Verifyingloadandusecondition...........................15
3. Wiring ..................................................30
4. Operation.............................................345. Inspection and maintenance .............366. Troubleshooting .................................377. Specification .......................................378. Compatible with international standards ...38
Peripheralslayoutpractices..................................39Wiringperipherals.................................................39ConformancetoULandCSA................................39
9. After-Sale Service (Repair) ................40
page page• Contents
IMD24F
English
− 3−− 2−
EnglishPleaseobservesafetyprecautionsfully.Safety Precautions
Thefollowingexplanationsareforthingsthatmustbeobservedinordertopreventharmtopeopleanddamagetoproperty.• Misuses that could result in harm or damage are shown as follows, classified according to the degree of potential harm or damage.
Danger Indicatesgreatpossibilityofdeathorseriousinjury.
Caution Indicatesthepossibilityofinjuryorpropertydamage.
• The following indications show things that must be observed.
Indicatessomethingthatmustnotbedone.
Indicatessomethingthatmustbedone.
DangerDon't expose the equipment to water, corrosive environment or flammable gas or close to flam-mable material. Willcausefire.Don't place a flammable object close to the mo-tor.Don't damage leadwires or subject leadwires to excessive stress such as strong pressure, heavy object and clamping load.
Willcauseelectricshock,malfunctionordamage.
Don't use leadwires soaked in water or oil.Don't use the motor in a place subject to exces-sive vibration or shock.
Willcauseelectricshock,personalinjuryorfire.
Don't drive the 380/400 VAC three-phase motor from the inverter.
Willcauseelectricshock,personalinjury,fire,malfunctionordamage.
Don't touch rotating member of the motor. Willcausepersonalinjury.Don't touch potentially hot motor casing. Willcauseburninjury.Don't attempt to carry out wiring or manual operation with wet hand.
Willcauseelectricshock,personalinjuryorfire.
Wiring work should be done by a qualified electrician.
Wiringworkdonebyaninexperiencedpersonwillcauseelectricshock.
Use overcurrent protection device, ground-fault circuit interrupter, overtemperature protecting device, and emergency stop device.
Failuretoheedtheserequirementswillresultinelectricshock,personalinjuryorfire.
After an earthquake, first verify safety.
Before transferring, wiring or checking, discon-nect the power source from the motor system for safe isolation.
Energizedcircuitwillcauseelectricshock.
Securely install the equipment to prevent bodily injury or fire in case of earthquake. Failuretoheedthisrequirementwillresult
inelectricshock,personalinjury,fire,mal-functionordamage.
Provide emergency stop circuit externally for instantaneous interruption of operation and power supply.Install the unit to a nonflammable construction (e.g. metal).
Installationonaflammablematerialmaycausefire.
Installation area should be free from excessive dust, and from splashing water and oil.
Failuretoheedthisprecautionwillresultinelectricshock,personalinjury,fire,mal-functionordamage.
Correctly run wirings to the external speed set-ter and tacho-generator.
Incorrectwiringwillresultinshortcircuit,electricshock,personalinjury,etc.
Turn off power upon power interruption or acti-vation of overtemperature protecting device.
Unpredictablerestartingwillcauseper-sonalinjury.
After correctly connecting leadwires, insulate the live parts with insulator.
Incorrectwiringwillresultshortcircuit,electricshock,fireormalfunction.
Ground the motor to the earth. Floatinggroundcircuitwillcauseelectricshock.
CautionDon't move the motor by holding leadwires or motor shaft.
Failuretoheedtheseprecautionswillcausebodilyinjury.
Don't put the machine into unstable operation.Once power failure occurs, don't come close to the machine that will unexpectedly start upon recovery of the power.Provide secure mechanism so that the restarting of the machine will not cause personal injury.Don't apply excessive shock to the motor shaft.
Excessiveshockwillcausefailure.Don't apply excessive shock to the product.
Don't get on the product. Don't place heavy object on the product.
Failuretoheedthisinstructionwillresultinelectricshock,personalinjury,fire,malfunc-tionordamage.
Don't lock the motor shaft while the motor is running.
Lockedmotorwillcausefire,electricshock,ormalfunction.
− 5−− 4−
English
CautionDon't put an object or finger into the motor opening.
Failuretoheedthisinstructionwillresultinelectricshockorfire.
Don't turn off and on power so frequently. Failuretoheedthisinstructionwillresultinfire,personalinjury,malfunctionordamage.
Don't pull leadwires with an excessive force. Failuretoheedthisinstructionwillcausefire,electricshockorpersonalinjury.
Don't use the equipment in highly intensive electric field. Failuretoheedtheseinstructionswillcause
personalinjuryorfire.Don't use the equipment under direct sunshine.Don't use the equipment in an environment where electro-static voltage potentials may be produced.
Inducedmalfunctionwillcausemalfunctionorpersonalinjury.
Don't drop or cause topple over of something during transportation or installation.
Failuretoheedthisinstructionwillresultinpersonalinjuryormalfunction.
Never attempt to perform modification, disman-tle or repair.
Failuretoheedthisinstructionwillresultinfire,electricshock,personalinjuryormalfunction.
Perform installation by taking into consideration the mass of the body and rated output of the product.
Failuretoheedtheserequirementswillresultinpersonalinjuryormalfunction.
Adjust the motor ambient environmental condi-tion to match the motor operating temperature and humidity.Exactly follow the installing method and direc-tion specified.Connect a ground-fault interrupter, molded case circuit breaker and replay to the brake control relay in series so that they are turned off upon emergency stop.
Missingofoneofthesedeviceswillcausemalfunction.
Test-run the securely fixed motor without load-ing to verify normal operation, and then connect it to the mechanical system.
Operationusingawrongmodelorwrongwiringconnectionwillresultinpersonalinjury.
Level of input voltage to peripheral devices should correspond to the motor rated voltage.
Operationfromavoltageoutsidetheratedvoltagewillcauseelectricshock,personalinjuryorfire.
Provide protection device against idling of electro-magnetic brake or gear head, or grease leakage from gear head.
Noprotectionwillcausepersonalinjury,damage,pollutionorfire.
Don't place any obstacle object around the mo-tor and peripheral, which blocks air passage.
Temperaturerisewillcauseburninjuryorfire.
Correctly run and arrange wiring.Wrongwiringwillcausepersonalinjuryorelectricshock.Maintenance must be performed by an experi-
enced personnel.Always keep power disconnected when the power is not necessary for a long time.
Improperoperationwillcausepersonalinjury.
Scraps must be treated as industrial waste.
1. IntroductionGeneral
ThisisacompactACgeared-motorhavingmultipleinternationalstandardcertifications.Tousethisproductforaprolongedperiod,readthismanualthoroughly.Thisisdesignedforuseincorporationwithgeneralpurposeindustrialdevices.Theprod-uctmustbehandledbyexperiencedpersonnelfamiliarwiththeproduct.
<note>Whenexportthisproduct,followstatutoryprovisionsofthedestinationcountry.
Unpacking• Proceed as follows:•Firstopenthetopofthepackingandchecktheunitsfordamageintransit.•Checkthemotornameplateforthemodelnumber,output,No.ofpoles,voltage,frequency,etc.Donotusetheproductifitdoesnotmeetyourspecification(ifyoudaretouseit,burninjuryorfiremayresult).
•Asingle-phasemotorcomeswithcapacitorandcapacitorcap.Checktheratedcapacitanceandvoltageonthenameplate.Donotusetheaccessorycapacitorifitdoesnotmeetyourspecification(ifyoudaretouseit,youmaybeinjuriedormayhavefire).
•Gearheadisoptional.•Checkagearratioonthenameplate.Donotuseitifitdoesnotmeetyourspecification(ifyoudaretouseit,youmaybeinjuriedormayhavefire).
Should you find any discrepancy in the product, consult your local dealer.
Pleaseobservesafetyprecautionsfully.Safety Precautions
− 7−− 6−
English
1. IntroductionModel identificationDesignation and rating information on the nameplate•Belowshowsasampleofnameplate,asingle-phaseinductionmotor(90W). Note:Formatofnameplateisnotcommontoallmodels.
Part number
Numberof poles
Rated power
Rated voltage
Rated current
Rated speed
Capacitor spec.(capacitor rated voltage)
Lot number
Weight
Motor type
SUD
AMB.40˚C 3.7kg
M9RZ90GB4LGModel No.V Hz A r/min
100 50 1.8 1250
BRAKE TORQUE 0.39N •m IP20
100 60 1.9 1575
SINGLE PHASEINDUCTION MOTOR4P 90W S2(30min)THERMAL130(B)G-BT.P. TE
Made in
μF32(250V)32(250V)
6721
* of "Made in " shows the production country.
<Type of motor>•SINGLEPHASEINDUCTIONMOTOR Capacitormotor:Inductionmotor,Reversiblemotor•THREEPHASEINDUCTIONMOTOR :ThreephaseInductionmotor
•BelowshowsasampleofgearheadSq.90mm1/18
Lot number
Gear head partnumber
* of "Made in " shows the production country.
Designation of lot number
Manufacturing day
Manufacturing year: the last digit of manufacturing year (e.g. 6 represents the last digit of 2006)
Manufacturing month: 1=Jan., 2=Feb., ..... 9= Sept., X=Oct., Y=Nov., Z= Dec.
6 7 21
Description of model numberMotor
M 9 R Z 9 0 G B 4 L GFrame size
M6: Sq.60 mmM7: Sq.70 mmM8: Sq.80 mmM9: Sq.90 mm
Output6 : 6 W
15 : 15 W25 : 25 W40 : 40 W60 : 60 W90 : 90 W
A5 : 150 W
TypeX : 40 W or lessZ : 60 W or more
Type1 : Induction motorR : Reversible motorM : Three phase Induction motor
OptionK : Seal connectorB : Electromagnetic brake V : Variable speed (with TG)
ClassificationG: International standards certified
ShaftG : PinionS : Round
Rated voltageL : 100 VY : 200 V (Single phase) 200/220/230 V (Three phase)C : 380/400 V (Three phase)D : 110/115 VG : 220/230 V (Single phase)
No. of poles2 : 24 : 4
1, 2 3 4 5,6 7 8 9 10 11
*Inductionmotorandreversiblemotoraresinglephasemotor.
Gear head
M Z 9 G 1 8 BType
MX
MZ
MY
MR
MP
Without hinge40 W or lessWithout hinge60 W or 90 WWith hinge60 W or 90 WWithout hingeHigh torque60 W or 90 WWith hingeHigh torque60 W or 90 W
Size6 : Sq.60 mm7 : Sq.70 mm8 : Sq.80 mm9 : Sq.90 mm
Reduction ratioExampleSymbol : 18Reduction ratio : 1/18
Thin gear headA : Sq.60 mm, Sq.70 mm if it is 1/25 or less. : Sq.80 mm, Sq.90 mm openApplicable only to reduction ratio 1/25 or less gear head.
Bearing B : Ball bearing M : Metal bearing XB : Intermediate gear head (reduction ratio 1/10) R : Right-angle gear headApplicable only to Sq.90 mm: MX and MZ
Gear head
1, 2 3 4 5, 6 7 8
<Note> Gearheadisoptional.Forfurtherinformationrefertoyourlocaldealer.
− 9−− 8−
English
1. Introduction 2. Installation
*Don'tremovethenameplate.
MotorInstallation locationInstallthemotorasdescribedtoprolongthemotorlifetimeinaplacewhere;(1)isfreefromrainanddirectsunlight.(2)isfreefromvibration4.9m/s2ormore;shock,dust,ironpowderoroilmist;splashof
water.oilandgrindingfluid;andawayfromflammablematerials,corrosivegas(H2S,SO2,NO2,Cl22,etc.)orflammablegas.
(3)isenoughventilateddryandcleankeepingoil,water,dustandheataway.(4)youcancheckandcleanthemotoreasily.(5)isnotinaclosedenvironmentwherethemotortemperaturemayincrease.Thismay
resultinthemotorlifeshortened.
Environmental condition
Item DescriptionAmbienttemperature –10˚Cto40˚C(nofreezing)*1
Ambienthumidity 85%RHorbelow(nodewing)Storagetemperature –10˚Cto60˚C(nofreezing)*2
Vibration 4.9m/s2orbelow(10to60Hz)Altitude Lowerthan1000m.
*1)Measurementtakenatapoint5cmfromthemotor.*2)Allowablerangeforarelativelyshortperiod,forexample,duringtransportation.
InstallationThemotorcanbeinstalledverticallyorhorizontallybutleadwiresshouldbedirecteddownward.
Keep the motor away from oil, water and dust(1)Don'trunthecableinwateroroil.(2)Don'texposethemotortosplashing
oilorwater.
Names and functions
Motor NameplateFrame O ring
Bracket
Oil seal
Oil seal
Motor accessories (only for single phase version)
Gear head accessories
Gear head nameplate
Screw NutFlat washer
Shaft
Output shaft
Earth ground terminalM4 x 6 stainless steel with spring and flat washer
Key
Quick connect tab (Faston)
#187
Capacitor
Capacitor cap
Wiringnameplate
Oil, water
Cable
Motor
− 11−− 10−
English
2. InstallationStress on leadDonotstresswhereacablecomingoutonthemotorhousingandwherethecableisconnected.
Output shaft allowable load(1)Designthemechanicalsystemsothatitcanwithstandtheradialloadandthrustload
allowedtobeappliedtotheshaftofthespecifiedmodelduringinstallationandopera-tion.
(2)Wheninstallingarigidcoupling,payspecialattentiontominimizebendingloadthatmaycausedamagetotheshaftorshortenthelifeofbearings.
(3)Tokeeptheradialloadcausedbycenterrunoutwithinthetolerance,usehighstiff-nessflexiblecoupling.
Installation guidelines(1)Don'tdirectlyapplyshockstotheshaftbyahammer
duringinstallation/removalofthecoupling.(2)Performexactcentering:eccentricshaftrevolution
willcausevibrationanddamagebearing.(3)Keepthesurfacetemperatureoftheframeat90°C
orbelow(atambienttemperature40°C).•Amotorwithpinionshaftmustbeusedwithagearhead.•Amotorwithroundshaftmustbeusedbybeingattachedtoanapplicationtotakeaheatoutofthemotor.
<Remarks>Sizeofheatsink
Motor size (part No.) Size of heat sink Material of heat sinkSq.60mm (M6...) 100x100x5 AluminumSq.70mm (M7...) 120x120x5 AluminumSq.80mm (M8...) 135x135x5 AluminumSq.90mm (M9*X...) (M9*Z...)
165x165x5 Aluminum195x195x5 Aluminum
*Thewindingtemperaturemeasuredusingtheresistancemethodaftertheratedoperationwithaheatsinkshownaboveshouldbe80Korbelow.
Capacitor (single-phase motor only)Mounting
SecurethecapacitorusingM4screw(Notcomewiththemotor).(Recommendedtorquetotihgten:0.74to1.0N·m)
ø4.3
Gear headGear head setting to a motor
• Preparation(1)Prepareagearheadthatmatchesamotordescribedinthismanual.Useofincom-
patiblegearheadwillcausemalfunction.(2)CheckO-ringbeingcorrectlyplacedinarightplace.Ifitisnot,thismayresultin
greaseinthegearheadcomingout.(3)Wipeoffanygreaseonthegearheadflangesurface.
Motor
O ring
Motor flange
Gear head flange
− 13−− 12−
English
2. Installation• Assembling(1)Placetheunitsothatthemotorshaftfacesup.
Directionofthemotorleadandoutputshaftofgearheadmustmatchanapplication.
(2)Donotcontactatoothtipofpinionshafttoatoothtipofgearhead.
Seteachtoothesofmotorandgearheadcor-rectlyandgentlypressandturnthegearheadincounterandcounter-clockwise.
(3)Toattachthegearheadtoanapplication,use the "attaching screws" supplied with the gear headandtightenthescrewswithappro-priatetorqueandwithcarenottopinchtheOring,sothatthethereisnogapbetweenmotorflangeandgearflange.
Therecommendedtorqueisshownbelow.
Flange size(mm) Screw size Tightening torque
60 M4 2to2.5N·m70 M5 2.5to3N·m80 M5 2.5to3N·m90 M6 3.5to4.5N·m
(4)Tightenthescrewscorrectly.
Correct Wrong
<Note> Do not forcedly assemble the motor and gear head. Do not damage the tooth
of the motor pinion and gear head. Incorrect assembly results in abnormal noise generation or shortened unit life.
DON'T
Don't touch screws on the output shaft of gear head.
Willcausemalfunction.
• Assembling intermediate gear head Followthesamestepsdescribedtoinstallagearheadonpage-12. Screwstosettheintermediategeardonotcomewiththegearhead.Thescrewsareavailableasanoptionalaccessoriesatyourlocaldealer.
Intermediate gear head
<Intermediate gear head>
• Assembling gear head with 90 mm hinge (MY, MP type) Whenattachingagearheadwith90mmhinge,followthestepsdescribedpreviouslybutusethescrewsassociatedwiththegearhead.Toinstallthegearheadtoanapplication,thecustomerisresponsibleforpreparingnecessarybolts,nutsandflatwashers.(M8,hingemountingpitch36mmx110mm,tighteningtorque10N·m)
Hinge
Hinge
<Gear head with hinge>
Assemble the motor shaft facing up.
O ringMotor pinion
Leadwires
Flange face
Output shaft
Screws
− 15−− 14−
English
2. Installation
Considerations for installation of gear headYoumayexperienceaslipinggearcontactduetobrokenpiniontooth,lockedgearorleakedgreaseasthegearheadlifecomescloser.Placeasafetydevicetokeepsafeoperationatanytimeevenifsuchproblemstakeplace.•Placeadrop-proofdeviceinanverticllymotionedapplicationlikealifter.•Placeadevicetoopenthedoorinadoorapplicationjustincasethegearheadislocked.
•Placeanoilpantopreventoilfromcomingoutinanapplicationlikefood/textileetc.•Donotplaceanencoder,sensor,contact,etcnearagearheadwherethegreasemayleakingout.Ifnot,pleasehaveaprotectionfromgrease.
•Havearoutaincheckofthegearheadtoavoidunexpectedaccident.
<Precautions>Keepthegearheadattachedtothemotor.Otherwise,theOringmaybecomedistortedordamaged,causinggreaseleakage.•Whenreassembling,firstreplacetheOringwithanewone.•Wheninstallingamotorassociatedwiththegearheadtotheapplicationdevice,temporarilysecurethemotorandgearheadwithatapeuntilassemblycompletes.
*FortheOring(sparepart),refertothecatalogorthemotortechnicalinformationavailableviaInternetasdescribedonthelastpageofthisdocument.
Motor
Gear head
Tape
Considerations for storage of gear headWhenstoringthegearheadasasingleunit,placeitwiththeoutputshaftfacingdown.(Topreventgreaseleakage)
Verifying load and use conditionTouseyourequipmentforalongperiod,checktheusecondition.Somespecificcondi-tionswillcauseheatriseordamage.Checktheconditionsandusetheunitswithintheallowablerange.
• Standard life Thetablerightshowsthestandardlifeofmotorwithagearhead.Thetypicallifeofamotor(roundshaft)is10000hours.Standardlifeofoilseal(pinionshafttype)performanceis5000hours.
Thestandardlifeiscalculatedunderconditions;8hoursoperationperday(servicefactor:Sf=1.0)AmbienttemperatureandhumidityConstantload(allowablegearheadshafttorque).
• Service factor (Sf)
Life expectancy =
Standard lifeService factor (Sf)
Theservicefactor(Sf)variesdependingontheintensityofloadshockandoperatinghours.Thetablebelowshowstheloadingconditionsandcorrespondingservicefactors.
Type of load Example of loadService factor
5 hours/day 8 hours/day 24 hours/dayUniformload Continuesonewayoperation 0.8 1.0 1.5Lightimpact Start,stop,camimpact 1.2 1.5 2.0
Mediumimpact InstantCW/CCW,instantstop 1.5 2.0 2.5Highimpact Frequentrepetitionofmediumimpact 2.5 3.0 3.5
• Allowable shaft torque TherequiredallowableshafttorqueTAofthegearheadcanbedeterminedbasedontheservicefactorandactualloadtorqueT1:
TA=T1xSf Selectagearheadandmotorsothattherequiredtorque(continuousvalue)iswithintherangeshowninthetablebelow.NotethattorqueT1isnotallowedtoexceedtheallowableshafttorqueTAregardlessofSf.
Gear head type Standard lifeMX6G*B(A)thruMX9G*BMZ9G*B,MY9G*BMR9G*B,MP9G*B
10000hours
MX9G*RMZ9G*R
5000hours
MX6G*M(A)thruMX9G*M 2000hours“*”inmodelnumberrepresentsgearratio.
− 17−− 16−
English
2. InstallationAllowable shaft torque with gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).
Usually, actual speed is slow by 2 to 20% the value shown in the table, depending on load condition.
•Sq.60 mm/6 W
•When intermediate gear head is usedApplicable gear head
Bearing Intermediate gear head
Intermediate gear head
MX6G10XBAllowable
shaft torque
50 Hz60 HzN •m
(kgf •cm)Rotation direction Same as on the motor Opposite to that of the motor
Speed reduction ratio
2.45(25)
2.45(25)
2.45(25)
2.45(25)
2.45(25)
2.45(25)
2.45(25)
2.45(25)
2.45(25)
6002.53
5003
3.6
2506
7.2
30056
3604.25
2007.59
7502
2.4
9001.72
10001.51.8
2.45(25)
12001.31.5
2.45(25)
15001
1.2
2.45(25)
18000.81
MX6G*BA (Ball bearing)MX6G*B (Ball bearing)MX6G*MA (Metal bearing)MX6G*M (Metal bearing)
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
10150180
12.5120144
15100120
1883.3100
207590
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
Same as on the motor Opposite to that of the motor
0.098(1.0)
0.12(1.2)
0.16(1.6)
0.19(1.9)
0.25(2.6)
0.29(3.0)
0.33(3.4)
0.40(4.1)
0.49(5.0)
0.59(6.0)
0.66(6.7)
0.79(8.1)
0.95(9.7)
1.18(12)
1.57(16)
1.86(19)
2.25(23)
2.45(25)
2.45(25)
0.081(0.83)
0.098(1.0)
0.13(1.3)
0.16(1.6)
0.21(2.1)
0.25(2.6)
0.26(2.7)
0.33(3.4)
0.40(4.1)
0.49(5.0)
0.53(5.4)
0.66(6.7)
0.79(8.1)
0.95(9.7)
1.27(13)
1.57(16)
1.86(19)
2.25(23)
2.45(25)
50 Hz60 Hz
50 Hz
60 Hz
Speed reduction ratio
Rotation direction
Rotating speed (r/min)
Appli
cable
gea
r hea
d MX6G3BA–MX6G180B(Ball bearing)MX6G3MA–MX6G180M(Metal bearing)
•Sq.70 mm/15 W
•When intermediate gear head is usedApplicable gear head
Bearing
MX7G10XB
Rotating speed (r/min)
Rotating speed (r/min)
Allowable shaft torque
50 Hz60 HzN •m
(kgf •cm)Rotation direction Same as on the motor Opposite to that of the motor
Speed reduction ratio
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
4.90(50)
6002.53
5003
3.6
2506
7.2
30056
3604.25
2007.59
7502
2.4
9001.72
10001.51.8
12001.31.5
15001
1.2
18000.81
MX7G*BA (Ball bearing)MX7G*B (Ball bearing)MX7G*MA (Metal bearing)MX7G*M (Metal bearing)
Same as on the motor Opposite to that of the motor
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
10150180
12.5120144
15100120
1883.3100
207590
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
0.20(2.0)
0.24(2.5)
0.32(3.3)
0.39(4.0)
0.49(5.0)
0.59(6.0)
0.66(6.7)
0.81(8.3)
0.98(10)
1.18(12)
1.27(13)
1.57(16)
1.86(19)
2.25(23)
3.23(33)
3.82(39)
4.80(49)
0.24(2.5)
0.28(2.9)
0.39(4.0)
0.47(4.8)
0.59(6.0)
0.71(7.2)
0.80(8.2)
0.98(10)
1.18(12)
1.37(14)
1.57(16)
1.86(19)
2.25(23)
2.74(28)
3.82(39)
4.61(47)
4.90(50)
4.90(50)
4.90(50)
50 Hz60 Hz
50 Hz
60 Hz
Speed reduction ratio
Rotation direction
Rotating speed (r/min)
MX7G3BA–MX7G180B(Ball bearing)MX7G3MA–MX7G180M(Metal bearing)Ap
plica
ble g
ear h
ead
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
− 19−− 18−
English
2. Installation
•Sq.80 mm/25 W
•Sq.90 mm/40 W
MX8G10XBAllowable
shaft torque
50 Hz60 HzN •m
(kgf •cm)7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
7.84(80)
6002.53
5003
3.6
2506
7.2
30056
3604.25
2007.59
7502
2.4
9001.72
10001.51.8
12001.31.5
15001
1.2
18000.81
MX8G*B(Ball bearing)MX8G*M
(Metal bearing)
0.39(4.0)
0.47(4.8)
0.66(6.7)
0.78(8.0)
0.98(10)
1.18(12)
1.27(13)
1.57(16)
1.96(20)
2.35(24)
2.55(26)
3.14(32)
3.82(39)
4.61(47)
6.37(65)
7.64(78)
7.84(80)
0.32(3.3)
0.39(4.0)
0.55(5.6)
0.66(6.7)
0.81(8.3)
0.98(10)
1.08(11)
1.27(13)
1.57(16)
1.96(20)
2.06(21)
2.65(27)
3.14(32)
3.82(39)
5.29(54)
6.37(65)
7.84(80)
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
10150180
12.5120144
15100120
1883.3100
207590
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
50 Hz60 Hz
50 Hz
60 Hz
MX8G3B–MX8G180B(Ball bearing)MX8G3M–MX8G180M(Metal bearing)
Bearing
MX9G10XB
50 Hz60 HzN •m
(kgf •cm)9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
6002.53
5003
3.6
2506
7.2
30056
3604.25
2007.59
7502
2.4
9001.72
10001.51.8
12001.31.5
15001
1.2
18000.81
MX9G*B(Ball bearing)MX9G*M
(Metal bearing)
0.66(6.7)
0.78(8.0)
1.08(11)
1.27(13)
1.57(16)
1.86(19)
2.25(23)
2.74(28)
3.23(33)
3.92(40)
4.41(45)
5.29(54)
6.37(65)
7.94(81)
9.80(100)
9.80(100)
0.55(5.6)
0.66(6.7)
0.90(9.2)
1.08(11)
1.27(13)
1.57(16)
1.76(18)
2.25(23)
2.74(28)
3.23(33)
3.53(36)
4.41(45)
5.29(54)
6.37(65)
8.82(90)
9.80(100)
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
10150180
12.5120144
15100120
1883.3100
207590
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
50 Hz60 Hz
50 Hz
60 Hz
MX9G3B–MX9G180B(Ball bearing)MX9G3M–MX9G180M(Metal bearing)
Allowable shaft torque with gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).
Usually, actual speed is slow by 2 to 20% the value shown in the table, depending on load condition.
Applicable gear head
Bearing Intermediate gear head
Intermediate gear head
Rotation direction Same as on the motor Opposite to that of the motor
Speed reduction ratio
Same as on the motor Opposite to that of the motor
Speed reduction ratio
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Applicable gear headRotating speed (r/min)
Rotating speed (r/min)
Allowable shaft torque
Rotation direction Same as on the motor Opposite to that of the motor
Speed reduction ratio
Same as on the motor Opposite to that of the motor
Speed reduction ratio
Rotation direction
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
Rotation direction
•When intermediate gear head is used
•When intermediate gear head is used
− 21−− 20−
English
2. Installation
Bearing
Allowable shaft torque with gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).
Usually, actual speed is slow by 2 to 20% the value shown in the table, depending on load condition.
Applicable gear head
Bearing Intermediate gear head
Intermediate gear head
Rotation direction
Speed reduction ratio
Speed reduction ratio
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Applicable gear headRotating speed (r/min)
Rotating speed (r/min)
Allowable shaft torque
Rotation direction
Speed reduction ratio
Speed reduction ratio
Rotation direction
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Rotation direction
•When intermediate gear head is used
•When intermediate gear head is used
•Sq.90 mm/60 W
•Sq.90 mm/90 W
MZ9G10XBAllowable
shaft torque
50 Hz60 HzN •m
(kgf •cm)Opposite to that
of the motor
Opposite to that of the motor
Same as on the motor
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
6002.53
5003
3.6
2506
7.2
30056
3604.25
7502
2.4
9001.72
10001.51.8
12001.31.5
19.6(200)
15001
1.2
18000.83
1
20000.750.9
MZ9G*B(Ball bearing, without hinge)
MY9G*B(Ball bearing, with hinge)
0.98(9.99)
1.18(12)
1.57(16)
1.96(20)
2.35(24)
2.94(30)
3.14(32)
3.92(40)
4.70(48)
5.59(57)
6.27(64)
7.55(77)
9.11(93)
11.0(112)
15.2(155)
17.8(182)
19.6(200)
0.78(8.0)
0.98(9.99)
1.37(14)
1.57(16)
1.96(20)
2.35(24)
2.65(27)
3.33(34)
3.92(40)
4.70(48)
5.29(54)
6.47(66)
7.55(77)
9.11(93)
12.6(129)
15.2(155)
19.6(200)
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
10150180
12.5120144
15100120
1883.3100
207590
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1808.310
2007.59
1501012
Same as on the motor Same as on the motorOpposite to that of the motor
50 Hz60 Hz
50 Hz
60 Hz
MZ9G3B–MZ9G200B
MY9G3B–MY9G200B
MZ9G10XB
50 Hz60 HzN •m
(kgf •cm)Same as on the motor
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
6002.53
5003
3.6
2506
7.2
30056
3604.25
7502
2.4
9001.72
10001.51.8
12001.31.5
15001
1.2
18000.83
1
19.6(200)
20000.750.9
MZ9G*B(Ball bearing, without hinge)
MY9G*B(Ball bearing, with hinge)
Same as on the motor Same as on the motorOpposite to that of the motor
1.18(12)
1.37(14)
1.86(19)
2.25(23)
2.84(29)
3.43(35)
3.72(38)
4.70(48)
5.68(58)
6.76(69)
7.55(77)
9.21(94)
10.9(111)
13.0(133)
18.3(187)
19.6(200)
1.37(14)
1.67(17)
2.25(23)
2.74(28)
3.43(35)
4.12(42)
4.51(46)
5.68(58)
6.76(69)
8.04(82)
9.02(92)
10.9(111)
13.0(133)
15.7(160)
19.6(200)
19.6(200)
50 Hz60 Hz
50 Hz
60 Hz
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
10150180
12.5120144
15100120
1883.3100
207590
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1808.310
2007.59
1501012
MZ9G3B–MZ9G200B
MY9G3B–MY9G200B
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
(Ball bearing,without hinge)
(Ball bearing,with hinge)
(Ball bearing,without hinge)
(Ball bearing,with hinge)
− 23−− 22−
English
2. Installation
•Without hinge Sq.90 mm/60 W
15.2(155)
18.2(186)
22.1(225)
26.5(270)
29.4(300)
12.7(130)
15.2(155)
18.6(190)
22.1(225)
24.6(251)
29.4(300)
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
2007.59
Same as on the motor
50 Hz60 Hz
50 Hz
60 Hz
MR9G50B–MR9G200B
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
•With hinge Sq.90 mm/60 W Allowable shaft torque: upper line = N •m, lower line = kgf •cm
•Without hinge Sq.90 mm/90 W
21.2(216)
25.5(260)
29.4(300)
17.6(180)
21.2(216)
26.7(272)
29.4(300)
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
2007.59
Same as on the motor
50 Hz60 Hz
50 Hz
60 Hz
MR9G50B–MR9G200B
15.2(155)
18.2(186)
22.1(225)
26.5(270)
29.4(300)
12.7(130)
15.2(155)
18.6(190)
22.1(225)
24.6(251)
29.4(300)
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
2007.59
Same as on the motor
50 Hz60 Hz
50 Hz
60 Hz
MP9G50B–MP9G200B
21.2(216)
25.5(260)
29.4(300)
17.6(180)
21.2(216)
26.7(272)
29.4(300)
503036
602530
752024
9016.720
1001518
12012.515
1501012
1808.310
2007.59
Same as on the motor
50 Hz60 Hz
50 Hz
60 Hz
MP9G50B–MP9G200B
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
•With hinge Sq.90 mm/90 W Allowable shaft torque: upper line = N •m, lower line = kgf •cm
MZ9G10XB
50 Hz60 HzN •m
(kgf •cm)29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
10001.51.8
9001.72
5003
3.6
6002.53
7502
2.4
12001.31.5
15001
1.2
18000.83
1
29.4(300)
20000.750.9
MR9G*B(Ball bearing, without hinge)
MZ9G10XB
50 Hz60 HzN •m
(kgf •cm)
Same as on the motor
Same as on the motor
29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
29.4(300)
10001.51.8
9001.72
5003
3.6
6002.53
7502
2.4
12001.31.5
15001
1.2
18000.83
1
29.4(300)
20000.750.9
MP9G*B((Ball bearing, with hinge)
Bearing
Allowable shaft torque with High torque gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).
Usually, actual speed is slow by 2 to 20% the value shown in the table, depending on load condition.
Applicable gear head
Bearing Intermediate gear head
Intermediate gear head
Rotation direction
Speed reduction ratio
Speed reduction ratio
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Applicable gear headRotating speed (r/min)
Rotating speed (r/min)
Allowable shaft torque
Rotation direction
Speed reduction ratio
Speed reduction ratio
Rotation direction
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Speed reduction ratio
Rotation direction
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Rotation direction
Speed reduction ratio
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Rotation direction
•When intermediate gear head is used
•When intermediate gear head is used
Allowable shaft torque
(Ball bearing,without hinge)
(Ball bearing,without hinge)
(Ball bearing,with hinge)
(Ball bearing,with hinge)
− 25−− 24−
English
2. Installation
•Sq.90 mm/40 W
•Sq.90 mm/60 W
0.60(6.1)
0.72(7.3)
0.98(10)
1.18(12)
1.47(15)
1.76(18)
2.45(25)
2.94(30)
3.53(36)
5.00(51)
6.00(61)
7.18(73)
9.80(100)
0.50(5.1)
0.60(6.1)
0.82(8.4)
0.98(10)
1.23(13)
1.47(15)
2.04(21)
2.45(25)
2.94(30)
4.17(43)
5.00(51)
5.98(61)
8.17(83)
9.80(100)
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
12.5120144
15100120
1883.3100
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1808.310
1501012
Same as on the motor
50 Hz60 Hz
50 Hz
60 Hz
MX9G3R–MX9G180R
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
0.90(9.2)
1.15(12)
1.50(15)
1.92(20)
2.20(22)
2.81(29)
3.70(38)
4.40(45)
5.62(57)
7.40(75)
8.80(90)
11.2(114)
14.8(151)
18.9(193)
19.6(200)
0.70(7.1)
0.90(9.2)
1.17(12)
1.50(15)
1.72(18)
2.20(22)
2.90(30)
3.44(35)
4.40(45)
5.79(59)
7.40(75)
8.80(90)
11.6(118)
14.8(151)
15.3(156)
19.6(200)
3500600
3.6416.7500
5300360
6250300
7.5200240
9166.7200
12.5120144
15100120
1883.3100
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1808.310
2007.59
1501012
Same as on the motor
50 Hz60 Hz
50 Hz
60 Hz
MZ9G3R–MZ9G200R
Allowable shaft torque: upper line = N •m, lower line = kgf •cm
Rotation direction
MX9G10XB
50 Hz60 HzN •m
(kgf •cm)Same as on the motor
Same as on the motor
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
9.80(100)
5003
3.6
3604.25
2506
7.2
30056
6002.53
7502
2.4
9001.72
10001.51.8
12001.31.5
15001
1.2
18000.83
1
MX9G*R(Ball bearing, without hinge)
MZ9G10XB
50 Hz60 HzN •m
(kgf •cm)19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
5003
3.6
3604.25
2506
7.2
30056
7502
2.4
9001.72
10001.51.8
12001.31.5
15001
1.2
18000.83
1
19.6(200)
20000.750.9
MZ9G*R(Ball bearing, without hinge)
6002.53Bearing
Allowable shaft torque with Right-angle type gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).
Usually, actual speed is slow by 2 to 20% the value shown in the table, depending on load condition.
Applicable gear head
Bearing Intermediate gear head
Intermediate gear head
Rotation direction
Speed reduction ratio
Speed reduction ratio
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Applicable gear headRotating speed (r/min)
Rotating speed (r/min)
Allowable shaft torque
Rotation direction
Speed reduction ratio
Speed reduction ratio
Rotation direction
Rotating speed (r/min)
Appli
cable
gea
r hea
d
•When intermediate gear head is used
•When intermediate gear head is used
Allowable shaft torque
(Ball bearing,without hinge)
(Ball bearing,without hinge)
− 27−− 26−
English
2. Installation
1.30(13)
1.59(16)
2.30(24)
2.82(29)
3.30(34)
4.05(41)
5.60(57)
6.80(69)
8.34(85)
10.6(108)
12.7(130)
15.6(159)
19.6(200)
1.06(11)
1.30(13)
1.88(19)
2.30(23)
2.69(27)
3.30(34)
4.56(47)
5.54(57)
6.80(69)
8.15(83)
10.6(108)
12.7(130)
16.0(163)
19.6(200)
3500600
3.6416.7500
(Ball bearing,without hinge)
5300360
6250300
7.5200240
9166.7200
12.5120144
15100120
1883.3100
256072
305060
3641.750
503036
602530
752024
9016.720
1001518
12012.515
1808.310
2007.59
1501012
Same as on the motor
50 Hz60 Hz
50 Hz
60 Hz
MZ9G3R–MZ9G200R
•Sq.90 mm/90 W Allowable shaft torque: upper line = N •m, lower line = kgf •cm
MZ9G10XB
50 Hz60 HzN •m
(kgf •cm)Same as on the motor
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
19.6(200)
5003
3.6
3604.25
2506
7.2
30056
7502
2.4
9001.72
10001.51.8
12001.31.5
15001
1.2
18000.83
1
19.6(200)
20000.750.9
MZ9G*R(Ball bearing, without hinge)
6002.53
Rotation direction
Allowable shaft torque with Right-angle type gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).
Usually, actual speed is slow by 2 to 20% the value shown in the table, depending on load condition.
Applicable gear head
Bearing Intermediate gear head
Rotation direction
Speed reduction ratio
Speed reduction ratio
Rotating speed (r/min)
Appli
cable
gea
r hea
d
Rotating speed (r/min)
•When intermediate gear head is used
Allowable shaft torque
− 29−− 28−
English
• Allowable load of shaft Observetheallowableloadingrangeshownbelow.
2. Installation
<Note>“*”inmodelnumberrepresentsgearratio.
• Allowable inertia moment of load•Whenusingagearedmotorwithelectromagneticbrakeoradirect-currentbrake(optionalbrakeunitorbrakingfunctionofaspeedcontroller),considerthemomentofinertiainadditiontotheloadtorque.
•Thetablebelowshowstheallowableinertiamomentofloadofvarioustypesofmotors(equivalentmotorshaftmomentofinertia).Ifthegearedmotorisusedunderamomentofinertiaexceedingthesevalues,itslifewillbeshortened.
Allowable inertia moment of load and inertia moment of motor
Size(mm)
Output
Allowable inertia moment of load(kg•cm2)
Inertia moment of motor(kg•cm2) (for reference)
With DC brakeMotor w/
electromagnetic brake
Induction ReversibleW/
electromagnetic brake
60 6W 0.125 0.080 0.163 0.173 0.20170 15W 0.125 0.158 0.322 0.336 0.32980 25W 0.138 0.178 0.578 0.600 0.603
9040W 0.400 0.735 1.287 1.341 1.36260W 0.650 0.875 1.787 1.841 1.86290W 0.650 1.000 2.211 2.265 2.353
Life expectancy of geared motor depends on braking method
Condition Life expectancyDCbrakeisused 2000000brakingcyclesMotorw/electromagneticbrakeisused 1000000brakingcycles
• Considerations for using reversible motor•Brakingmechanismofareversiblemotorcannotbeusedforpositioningapplication.•Brakingmechanismofareversiblemotorcannotbeusedforholdingapplication.
• Precautions on operating condition•Avariablespeedmotorshouldbeusedincombinationwithaspeedcontroller(option).•Motorstart-stopoperationmustnotexceed6-cyclesperminuteordamagemayoccur.
*ControlproductssuchasspeedcontrollersandbrakeunitsarenotlistedasproductrequiringbyChinaCompulsoryCertification(CCC).
Output
6 W15 W25 W40 W60 W, 90 W
Motor unit
(round shaft)
Allowable overhang load (W)
[N]4949
108157255
Allowable thrust load (F)
[N]77
122020
L
Mounting surface
Thrust load(F)
Overhang load (W)
Motor and gear head
X = Motor : L/2Gear head : L/2
MX*G, MZ9G, MY9G, MR9G, MP9G type
MX6G*BA (B)MX6G*MA (M)MX7G*BA (B)MX7G*MA (M)MX8G*BMX8G*MMX9G*BMX9G*MMZ9G*BMY9G*BMR9G*BMP9G*BMX9G*RMZ9G*R
98 (10) 49 (5) 196 (20) 98 (10) 294 (30) 196 (20) 392 (40) 294 (30)
588 (60)
784 (80)
392 (40) 588 (60)
29 (3)
39 (4)
49 (5)
98 (10)
147 (15)
147 (15)
98 (10) 147 (15)
Sq.60
Sq.70
Sq.80
Sq.90
Sq.90High torque
Sq.90Right-angle
Size(mm) Model Allowable overhang load (W)
[N (kgf)]Allowable thrust load (F)
[N (kgf)]
− 31−− 30−
English
3. Wiring•Wiringworkshouldbeperformedbyqualifiedelectrician.•Turnoffpowerandremainoffuntilthewiringiscompleted.
Grounding (earth ground)•Positivelyconnecttheequipmenttotheground.•Useonlythegroundingscrewprovidedontheproduct. Tightenthescrewwithatoqueof1.2to1.5N·m(recommended).
•Forgroundingamotorwithsealconnector,connecttheconnectorinternalgroundterminaltotheearth.
•Usescrew,springwasherandflatwashermadeofstainlesssteelorcopperalloyinthegroundingcircuit.
•Useroundterminalasgroundingterminal.DonotuseU-shapedterminal. <Precautions> Roundgroundterminalandgroundingleadwire,andgroundingscrew,springwasherandflatwasheronthegroundreturncircuitshouldbepreparedbythecustomer.
Earthgroundingleadwireshouldbeofsizeø1.6mm(2mm2)ormore.
LeadwireDon'tforciblybend,pullorpinchmotorleadwires.
Connection•Connectionsorjointsofmotorleadwires,powercableandcapacitorshouldbemadeusingsoldering,connectororcrimpingterminal,whicheversuitable,andshouldbecoveredwithappropriateinsulatingmaterial.
•Clampthemotorleadwiresontheequipmentatstableareasothattheleadwiresarekeptstressfree.
•Whenconnectingtheleadwiretotheterminalblockonthemotorwithsealconnector,tightentheclampingscrewwithrecommendedtorqueof0.39to0.49N·m.
Don'tsqueezetheinsulationoftheleadwirewiththeclamp. Theleadwireshouldnothavefrayingconductors.Don'tsolderconductoroftheleadwire.
•Tightentheterminalscrewwithrecommendedtorqueof0.78to0.98N·m.•Tightenthescrewoncapofthesealconnector.Therecommendedtorqueis3.75to4N·mandsizeofapplicablecabtirecableisø8toø12.Adequatetighteningtorquevariesdependingonthesizeandmaterialofthecabtirecable.Findthetorquevalueconsideredbestsuitableforthecabtirecable,butwithintherecommendedrange.
•Connectthepowercablebyreferringtothefiguresshownonthenextpage.
•Rotationdirectiondescribedinthefiguresreferstothedirectionwhenviewedfromthemotoroutputshaft.
Thedirectiononthegearheaddependsonthereductionratio.Referto"Allowableshafttorque"onpp.16to27.
Earth terminal screw
Clampingscrew Screw
for cap
Motor
Terminalblock
LeadwiresLoosely bundle leadwires.
CCW(counterclockwise) CW (clockwise)
Sq.60 mm 4-poleInduction motorReversible motor
2-poleInduction motor
Sq.70 –Sq.90 mm4-poleInduction motorReversible motor
CW (clockwise) CCW (counterclockwise)
Placing CW/CCW switchover switch shown left to the CCW position causes the motor to turn counterclockwise.
Placing CW/CCW switchover switch shown left to the CCW position causes the motor to turn counterclockwise.
Placing CW/CCW switchover switch shown left to the CCW position causes the motor to turn counterclockwise.
Interchanging connecting point of brown and gray leads shown left causes the motor to turn counterclockwise.
2-/4-pole3-phase motor(380/400 V)
Sq.60 mm4-poleElectromagnetic brake type single-phase motor
2-/4-pole3-phase motor(200/220/ 230 V)
Interchanging connecting point of 2 wires among white, gray and black leads shown left causes the motor to turn counterclockwise.
Interchanging connecting point of 2 wires among white, gray and black leads shown left causes the motor to turn counterclockwise.
Single phasepow
er supply
MCCB
Motor
CW
Ry
RyCCW
White (U1)
Grey (U2)Black (Z2)
Capacitor
SW ASW B Relay (Ry)
Ry
Single phasepow
er supplySingle phasepow
er supply
MCCB
Motor
Thermalprotector
CW
Ry
RyCCW
White (U1)
Grey (U2)Black (Z2)
Capacitor
Capacitor
Blue (P)
Blue (P)
SW ASW B Relay (Ry)
Ry
MCCB
Motor
Brown (U1)
Grey (U2)Black (Z2)
Blue (P)
White (Z1)Thermalprotector
SW B
Ry
SW A
Ry
Relay (Ry)
R
ST
Motor
ThermalprotectorRy
Ry
Grey (V)
White (U)Black (W)
Blue (P)
Blue (P)
Ry
SW ASW B
RyThree phasepow
er supply
MCCB
Relay (Ry)
R
N
ST
Motor
ThermalprotectorRy
Ry
Grey (V)
White (U)Black (W)
Blue (P)
Blue (P)
Ry
SW ASW B
Ry
Three phasepow
er supply
MCCB
Relay (Ry)
Ry YellowYellow
Ry
CW
Ry
RyCCW
Capacitor
SW A SW B
Ry
Motor
Single phasepow
er supply
MCCB White (U1)
Grey (U2)Black (Z2)
Electromagneticbrake
Relay (Ry)
− 33−− 32−
English
3. Wiring
*Colorinthefiguresaboveindicatesthecolorofleadwireandasymbolin()indicatestheterminal.*Forthewiringprocedureonthevariablespeedmodel,refertothespeedcontrollerinstructionmanual.
<Note>MotorsofSq.70,Sq.80andSq.90mmareprovidedwithathermalprotectorasanover-temperatureprotectingdevice.•Thethermalprotector(250VAC,3A)isconnectedtoblueleads.•Thethermalprotectorisfixedtostatorwindingofthemotor.•Thethermalprotectorisanautomaticresettype.Topreventhazardousunintentionalrestart,itmustbewiredasshowninthefigureabove.
(Connectasparkkillertotheelectromagneticcontactor.) Donotconnectthethermalprotectordirectlytothepowersource.Instead,connectittothesourcethroughtheswitchSWAandSWBandrelay(Ry).
•Operatingtemperature:130±5°C;recoverytemperature:90±15°C;on-offdurability:5000cycles.
•Automaticresetprotector,whenleftactive(undermotorlockedoroverloadingcondition),cyclespoweronandoff.Ifthecyclesexceeds5000cycles,itwillfailtoworkcorrectly,causingheatdamagetothemotor.
•Whentheprotectoroperates,immediatelyturnoffthemotorandremovethecauseoffailure.Installanovercurrentprotectorandground-faultcircuitinterruptertothepowersupply.
<Important>Don't connect 2 or more leads to a single terminal.
<Precautions>•Theratedpowersupplyvoltageofthethermalprotectoris250VAC.Whenusingamotoroperatingfrom380/400VAC3-phasesupply,provideameanstofeed100to250VAC:byeither1)usingastep-downtransformeror2)connectingittoacrossneutralRandN.
•Thecustomerisresponsibletoprepareandinstallswitches(symbolSWA,SWB,etc.,inthefigure),relay(symbolRy)ormoldedcasecircuitbreaker(symbolMCCB)asnecessary.
•Toprotectthecontactsofswitches(symbolSWA,SWB,etc.,inthefigure)andrelay(symbolRy),connectsparkkilleracrossthem.OptionalprotectorDV0P008Aisavailablethroughoursalesdistributors.Notethatthisprotectorisnotformotorsratedat380/400VAC.
Ifyouwanttouseasparkkillercapableofprotectingat380/400VAC,prepareaprotectorratedat450VACorhigher(resistance:10to200Ω,1/4Wormore,capacitance:0.1to0.33µF).
Connecting capacitor (for single-phase only)Capacitorhas4terminals.TheterminalsAandB,andterminalsCandDareinternallyconnectedtogetherasshowninthefiguresbelow(theseterminalshavenoidentifica-tionmarkssuchasA,B,C,D).Thismeansthatthecapacitorhas2electricalterminals.Whenusingacrimpcontact,itisrecommendedtouseFaston187seriesterminal.Whilethemotorisoperating,avoltageabout2timesthevoltageofthesuppliedpowerisappliedacrossthecapacitorterminals.Forthepurposeofsafety,useacapacitorcapasshownbelow.Thecapacitorcapshouldhaveameanstopreventitandleadwiresfrombecomingloose,asshownbelow:e.g.tiestrap.
*Capacitorterminalsdon'thavedesignation.
CW (clockwise) CCW (counterclockwise)
Interchanging connecting point of 2 wires among white, gray and black leads shown left causes the motor to turn counterclockwise.
Interchanging connecting point of 2 wires among white, gray and black leads shown left causes the motor to turn counterclockwise.
Sq.70 – Sq.90 mm4-poleElectromagnetic brake type single-phase motor
4-poleElectromagnetic brake type three-phasemotor(380/400 V)
4-poleElectromagnetic brake type three-phasemotor(200/220/ 230 V)
Placing CW/CCW switchover switch shown left to the CCW position causes the motor to turn counterclockwise.
Ry YellowYellow
Ry
Thermalprotector
CW
Ry
RyCCW
Capacitor
Blue (P)
Blue (P)
SW A SW B
Ry
Motor
Single phasepow
er supply
MCCB White (U1)
Grey (U2)Black (Z2)
Electromagneticbrake
Relay (Ry)
R
ST
ThermalprotectorThree phase
power supply
Ry
Ry
Grey (V)
White (U)Black (W)
Blue (P)
Blue (P)
Ry
SW ASW B
Ry
Ry YellowYellow
Ry
Motor
MCCB
Relay (Ry)
Electromagneticbrake
R
N
ST
ThermalprotectorThree phase
power supply
Ry
Ry
Grey (V)
White (U)Black (W)
Blue (P)
Blue (P)
Ry
SW ASW B
Ry
Ry YellowYellow
Ry
Motor
MCCB
Electromagneticbrake
Relay (Ry)
A CB D
Capacitor cap
Capacitor
187 series tab
Tie strap, banding tape,etc.Insert the
lead into one of pair terminals
<Capacitor pinout diagram>
Faston tab
− 35−− 34−
English
4. Operation
Upon occurrence of power interruption• Turn off power switch Ifthepowerswitchislefton,themachinewilloperatedisorderlyaspowerisfedagain,causingpossiblepersonalinjury,damagetoproperty.Oritcannotstartduetotooheavyload,causingheatdamagetothemotor.
During operation• Do not touch your body or hand to the unit to avoid burn injury.• If a failure occurs, immediately stop the operation. Check the system and consult your local dealer.
Other precautions• Checking starting voltage Usingavoltmeterandavariabletransformer,measurethestartingvoltageoftheassemblyincorporatingthegearedmotor.Makesurethatthevoltageislowerthanthevalueshownbelow.(1)Reversiblemotor:70%theratedvoltage(2)Inductionmotor:80%theratedvoltage•Variablevoltagecausesstartingerror.•Holdingtorqueofthereversiblemotorvariesdependingonproducts,ageddeteriorationandtemperature,whichcausestartingerror.
Prepare for operation• Verify the following: •Poweriscorrectlyconnected•Groundcircuitisconnectedtotheearthreturn•Fusesandmoldedcasecircuitbreakerareattheratedcapacity•Terminalsofcapacitorarepositivelyisolatedwithasuitablemateriale.g.thecapacitorcap.
•Noloosenjoints,connections,fasteners•Nosignofleakageofoil,grease,etc.
Trial run • Following the successive checking, start the trial run:(1)Withoutconnectingload,operatethesystemwiththemotorandgearhead.Check
directionandspeedofturning,andforunusualvibrationandnoise.Then,incorpo-ratetheunitintotheapplicationsystem.
Do
Verify turning direction
Wrongmodelorwrongwiringwillcausepersonalinjury.
(2)Turnonpower.Verifysmoothrunningofthemotorandnousualsoundfrombearingandgearhead.
During operation • Checking the load •Checktheamountofthecurrentandadjusttheloadsothatthemagnitudeoftheconductedcurrentdoesnotexceedthenameplaterating.
•Whenthereductionratiooftheinstalledgearheadis1/50ormore,thetorquemayexceedtheallowableshafttorqueofthegearheadevenifthecurrentflowrateisbelowtheratedcurrent.Checkifthetorqueisbelowtheallowableshafttorqueandadjusttheloadasnecessary.
• Check the motor temperature rise •Themotortemperaturereachesastablevalueby2or3hours(by30minuteswhenreversiblemotororsingle-phaseelectromagneticbrakemotor)afterstartup.
Takeintoconsiderationthetimerating.•Keeptheframesurfacetemperatureat90°Corbelowduringoperationatambienttemperature40°C.
− 37−− 36−
English
Periodically perform check and maintenance to assure safe and reliable operation.
Practical considerations for maintenance• To secure safety during maintenance operation, turning off/on of power supply must
be done by the personnel who is responsible for the current maintenance work.• Do not touch the motor while it is still running or immediately after it stops. (Motor
is hot.)• Before starting the megger testing of the motor (to measure the insulation
resistance), completely disconnect it from associated devices and components. Otherwise, the megger tester will damage the devices under test.
Daily check• Perform the daily check to prevent potential problems.• Perform appropriate corrective actions upon finding any failure or defective.
Item to be checked Checking method Description
Changeinvoltage VoltmeterRatedvoltage±2to3%.Althoughthespecificationassuresnormaloperationwithin±10%deviation,themotorperformanceandlifearenotsecured.
Loadcurrent Ammeter AsindicatedonthenameplateAmbienttemperature Thermometer –10°Cto+40°C
Temperaturerise Thermometer 90°Corbelowonframesurface(ambienttemperature40°C)
Noise Auditoryperception NoincreaseinabnormalsoundornoiselevelVibration Vibrometer/feeling NoabnormalvibrationDepositionofpowderdust Visual Floworcoolingairisnotdisturbedbydustandpowder.
Oilleakage Visual Nooilorgreasefromjointtogearheadorfromoutputshaft
Insulationresistance Insulating-resistancetester
Connectthe500Vmeggeracrossmotorleadandearthterminal.Thereadingshouldbe50MΩormore.
Greaseleakage VisualCheckexteriorandperipheralofmotorandgearheadforcoatofgreaseoroil.Iftheleakagewillaffecttheapplication,usecoverasnecessary.
Foundationbolt Torquewrench Checkboltsforlooseningandretightenasnecessary.
Standard life expectancy• For typical life expectancy, refer to p. 15 and p. 29 (section 2. Installation).
Guideline for replacement• No reference established since components and parts should be replaced
based on operating condition and method. However, defective or malfunctioning parts should be replaced or repaired.
DON'T Consult us when it is necessary to overhaul the assembly.
Incorrectdisassemblywillcausemalfunction.
6. Troubleshooting5. Inspection and maintenance
7. SpecificationGeneral specification
Item Specification
Time ratingInductionmotor Reversiblemotor 3-phasemotorContinuous 30minutes Continuous
Basic
specification
Supply voltage permissible variable range ±10%(nameplaterating)*
Power supply frequency 50/60Hz(nameplaterating)Ambient conditions Seesection2.Installation(p.9).
Cooling method Naturalair-cooling(variablespeed90W:forcedcooling)Heat resistance class 130(B)
*±10%doesnotmeanlevelofcontinuouslyapplicablevoltage.
Symptom Possible cause Corrective actionMotordoesnotrun.
Wrongwiring Correctthewiring.Appliedvoltageisoutofspecification. Applycorrectvoltage.Notspecifiedcapacitororthecapacitorisnotcorrectlyconnected.
Checkthecapacitoragainstthename-plate.Connectthespecifiedcapacitoraccord-ingtothewiringdiagram.
Loadistoolarge. Reducetheload,orusehigheroutputmotor.
Motorrunsinreversedirection.
Wrongwiring Correctthewiring.Wiringdoesnotmatchthereductionratioofthegearhead.
Correctthewiringtomatchtherotatingdirectionoftheoutputshaft.
Thecapacitorisnotconnectedasspecifiedinthewiringdiagram.
Correctlyconnectthecapacitor.
Viewingthemotorfromwrongside. Whencheckingthedirectionoftheshaft,viewthemotorfromitsoutputshaftside.
Motortemperatureistoohigh.
Thevoltageofthesupplyisoutofspec. Applythespecifiedvoltage.Thecapacitanceofthecapacitorisoutofspec.
Useacapacitorofthespecifiedcapaci-tance.
Framesurfacetemperatureofthemotordependsontheambienttemperature,loadingandstart/stopcycles.Ifthetem-peratureisover90˚C,themotormaybecomedefective.
Ifthetemperatureontheframesurfaceexceeds90˚C,useahigheroutputmo-tor.Otherwise,reducetheload.
− 39−− 38−
English
8. Compatible with international standardsPeripherals layout practices
Power supply Voltage,frequency:NameplateratingsSizeofconductormustmeetEN60204-1.
Molded case circuit breaker/
fuse
Connectbetweenpowersourceandthemotor:IECapprovedandULap-provedmoldedcasecircuitbreakerorULapprovedfuse.
GroundTopreventelectricshock,connectthegroundterminal(withscrew)totheprotectiveearth(PE).DonotconnecttwoormoreprotectivegroundingconductorstoasinglePE.
Wiring peripherals
Powersource
Protectiveearth (PE)
Molded casecircuit breaker
or fuse
Conformance to UL and CSA
• UL1004-1• CSA C22.2 No.100
Allproductsconformtothesestandards.
• UL1004-2• CSA C22.2 No.77
6Wmotorsconformtothesestandards.
• UL1004-3• CSA C22.2 No.77
·Single-phase2-polemotorsconformtothesestandards.·Thesestandardsdonotapplytosingle-phase15to90W4-polemotorswiredasshowninwiringdiagramsonpp.31to32.
Forexample,whenthethermalprotectorisconnectedinseriesbetweenpowerlineandmotorwhiteterminal(U1),thiscircuitbecomescompatible.
·Thesestandardsdonotapplyto3-phasemotors.
EC directivesECdirectivescoverallgeneralconsumerelectronicshavingspecificfunctionsandtobedirectlydeliveredtoEuropeanUnion(EU).TheseelectronicproductsmustmeetsafetystandardscommonlyapplicabletoallEUmembernations,andmustbearCEmarking.OurproductsarecompatiblewithstandardsreferencedbyLowVoltageDirectivesothatthemachinesanddevicesincorporatingourproductswillmeetrequirementsofECdirec-tives.
Compatible standards
Standard Accreditationorganization File No.
UL
UL1004-1 Standardformotors
UL
E305791(6W)E171872(single-phase15to150W)E166557(3-phase25to150W)
UL1004-2 Standardforimpedanceprotectedmotors(6W)
UL1004-3Standardforthermallyprotectedmotors(single-phase15to150W)
CSA(c-UL)
C22.2No.100 Standardformotors
C22.2No.77Standardforinherentoverheatingprotectionofmotors
CE
EN60034-1 Standardformotors
TÜVSÜD
Pleaseconfirmthevalidationnumberonourhomepagewhenitisnecessary.
EN60034-5 Standardforprotectionmethodofmotors
EN60034-11 Standardforoverheatingprotectionofmotors
CCC GB12350 Standardforsafetyoflowpowermotors CQC
Pleaseconfirmthevalidationnumberonourhomepagewhenitisnecessary.
Homepagehttp://industrial.panasonic.com/ww/products/motors-compressors/fa-motors Single-phase power source
MCCB
Motor
Thermal protectorWhite (U1)
Gray (U2)Black (Z2)
Capacitor
Blue (P)
Blue (P)
− 41−− 40−
English
After-Sale Service (Repair)RepairConsulttoadealerfromwhomyouhavepurchasedtheproductfordetailsofrepair.Whentheproductisincorporatedtothemachineorequipmentyouhavepurchased,con-sulttothemanufacuterorthedealerofthemachineorequipment.
Cautions for Proper Use•Thisproductisintendedtobeusedwithageneralindustrialproduct,butnotdesignedormanufacturedtobeusedinamachineorsystemthatmaycausepersonaldeathwhenitisfailed.
•Installasafetyequipmentsorapparatusinyourapplication,whenaseriousaccidentorlossofpropertyisexpectedduetothefailureofthisproduct.
•Consultusiftheapplicationofthisproductisundersuchspecialconditionsandenvironmentsasnuclearenergycontrol,aerospace,transportation,medicalequipment,varioussafetyequipmentsorequipmentswhichrequirealesseraircontamination.
•Wehavebeenmakingthebestefforttoensurethehighestqualityoftheproducts,however,applicationofexceptionallylargerexternalnoisedisturbanceandstaticelectricity,orfailureininputpower,wiringandcomponentsmayresultinunexpectedaction.Itishighlyrecommendedthatyoumakeafail-safedesignandsecurethesafetyintheoperativerange.
•Ifthemotorshaftisnotelectricallygrounded,itmaycauseanelectrolyticcorrosiontothebearing,dependingontheconditionofthemachineanditsmountingenvironment,andmayresultinthebearingnoise.Checkingandverificationbycustomerisrequired.
•Failureofthisproductdependingonitscontent,maygeneratesmokeofaboutonecigarette.Takethisintoconsiderationwhentheapplicationofthemachineiscleanroomrelated.
•Pleasebecarefulwhenusinginanenvironmentwithhighconcentrationsofsulphurorsulphuricgases,assulphurationcanleadtodisconnectionfromthechipresistororapoorcontactconnection.
•Takecaretoavoidinputtingasupplyvoltagewhichsignificantlyexceedstheratedrangetothepowersupplyofthisproduct.Failuretoheedthiscautionmayresultindamagetotheinternalparts,causingsmokingand/orafireandothertrouble.
Technical informationTechnicalinformationofthisproduct(InstructionManual,CADdata)canbedownloadedfromthefollowingwebsite.http://industrial.panasonic.com/ww/products/motors-compressors/fa-motors
MEMO(Fillintheblanksforreferenceincaseofinquiryorrepair.)
Date of purchase Model No.
Dealer
Tel:()-
Motor Business Unit, Panasonic Corporation7-1-1Morofuku,Daito,Osaka,574-0044,JapanPhone:+81-72-871-1212
− 42−
MEMO
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