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© 2012 Ingenium Technologies. All Rights Reserved.
I N N O V A T I O N @ Work.TM
© 2013 Ingenium Technologies. All Rights Reserved.
INGENIUM TECHNOLOGIES OVERVIEW
© 2012 Ingenium Technologies. All Rights Reserved.22
• Engineering Services• Design
• Analysis
• Technical Writing
• Recruiting Services• Contract
• Contract to Hire
• Permanent Placement
•Operations Consulting• Product Cost Reductions
• Operations Improvements
• Strategic Planning
San Diego Office
Rockford Office
INGENIUM TECHNOLOGIES: TOP LEVEL VIEWMAIN SERVICE OFFERINGS
© 2012 Ingenium Technologies. All Rights Reserved.3
Jodi
Gruhn
Dick
Walsh
Jeff
SchneiderPaul
WildDuane
Wingate
Principals:
INGENIUM TECHNOLOGIES: PRINCIPALS AND KEY STAFFOUR STRENGTH IS OUR PEOPLE
3
Key Staff:
Duane
Grimm
Greg
Crowley
Mike
Schneider
JoAnn
Coffey
John
Hahn
Sekar
Chandrasekaran
Ed
Stiltner
© 2012 Ingenium Technologies. All Rights Reserved.4
INGENIUM TECHNOLOGIES: INTERNAL STAFFDIFFERENTIATORS
4
1) Engineers and support staff covering all
technical disciplines.
2) High experience levels. 25 years common.
3) Strong program management in all areas.
© 2012 Ingenium Technologies. All Rights Reserved.5
INGENIUM TECHNOLOGIES: CUSTOMERS
AEROSPACE/DEFENSE INDUSTRIAL
All brand and product names and associated logos contained within this presentation belong to their respective owners and are protected by copyright and/or trademark.
© 2012 Ingenium Technologies. All Rights Reserved.
I N N O V A T I O N@ Work.TM
• Engineering Services
• Technical Recruiting
• Operations Consulting
SERVICES OVERVIEW
© 2012 Ingenium Technologies. All Rights Reserved.7
• Product Design and Development for Mechanical
and Electrical Products
• Trade Studies
• Analysis– Finite Element (FEA)
– Stress, Failure and Vibration
– Thermal
– Computational Fluid Dynamics (CFD)
– Reliability / FMEA
• Test Stand Design
• Systems Engineering
• Software Development
• Simulation Modeling
• Technical Writing
• Prototype Manufacturing
• Subject Matter Experts
• Market Analysis for OEM and Aftermarket
• Expert Witness
concept design analysis prototype testing production
Able to Create Strong Cross Functional Project Teams
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFULL LIFE CYCLE SUPPORT
© 2012 Ingenium Technologies. All Rights Reserved.8
Design Tools Analysis
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSOFTWARE TOOLS
8
Technical Writing
(VBA)
FrameMakerInDesign
ArbortextIsoDraw
DOORS®
© 2012 Ingenium Technologies. All Rights Reserved.9
AIR INLET APU
C17 MILITARY TRANSPORT
Rotary & Linear Trim Actuator
TRIMMABLE HORIZONTAL
STABILIZER ACTUATOR (THSA)
AIRBUS A380
HELICOPTER LIFT
VARIOUS HELICOPTERS
Design trade study and
vibration analysis
AERIAL REFUELING POD
VARIOUS TRANSPORTS
System engineering & sizing
strategies
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESDESIGN & ANALYSIS
9
Conceptual designs through full CDR packages
© 2012 Ingenium Technologies. All Rights Reserved.10
A380 SCROLL COMPRESSOR
AEROSPACE
• Turnkey design
• Completed in 3 months
JACK SYSTEM
COMMERCIAL STORAGE TANK
• Design, prototype, & test effort ongoing
• Increased load capacity and life
• Decreased life cycle cost
AERIAL CAMERA “ANTI-BLUR” DEVICE
COMMERCIAL PHOTOGRAPHY
Needed for clear pictures of birds in flight
HYBRID TRUCK GEARBOX
AUTOMOTIVE
Developed specialized
gearbox to manage linkage
between motor/generator
& transmission
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESDESIGN & PROTOTYPE
10
© 2012 Ingenium Technologies. All Rights Reserved.11
ELECTRIC MOTOR ASSEMBLY
BOEING 787
STRUCTURE ANALYSIS
VARIOUS RAT SYSTEMS
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFINITE ELEMENT ANALSYS
11
FUEL / OIL MANIFOLD
AIRBUS A320
MOTOR CONTROLLER
ELECTRONIC BOX
ASSEMBLY
VARIOUS APPLICATIONS
© 2012 Ingenium Technologies. All Rights Reserved.12
HYDRAULIC SPREADER
EMT RESCUE TOOL
FEA highlighted stress concentration
MEDICAL HANDLE
IV POLE
Deflection analysis & redesign
VINYL RAIL SYSTEMS
RESIDENTIAL RAILING
FEA & redesign prior to build
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFAILURE ANALYSIS
12
RACE CAR
WHEEL STRUT
Buckling analysis
CELL PHONE ANTENNA
ANTENNA ASSEMBLY
Structural analysis
© 2012 Ingenium Technologies. All Rights Reserved.13
Computational Fluid Dynamics (CFD)Thermal Analysis Modeling
SERVICES:
• Steady state & transient analysis
• Determine cooling strategies
• Direct coupling with follow on structural analysis
• Windmill design performance predicted prior to the
expensive building process.
• Bearing oil flow analyzed and design optimized to
address failing bearing problem.
Ingenium frequently incorporates multiple analyses to
solve your product challenges.
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTHERMAL ANALYSIS & CFD
13
© 2012 Ingenium Technologies. All Rights Reserved.14
Ingenium’s staff will identify potential or actual failures within the
design and determine the resulting risk/impact to your product.
• Mechanical & Electrical/Electronic Products• Electromechanical Systems• Use Relex Tool• Customers have used our services to:
• Validate & Design
• Assist in Certification
• Failure Modes Effect and Criticality Assessment
• Reliability Study
• Hazards Analysis
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESRELIABILITY ANALYSIS
14
© 2012 Ingenium Technologies. All Rights Reserved.15
IDENTIFYING SOLUTIONS THROUGH
EXPERIENCE
Product / Project Risk Assessments
• Reconnaissance Pod
• Subsea Electronic Controller
Red-Team Design Reviews
• Aircraft Environmental Control System
• Actuation system design
• We prepare you for the questions your customers will ask
New Technology Insertion Assessments
• Hydraulic vs. more-electric architecture trade
• Optical commutation vs. electrical commutation
• Mechanical vs. Electric Refueling pod architecture trade
Cost Reduction Project Facilitator
• DfMA
• Value Stream Mapping
15
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESGRAYBEARD CONSULTING
© 2012 Ingenium Technologies. All Rights Reserved.16
Test stand designs for R&D
and production areas.
Test table for aerial
cameras and
armaments.
From Concept to Installation
Wing loading truss stand
used for wing bending,
wing twisting, and half
wing simulation.Jack test stand
for storage tank
system.
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTEST EQUIPMENT DESIGN & BUILD
INDUSTRIAL COMMERCIAL/MILITARY
AEROSPACECOMMERCIAL
AEROSPACE
MILITARY
16
© 2012 Ingenium Technologies. All Rights Reserved.17
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESLABVIEW
Customization for Drill Bit Testing• Constant pressure functionality developed
• Automatic recording programmed
• For competitor comparison drill bit testing
Saw Blade Testing Fixture• Constant pressure
• Automatic recording of time to cut sample
• For competitor comparison blade testing
Automated EMA Test Stand• Development and production design
• Fully automated 24/7 capability
• Wide variety of functionality
© 2012 Ingenium Technologies. All Rights Reserved.18
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESENGINEERING PROCESS DEVELOPMENT
Ingenium has been engaged by major OEMs to:• Review and critique engineering
development process.• Create new process from scratch.• Ensure alignment between
documents and development activity by addressing gaps.
© 2012 Ingenium Technologies. All Rights Reserved.19
OVERALL SYSTEM MODELING &
SIMULATION
• Matlab Simulink
• Dynamic spreadsheets
SYSTEM ARCHITECTURE
DEVELOPMENT
• Power Systems
• Thermal Systems
• Electrical Systems
Advantages…- Define system concepts of operations - Quantify system performance measures
- Ensure feedback control will be stable with acceptable margins - Troubleshoot existing designs
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSYSTEMS ENGINEERING
Model & Bode Plots for Electro-Mechanical System
19
© 2012 Ingenium Technologies. All Rights Reserved.20
Ingenium’s expert staff of software engineers is uniquely familiar with the requirements of software for both safety critical aerospace & industrial applications.
COMMERCIAL APPLICATIONSMILITARY APPLICATIONS
DO-178B
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSOFTWARE DEVELOPMENT
20
Airbus A400M
JSF
Boeing 737 (AEW&C)
PDM ADMINISTRATION & CONFIGURATION
Embraer E-170
Boeing 787
Raytheon Hawker 4000
© 2012 Ingenium Technologies. All Rights Reserved.21
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESELECTRICAL ENGINEERING
Pipeline Sensor Hardware Testing• Pig used to check pipe integrity
• Investigation to determine faulty signaling cause
• Design change recommendations
Motor Controller Development• 787 Motor Controllers
• NGS / CAC / EMP / EPGSS / SCU• High Lift Actuator Motor Controllers
• USAF - Fly By Light Motor Controller
Power Distribution Units
Power Electronics• Thermal management strategies
• Packaging design
© 2012 Ingenium Technologies. All Rights Reserved.22
DoD Solar Power Systems• Packaged systems for battle
theater deployment
• Subcontractor to Infinia
• SBIR win
Navy Underwater Power
Systems• Novel power system
• Manned and unmanned vehicles
• Systems engineering content
• Partnered with AlumiFuel
• STTR win
Navy Actuator Program• Ruggedize actuator for
harsh environment
• Applying novel & tolerant
controls
• SBIR win
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTECHNOLOGY DEVELOPMENT
22
Leveraging Ingenium experience to transition
technologies to the field
© 2012 Ingenium Technologies. All Rights Reserved.23
Automotive Market
Parallel Path Drive (PPD)
• Automotive component
• Patent issued
• TACOM Funding
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESRESEARCH & DEVELOPMENT
Voice to Text Language Translation (VTLT)
System and method for unambiguous
communication between pilots and Air Traffic
Controllers in high density environments
• Joint venture with Duel Ltd. (Israel)
• SBIR win
23
PPD Test Stand Design
Smart Casting
NIU/DARPA project to build on past work done
by others. Ingenium work scope:
• Determine certification issues
• Establish baseline design
• FEA (vibration) to aircraft standards
• Add active and feedback features
• Evaluate technical challenges to overcome
© 2012 Ingenium Technologies. All Rights Reserved.24
Knee Rehab Physical Therapy
Device• For knee replacement surgery
recovery
• Promotes full recovery
• First prototype constructed for
evaluation
Blood Pressure Cuff
Pressurization System• Motion tolerant system
• Disruptive technology
• US military interest
Orthopedic Distal
Targeting System• Minimizes need for fluoroscopy
• Improves operative accuracy
• Reduces surgery time
INGENIUM TECHNOLOGIES: ENGINEERING SERVICESMEDICAL MARKET
Leveraging our skills in new markets
24
© 2012 Ingenium Technologies. All Rights Reserved.
INGENIUM TECHNOLOGIES: TECHNICAL WRITING SERVICES30 YEARS OF TECHNICAL DOCUMENT SOLUTIONS EXPERIENCE
• Technical Document experience with mechanical, electrical and electronic products and systems– Development and Production– Processes– Industry Standards– Publishing Systems– Management
• Industry Specifications– ATA100, ATA iSpec 2200, MIL-M-38784, S1000D– DO-160, MIL-STD 461
• Publication Types – Job instruction sheets / Repair instruction sheets– New and revised operation and service, overhaul, engine, aircraft, training, policies
and procedures, and corporate– Qualification Tests: QTP, QTR, ATP, QSAR, SOF– Service bulletins and parts lists (IPL, IPC)– ITEMs, troubleshooting guides, format conversions, and other specialty products– Websites, libraries, and distribution / printing processes
© 2012 Ingenium Technologies. All Rights Reserved.
I N N O V A T I O N@ Work.TM
• Engineering Services
• Technical Recruiting• Operations Consulting
OPS CONSULTING
OVERVIEW
© 2012 Ingenium Technologies. All Rights Reserved.
INGENIUM TECHNOLOGIES: TECHNICAL RECRUITINGCONTRACT, CONTRACT-TO-HIRE,
& DIRECT HIRE
The outcome is ideal matching.
RECRUITING TEAM
27
Donna Busjahn
Sr. Technical Recruiter
Jodi Gruhn
Recruiting Manager
Sarah BorgRecruiting Assistant
Julie SchneiderRecruiting Assistant
Alvin Adeva
Account Manager
Peter Hall
Technical Recruiter
Diane Lacson
Sr. Technical Recruiter
Duane WingatePrincipal
© 2012 Ingenium Technologies. All Rights Reserved.
• Technical Talent – Strong network of candidates from 13 years supporting OEMs with engineering services– Global recruiting experience (North America, Singapore, UK, Puerto Rico, France, Germany,
China, etc.)
• Responsive– Ingenium staff engineers can be placed at customer locations for quick start– Available Ingenium software if required
• (ProE/UG/SW, FEA, FMEA, LabView, Relex, Matlab, Simulink)
• Quality Candidates– In-house engineers support the recruiting team to evaluate technical talent
• Focus– Like our customers, we have strong component/systems skills and expertise– Streamlined on-boarding processes
• Nationwide Resources– Offices in multiple locations– Wide range of industries– Vast database of engineering talent
INGENIUM TECHNOLOGIES - TECHNICAL RECRUITINGCOMPETITIVE ADVANTAGE
Ingenium Proprietary
28
Our technical staffing team has strong roots in engineering
© 2012 Ingenium Technologies. All Rights Reserved.
• Project/Program Engineers
• Mechanical Engineers
• Electrical Engineers
• Systems Engineers
• Embedded Software Engineers
• Finite Element Analysis (FEA)
• Reliability Engineers
• Quality Engineers
• Manufacturing Engineers
• Test Engineers
• Designers - 2D/3D
• Buyers/Planners
• Technical Publications
Currently Providing: Client-Site Employees Skill Sets:
Data Analyst5%
Designer5%
Electrical Engineer
7%
Electronics Technician
8%
Industrial Engineer
3%
Manufacturing Engineer
8%
Materials Engineer
3%
Mechanical Engineer
17%
Procurement Specialist
4%
Program Management
10%
Quality Engineer
7%
Reliability Engineer
3% Software Engineer
10%
Systems Engineer7%
Technical Writer3%
INGENIUM TECHNOLOGIES - TECHNICAL RECRUITINGSKILLS & EXPERIENCE
Ingenium Proprietary
29
© 2012 Ingenium Technologies. All Rights Reserved.
I N N O V A T I O N@ Work.TM
• Engineering Services
• Technical Recruiting
•Operations Consulting
OPS CONSULTING
OVERVIEW
© 2012 Ingenium Technologies. All Rights Reserved.31
• Leading US EMC Lab
• EMC Consulting
31
INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGCOMPANY STARTUP
formerly
Before: After:
© 2012 Ingenium Technologies. All Rights Reserved.32
Results of Ingenium Services
Before After
Annual Sales $1.8M $6M
Employees 17 93
Facility 50,000
sq.ft.
125,000
sq.ft.
Machines 50 62
CHERRY VALLEY TOOL ABRASIVE MACHINING INC.
• 2 year engagement
• Provided general manager and board
level direction
Strategic planning
Manufacturing engineering
Proposal direction
Capital investment strategy
INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGTURNAROUND ACTIVITIES
“Expertise from the shop floor to the boardroom…”
32
© 2012 Ingenium Technologies. All Rights Reserved.
PFMEA
Projected Rolled Throughput Yield from 40% to 78%
Output Capacity from 8/wk to 8/day
Analyze
Design
Implement
INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGPROCESS RE-ENGINEERING
33
© 2012 Ingenium Technologies. All Rights Reserved.34
INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGSTRATEGIC PLANNING
34
North American Tool Corporation Aerospace Actuation Company
“Ingenium is helping us build a stronger foundation to be better prepared for a market recovery. …..offers the best of large corporate talent to a small company.”
G. Curtis LansberyPresident and CEO
Developed and implemented tactics for significant improvement in cost and quality
Operational assessment and planning to increase output by 40% in the existing floor space
© 2012 Ingenium Technologies. All Rights Reserved.35
INNOVATION@ Work.TM
INGENIUM TECHNOLOGIES: HOW CAN WE ADD VALUE TO
YOUR COMPANY?
35
• Engineering Services• Design
• Analysis
• Technical Writing
• Recruiting Services• Contract
• Contract to Hire
• Permanent Placement
•Operations Consulting• Product Cost Reductions
• Operations Improvements
• Strategic Planning
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