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HEIDENHAIN Inverter Systems
System tests Controls, inverters, motors and encoders from HEIDENHAIN are usually integrated as components in larger systems. In these cases, comprehensive tests of the complete system are required, irrespective of the specifi cations of the individual devices.
Expendable parts In particular the following parts in inverters from HEIDENHAIN are subject to wear:
Fans•
Standards Standards (ISO, EN, etc.) apply only where explicitly stated in the catalog.
MC 422 B, CC 424 B
with modular inverter
The inverter systems from HEIDENHAIN are suitable for the HEIDENHAIN controls with digital speed control. They are designed for operating the synchronous and asynchronous motors from HEIDENHAIN.
3
Contents
This catalog supersedes all previous editions, which thereby become invalid.
Subject to change without notice
Page
Inverter Systems 4
Overview 6
Compact Inverters 7
Modular Inverters 12
Accessories for Inverter Systems 16
Additional Power Supply 22
Ribbon Cables and Covers 24
Overview of Cables for Inverters 29
Dimensions 30
Other HEIDENHAIN Components 46
Index 47
4
Regenerative inverters
With regenerative inverters, the braking energy of the motors is fed back into the power supply. Regenerative systems need additional components, such as line fi lters and commutating
reactors (see Accessories for Inverter Systems).
Nonregenerative inverters
With nonregenerative inverters, the braking energy of the motors is converted to heat. This requires a braking resistor (see Accessories for Inverter Systems).
Power supply The inverter systems are designed for connection to a TN public power supply with a voltage of 3 x 400 V; 50 to 60 Hz (± 10%). Other public grids or other line voltages must be adapted over a transformer.
DC-link voltage Both inverter systems use a rectifi er bridge circuit to convert the line power to the dc-link voltage and other auxiliary voltages for the electronics of the power modules, the controller unit, and the main computer. The rectifi ed and—for regenerative systems—controlled dc-link voltage is conducted through IGBTs to the motors under frequency and voltage control. Control is by PWM signals.
The dc-link voltage is 565 V for nonregenerative systems and 650 V for regenerative systems.
Safety functions In the event of an emergency stop, HEIDENHAIN inverter systems make it possible to shut down the motors centrally over special inputs for deleting the pulse release for PWM control of the IGBTs. The controller unit controls braking until standstill. For each
motor there are separate outputs to the power modules to
control the brakes at standstill.
If required, however, drive groups can be formed to enable separate switch-off (e.g. axes for the tool magazine). The axes are then switched off through an axis-release module.
Compact inverters In a single enclosure, UE and UR compact inverters house the rectifi ers for generating the dc-link voltage and the IGBT full bridges for up to fi ve drives. Compact inverters with internal braking resistor are available for power ratings up to 15 kW. As an alternative, the internal braking resistor can be replaced by an external resistor to reduce heat generation in the electrical cabinet (not with UE 11x). Higher power ratings require regenerative systems.
For special cases, an additional power module can be connected to a compact inverter (not with UE 11x). Please note that the total power consumption of the connected motors must not exceed the power of the compact inverter!
The CC controller unit is connected to the compact inverter over a ribbon cable and uses PWM signals to control the IGBTs.
HEIDENHAIN Inverter Systems
HEIDENHAIN inverter systems are designed for use with QSY synchronous motors and QAN asynchronous motors from HEIDENHAIN. The inverter systems are available with power ratings of 10 kW to 80 kW. They can be supplied as compact inverters or in modular versions as regenerative or nonregenerative systems.
UE 112
UR 242
5
Modular inverters Modular inverter systems consist of the following modules:One UV or UVR power supply unit including the necessary additional componentsSeveral UM power modules for axes and spindleRibbon cables and covers
In modular systems, the supply module produces the rectifi ed dc-link voltage. The IGBT full bridges are housed in the separate UM power modules. The dc-link power bar conducts the dc-link voltage to the power modules.
The CC controller unit is connected to the power modules over a ribbon cable and uses PWM signals to control the IGBTs. The power supply unit is arranged the farthest to the left. The power modules are arranged to the right in order of decreasing power.
•
••
Motor current The power modules and compact inverters are available in gradations to make it possible to match them to the required motor current and torque values. In addition, the PWM frequency can be adjusted to the motor current. Please remember that very high spindle speeds require a higher PWM frequency (see Spindle).
Additional power supply unit
If the 5 V power supply of the UE 2xx B does not suffi ce for the MC, CC and connected encoders, an additional UV 105 power supply unit is required. For a calculation example, see Additional Power Supply for MC and CC.
Current consumption of the connected modules
The UV power supply units supply the current for the electronics of the modules. The following limit values apply:
Power supply UV 130 D UVR 1xx D
15 V 1.5 A 3.5 A
24 V 2 A 4 A
The current consumption for the electronics of the modular inverters depends largely on their power output. If several high-capacity modules are used, in rare cases the maximum permissible current for the power supply unit might be exceeded. Therefore, be sure to check the current consumption for the 15-V and 24-V supplies individually. This is of particular importance when the UVR 150 D is used together with the UM 115 D. If the total current consumption exceeds the maximum value, please contact HEIDENHAIN.
Ribbon cables and covers
The individual control components are connected through ribbon cables for PWM signals, power bus and unit bus. The ribbon cables must be covered to protect against interference. Ribbon cables and covers for separate power modules must be ordered in the required lengths.
The ribbon cables and covers for compact inverters are included in delivery.
UVR 140 D
UM 115 D
6
Overview
Model Page Accessories Page
Compact inverters Regenerative UR 230 D
UR 240 D
UR 242 D
10, 11 KDR commutating reactorEPCOS line fi lterUP 110 braking resistor moduleAs required:SM voltage protection moduleZKF dc-link fi lterThree-phase current capacitorCMC capacitor module
16
16
18
19
18
17
20
Nonregenerative UE 110
UE 112
7 PW 210 braking resistor(not for UE 11x)As required:SM voltage protection moduleAdditional UV 105 power supply unit1)
17
19
22
UE 210 D
UE 211 D
UE 212 D
UE 230 B
UE 240 B
UE 242 B
8, 9
Modular inverters Power supply unit
RegenerativeUVR 120 D
UVR 130 D
UVR 140 D
UVR 150 D
UVR 160 D
UVR 160 DW
14, 15 KDR commutating reactorEPCOS line fi lterUP 110 braking resistor moduleAs required:SM voltage protection moduleZKF dc-link fi lterThree-phase current capacitor
16
16
18
19
18
17
Nonregenerative UV 130 D 14 PW 210 braking resistorAs required:SM voltage protection moduleCMC/CMM capacitor module
17
19
20
Power module
for one axisUM 111 D
UM 111 BD
UM 112 D
UM 113 D
UM 114 D
UM 115 D
UM 116 DW
12, 13 Ribbon cables, covers 24
For two axes UM 121 D
UM 121 BD
UM 122 D
13 Ribbon cables, covers 24
1) Required for iTNC 530 with Windows XP if UE 230 B, UE 240 B or UE 242 B are used
7
Nonregenerative
compact inverters
continued on next page
3 axes + spindle 4 axes + spindle
UE 110 UE 112
3 axes Spindle 3 axes 1 axis Spindle
Rated current INIS6-40 %
1)
Maximal current Imax2)
for PWM frequency
3 333 Hz 6.0 A
–
12.0 A
24.0 A
36.0 A
36.0 A
6.0 A
–
12.0 A
9.0 A
–
18.0 A
24.0 A
36.0 A
36.0 A
4 000 Hz 5.5 A –11.0 A
22.0 A33.0 A33.0 A
5.5 A –11.0 A
8.3 A –16.5 A
22.0 A33.0 A33.0 A
5 000 Hz 5.0 A –10.0 A
20.0 A30.0 A30.0 A
5.0 A –10.0 A
7.5 A –15.0 A
20.0 A30.0 A30.0 A
6 666 Hz 4.2 A – 8.4 A
16.8 A25.2 A25.2 A
4.2 A – 8.4 A
6.3 A –12.6 A
16.8 A25.2 A25.2 A
8 000 Hz 3.65 A – 7.3 A
14.6 A21.9 A21.9 A
3.65 A – 7.3 A
5.5 A –11.0 A
14.6 A21.9 A21.9 A
10 000 Hz 3.0 A – 6.0 A
12.2 A18.3 A18.3 A
3.0 A – 6.0 A
4.6 A – 9.2 A
12.2 A18.3 A18.3 A
Power supply 3 x 400 V (± 10%); 50 Hz to 60 Hz or 3 x 480 V (± 10%); 50 Hz to 60 Hz
Rated power dc link 10 kW 10 kW
Peak power3)
dc link 15 kW / 20 kW 15 kW / 20 kW
Power loss4)
at IN (approx.) 450 W 450 W
DC-link voltage 565 V 565 V
Integrated braking resistor5) 1 kW / 27 kW 1 kW / 27 kW
Module width 175 mm 175 mm
Weight (approx.) 20 kg 20 kg
ID 375 713-xx 375 715-xx
Additional components for nonregenerative compact inverters (see Accessories for Inverters)
Braking resistor – –
Additional power supply – –
Voltage protection module6) SM 110 SM 110
1) Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)2) Axes: 0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload3) 1st value: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
2nd value: 0.2 s cyclic duration factor for duty cycle time of 5 s4) Power loss during idle running: approx. 10% of the power loss at rated current5) 1st value: Continuous duty
2nd value: 1.5% cyclic duration factor for 120 seconds duty cycle time.6) Only for synchronous or torque motors with fi eld weakening
Compact InvertersNonregenerative
8
Compact Inverters
Nonregenerative
Nonregenerative compact inverters 3 axes + spindle
or 4 axes
4 axes + spindle
or 5 axes
UE 210 D UE 211 D UE 212 D
3 axes Spindle/axis 2 axis 1 axis Spindle/Axis 3 axes 1 axis
Rated current INIS6-40 %
1)
Maximal current Imax2)
for PWM frequency
3 333 Hz 9.0 A18.0 A18.0 A
24.0 A/18.0 A36.0 A/36.0 A36.0 A/36.0 A
9.0 A18.0 A18.0 A
18.0 A36.0 A36.0 A
24.0 A/18.0 A36.0 A/36.0 A36.0 A/36.0 A
9.0 A18.0 A18.0 A
18.0 A36.0 A36.0 A
4 000 Hz 8.3 A16.5 A16.5 A
22.0 A/16.5 A33.0 A/33.0 A33.0 A/33.0 A
8.3 A16.5 A16.5 A
16.5 A33.0 A33.0 A
22.0 A/16.5 A33.0 A/33.0 A33.0 A/33.0 A
8.3 A16.5 A16.5 A
16.5 A33.0 A33.0 A
5 000 Hz 7.5 A
15.0 A
15.0 A
20.0 A/15.0 A
30.0 A/30.0 A
30.0 A/30.0 A
7.5 A
15.0 A
15.0 A
15.0 A
30.0 A
30.0 A
20.0 A/15.0 A
30.0 A/30.0 A
30.0 A/30.0 A
7.5 A
15.0 A
15.0 A
15.0 A
30.0 A
30.0 A
6 666 Hz 6.3 A12.6 A12.6 A
16.8 A/12.6 A25.2 A/25.2 A25.2 A/25.2 A
6.3 A12.6 A12.6 A
12.6 A25.2 A25.2 A
16.8 A/12.6 A25.2 A/25.2 A25.2 A/25.2 A
6.3 A12.6 A12.6 A
12.6 A25.2 A25.2 A
8 000 Hz 5.5 A11.0 A11.0 A
14.6 A/11.0 A22.0 A/22.0 A22.0 A/22.0 A
5.5 A11.0 A11.0 A
11.0 A22.0 A22.0 A
14.6 A/11.0 A22.0 A/22.0 A22.0 A/22.0 A
5.5 A11.0 A11.0 A
11.0 A22.0 A22.0 A
10 000 Hz 4.6 A 9.2 A 9.2 A
12.2 A/9.1 A18.2 A/18.2 A18.2 A/18.2 A
4.6 A 9.2 A 9.2 A
9.1 A18.2 A18.2 A
12.2 A/9.1 A18.2 A/18.2 A18.2 A/18.2 A
4.6 A 9.2 A 9.2 A
9.1 A18.2 A18.2 A
Power supply 3 x 400 V (± 10%);50 to 60 Hz
3 x 400 V (± 10%); 50 to 60 Hz 3 x 400 V (± 10%);50 to 60 Hz
Rated power dc link 15 kW 15 kW 15 kW
Peak power3)
dc link 23 kW / 40 kW 23 kW / 40 kW 23 kW / 40 kW
Power loss4)
at IN (approx.) 475 W 525 W 595 W
DC-link voltage 565 V 565 V 565 V
Integrated braking resistor5) 1 kW / 27 kW 1 kW / 27 kW 1 kW / 27 kW
Module width 200 mm 200 mm 200 mm
Weight (approx.) 20 kg 20 kg 20 kg
ID 558 302-01 558 303-01 558 304-01
Additional components for nonregenerative compact inverters (see Accessories for Inverters)
Braking resistor PW 210 PW 210 PW 210
Additional power supply – – –
Voltage protection module6) SM 110 SM 110 SM 110
1) Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)2) Axes: 0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload3) 1st value: 40% cyclic duration factor for 10 minutes duty cycle time (S6-40%)
2nd value: 0.2 s cyclic duration factor for 5 seconds duty cycle time
9
2 axes + spindle
or 3 axes
3 axes + spindle
or 4 axes
4 axes + spindle
or 5 axes
UE 230 B UE 240 B UE 242 B
Spindle/Axis 2 axes Spindle/Axis 3 axes Spindle/Axis 3 axes 1 axis Spindle/Axis
24.0 A/18.0 A36.0 A/36.0 A36.0 A/36.0 A
9.0 A –15.0 A
38.0 A/28.2 A46.0 A/–46.0 A/46.0 A
9.0 A –15.0 A
38.0 A/28.2 A46.0 A/–46.0 A/46.0 A
9.0 A –15.0 A
28.2 A–46.0 A
38.0 A/28.2 A46.0 A/–46.0 A/46.0 A
22.0 A/16.5 A33.0 A/33.0 A33.0 A/33.0 A
8.3 A –15.0 A
35.0 A/26.0 A46.0 A/–46.0 A/46.0 A
8.3 A –15.0 A
35.0 A/26.0 A46.0 A/–46.0 A/46.0 A
8.3 A –15.0 A
26.0 A–46.0 A
35.0 A/26.0 A46.0 A/–46.0 A/46.0 A
20.0 A/15.0 A
30.0 A/30.0 A
30.0 A/30.0 A
7.5 A
–
15.0 A
31.0 A/23.0 A
46.0 A/–
46.0 A/46.0 A
7.5 A
–
15.0 A
31.0 A/23.0 A
46.0 A/–
46.0 A/46.0 A
7.5 A
–
15.0 A
23.0 A
–
46.0 A
31.0 A/23.0 A
46.0 A/–
46.0 A/46.0 A
16.8 A/12.6 A25.2 A/25.2 A25.2 A/25.2 A
6.4 A –12.8 A
26.0 A/19.3 A38.6 A/–38.6 A/38.6 A
6.4 A –12.8 A
26.0 A/19.3 A38.6 A/–38.6 A/38.6 A
6.4 A –12.8 A
19.3 A–38.6 A
26.0 A/19.3 A38.6 A/–38.6 A/38.6 A
14.6 A/11.0 A22.0 A/22.0 A22.0 A/22.0 A
5.3 A –10.6 A
22.5 A/16.7 A33.4 A/–33.4 A/33.4 A
5.3 A –10.6 A
22.5 A/16.7 A33.4 A/–33.4 A/33.4 A
5.3 A –10.6 A
16.7 A–33.4 A
22.5 A/16.7 A33.4 A/–33.4 A/33.4 A
12.2 A/9.1 A18.2 A/18.2 A18.2 A/18.2 A
4.5 A – 9.0 A
19.0 A/14.1 A28.2 A/–28.2 A/28.2 A
4.5 A – 9.0 A
19.0 A/14.1 A28.2 A/–28.2 A/28.2 A
4.5 A – 9.0 A
14.1 A–28.2 A
19.0 A/14.1 A28.2 A/–28.2 A/28.2 A
3 x 400 V (± 10%); 50 to 60 Hz 3 x 400 V (± 10%); 50 to 60 Hz 3 x 400 V (± 10%); 50 to 60 Hz
22 kW 22 kW 22 kW
30 kW / 45 kW 30 kW / 45 kW 30 kW / 45 kW
520 W 590 W 770 W
565 V 565 V 565 V
– – –
200 mm 200 mm 200 mm
23 kg 23 kg 23 kg
337 038-xx 337 039-xx 337 041-xx
PW 210 PW 210 PW 210
– UV 105 (as required) UV 105 (as required)
SM 110 SM 110 SM 110
4) Power loss during idle running: approx. 10% of the power loss at rated current5) 1st value: Continuous duty
2nd value: 1.5% cyclic duration factor for 120 seconds duty cycle time.6) Only for synchronous or torque motors with fi eld weakening
10
Compact InvertersRegenerative
Regenerative
compact inverters
2 axes + spindle or 3 axes 3 axes + spindle or 4 axes
UR 230 D UR 240 D
2 axes Spindle/axis 3 axes Spindle/axis
Rated current INIS6-40 %
1)
Maximal current Imax2)
for PWM frequency
3 333 Hz 9.0 A –18.0 A
42.0 A/30.0 A60.0 A/–60.0 A/60.0 A
9.0 A –18.0 A
42.0 A/30.0 A60.0 A/–60.0 A/60.0 A
4 000 Hz 8.3 A –16.5 A
38.5 A/27.5 A55.0 A/–55.0 A/55.0 A
8.3 A –16.5 A
38.5 A/27.5 A55.0 A/–55.0 A/55.0 A
5 000 Hz 7.5 A
–
15.0 A
35.0 A/25.0 A
50.0 A/–
50.0 A/50.0 A
7.5 A
–
15.0 A
35.0 A/25.0 A
50.0 A/–
50.0 A/50.0 A
6 666 Hz 6.3 A –12.6 A
29.4 A/21.0 A42.0 A/–42.0 A/42.0 A
6.3 A –12.6 A
29.4 A/21.0 A42.0 A/–42.0 A/42.0 A
8 000 Hz 5.5 A –11.0 A
25.6 A/18.3 A36.5 A/–36.5 A/36.5 A
5.5 A –11.0 A
25.6 A/18.3 A36.5 A/–36.5 A/36.5 A
10 000 Hz 4.6 A – 9.2 A
21.4 A/15.3 A30.5 A/–30.5 A/30.5 A
4.6 A – 9.2 A
21.4 A/15.3 A30.5 A/–30.5 A/30.5 A
Power supply 3 x 400 V (± 10%); 50 Hz to 60 Hz 3 x 400 V (± 10%); 50 Hz to 60 Hz
Rated power dc link 22 kW 22 kW
Peak power3)
dc link 30 kW / 40 kW 30 kW / 40 kW
Power loss4)
at IN (approx.) 680 W 750 W
DC-link voltage 650 V 650 V
Module width 250 mm 250 mm
Weight (approx.) 22.5 kg 22.5 kg
ID 536 561-01 536 564-01
Additional components for regenerative compact inverters (see Accessories for Inverters)
Commutating reactor KDR 120 KDR 120
Line fi lter EPCOS 35 A EPCOS 35 A
Braking resistor SP 110 UP 110
DC-link fi lter5) ZKF 110 or ZKF 120 ZKF 110 or ZKF 120
Three-phase current capacitor Recommended Recommended
Voltage protection module6) SM 110 SM 110
1) Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)2) Axes: 0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload3) 1st value: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
2nd value: 0.2 s cyclic duration factor for duty cycle time of 5 s
11
4 axes + spindle or 5 axes
UR 242 D
3 axes 1 axis/spindle Spindle/axis
9.0 A –18.0 A
30.0 A/42.0 A60.0 A/–60.0 A/60.0 A
42.0 A/30.0 A60.0 A/–60.0 A/60.0 A
8.3 A –16.5 A
27.5 A/38.5 A55.0 A/–55.0 A/55.0 A
38.5 A/27.5 A55.0 A/–55.0 A/55.0 A
7.5 A
–
15.0 A
25.0 A/35.0 A
50.0 A/–
50.0 A/50.0 A
35.0 A/25.0 A
50.0 A/–
50.0 A/50.0 A
6.3 A –12.6 A
21.0 A/29.5 A42.0 A/–42.0 A/42.0 A
29.4 A/21.0 A42.0 A/–42.0 A/42.0 A
5.5 A –11.0 A
18.3 A/25.6 A36.5 A/–36.5 A/36.5 A
25.6 A/18.3 A36.5 A/–36.5 A/36.5 A
4.6 A – 9.2 A
15.3 A/21.4 A30.5 A/–30.5 A/30.5 A
21.4 A/15.3 A30.5 A/–30.5 A/30.5 A
3 x 400 V (± 10%); 50 Hz to 60 Hz
22 kW
30 kW / 40 kW
930 W
650 V
250 mm
22.5 kg
536 565-01
KDR 120
EPCOS 35 A
UP 110
ZKF 110 or ZKF 120
Recommended
SM 110
4) Power loss during idle running: approx. 10% of the power loss at rated current5) Only for direct drives if an additional UM 1xx D is used6) Only for synchronous or torque motors with fi eld weakening
12
Nonregenerative
compact inverters
1-axis modules
UM 111 D UM 111 BD UM 112 D UM 113 D UM 114 D
Axis Axis Spindle Axis Spindle Axis Spindle Axis Spindle
Rated current INIS6-40 %
1)
Maximal current Imax2)
for PWM frequency
3 333 Hz 9.0 A –18.0 A
17.5 A – 35.0 A
24.5 A35.0 A35.0 A
29.5 A–59.0 A
40.0 A59.0 A59.0 A
47.0 A–94.0 A
67.0 A88.0 A94.0 A
70.0 A –140.0 A
108.0 A125.0 A140.0 A
4 000 Hz 8.3 A –16.5 A
16.5 A –33.0 A
22.5 A33.0 A33.0 A
27.5 A–55.0 A
37.0 A55.0 A59.0 A
44.0 A–88.0 A
62.0 A82.0 A88.0 A
66.0 A –132.0 A
99.0 A116.0 A132.0 A
5 000 Hz 7.5 A
–
15.0 A
15.0 A
–
30.0 A
20.0 A
30.0 A
30.0 A
25.0 A
–
50.0 A
34.0 A
50.0 A
50.0 A
40.0 A
–
80.0 A
50.0 A
75.0 A
80.0 A
60.0 A
–
120.0 A
90.0 A
105.0 A
120.0 A
6 666 Hz 6.3 A –12.6 A
12.5 A –25.0 A
17.0 A25.0 A25.0 A
21.0 A–42.0 A
28.5 A42.0 A42.0 A
33.5 A–67.0 A
47.0 A63.0 A67.0 A
55.0 A –110.0 A
76.0 A 88.0 A110.0 A
8 000 Hz 5.5 A –11.0 A
11.0 A –22.0 A
14.5 A22.0 A22.0 A
18.5 A–37.0 A
25.0 A37.0 A37.0 A
29.5 A–59.0 A
41.0 A55.0 A59.0 A
44.0 A – 88.0 A
66.0 A 77.0 A 88.0 A
10 000 Hz 4.6 A – 9.2 A
9.0 A –18.0 A
12.0 A18.0 A18.0 A
15.5 A–31.0 A
21.0 A31.0 A31.0 A
24.5 A–49.0 A
34.0 A46.0 A
37.0 A – 73.0 A
55.0 A 64.0 A 73.0 A
Current consumption3) 120 mA/60 mA 150 mA/170 mA 170 mA/170 mA 170 mA/250 mA 250 mA/420 mA
Power loss5)
at IN (approx.) 70 W
120 W
160 W
180 W
270 W
280 W
430 W
420 W
650 W
Module width 50 mm 50 mm 100 mm 100 mm 100 mm
Weight (approx.) 5.5 kg 5.5 kg 9.0 kg 9.0 kg 12.0 kg
ID 392 318-xx 513 035-xx 519 971-xx 518 703-xx 510 509-xx
1) Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)2) Axes: 0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload3) For 15 V / 24 V (see limit values on page 21)
Modular Inverters
Power Modules
Power modules The power modules in the system are to be arranged so that the “heavy” modules are mounted at left and the “light” modules are at right.
The total power of all connected motors must not exceed that of the power supply unit.
The UM 1xx D modules feature electronic ID labels. This permits advanced diagnostic functions (see Diagnostic Functions).
13
1-axis modules 2-axis modules
UM 115 D UM 116 DW UM 121 D UM 121 BD5)
UM 122 D5)
Axis Spindle Axis Spindle Axis Axis Spindle Axis Spindle
115.0 A –230.0 A
150.0 A180.0 A230.0 A
175.0 A –350.0 A
250.0 A275.0 A350.0 A
9.0 A –18.0 A
17.5 A – 35.0 A
24.5 A35.0 A35.0 A
29.5 A–59.0 A
40.0 A59.0 A59.0 A
106.0 A –211.0 A
138.0 A165.0 A211.0 A
165.0 A –330.0 A
231.0 A253.0 A330.0 A
8.3 A –16.5 A
16.5 A –33.0 A
22.5 A33.0 A33.0 A
27.5 A–55.0 A
37.0 A55.0 A59.0 A
96.0 A
–
192.0 A
125.0 A
150.0 A
192.0 A
150.0 A
–
300.0 A
210.0 A
230.0 A
300.0 A
7.5 A
–
15.0 A
15.0 A
–
30.0 A
20.0 A
30.0 A
30.0 A
25.0 A
–
50.0 A
34.0 A
50.0 A
50.0 A
80.0 A –161.0 A
105.0 A126.0 A161.0 A
126.0 A –252.0 A
176.0 A193.0 A252.0 A
6.3 A –12.6 A
12.5 A –25.0 A
17.0 A25.0 A25.0 A
21.0 A–42.0 A
28.5 A42.0 A42.0 A
70.0 A –141.0 A
92.0 A110.0 A141.0 A
110.0 A –221.0 A
154.0 A169.0 A221.0 A
5.5 A –11.0 A
11.0 A –22.0 A
14.5 A22.0 A22.0 A
18.5 A–37.0 A
25.0 A37.0 A37.0 A
59.0 A –117.0 A
76.0 A 91.0 A117.0 A
91.0 A –183.0 A
128.0 A140.0 A183.0 A
4.6 A – 9.2 A
9.0 A –18.0 A
12.0 A18.0 A18.0 A
15.5 A–31.0 A
21.0 A31.0 A31.0 A
270 mA/460 mA 520 mA/200 mA 200 mA/110 mA 250 mA/170 mA 290 mA/330 mA
610 W
870 W
1 115 W6)
1 560 W6)
140 W
2x axes: 240 W 1x axis / 1x spindle: 280 W
2x axes: 360 W 1x axis / 1x spindle: 450 W
150 mm 200 mm 50 mm 100 mm 100 mm
19.0 kg 24.0 kg 5.5 kg 9 kg 12.0 kg
387 852-xx 369 629-xx 392 319-xx 513 037-xx 519 972-xx
4) Power loss during idle running: approx. 10% of the power loss at rated current5) With this 2-axis module, only the lower power stage can be used for controlling the spindle6) Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 50 W
Water cooling Water-cooled inverter components are recommended for operating powerful axis and spindle motors. Despite their great power, they are compact and only emit a small amount of heat in the electrical cabinet. The water-cooled inverter components are to be connected separately via a distributor to a closed coolant loop. The initial temperature of the coolant/water should be between 20 °C and 40 °C. Successfully tested pressure hoses from HEIDENHAIN are available. For further information, refer to the “Inverter Systems and Motors” Technical Manual.
14
Modular Inverters
Power Supply Unit
Power supply unit Nonregenerative Regenerative
UV 130 D UVR 120 D UVR 130 D UVR 140 D
Power supply 3 x 400 V (± 10%); 50 to 60 Hz
Rated power
(DC link)30 kW 22 kW 30 kW 45 kW
Peak power
(DC link)S6-40% 40 kW 30 kW 45 kW 65 kW
50 kW1) 40 kW2) 60 kW1) 80 kW2)
Power loss (approx.) 140 W 300 W 370 W 570 W
DC-link voltage 565 V 650 V 650 V 650 V
Current consumption
15 V / 24 V240 mA/410 mA 270 mA/310 mA 270 mA/310 mA 380 mA/310 mA
Module width 150 mm 150 mm 150 mm 200 mm
Weight (approx.) 9.8 kg 12 kg 12.5 kg 20.0 kg
ID 389 311-xx 390 188-xx 377 639-xx 390 281-xx
Additional components for power supply unit (see Accessories for Inverters)
Commutating reactor – KDR 120 KDR 130 C KDR 140
Line fi lter – EPCOS 35 A EPCOS 80 A EPCOS 80 A
Braking resistor PW 210 UP 110 UP 110 UP 110
DC-link fi lter3) – ZKF 110 or
ZKF 120 orZKF 130
ZKF 110 orZKF 120 orZKF 130
ZKF 110 orZKF 120 orZKF 130
Three-phase
current capacitor
– Recommended – –
Voltage protection module4) SM 1xx SM 1xx SM 1xx SM 1xx
1) 0.2 s cyclic duration factor for duty cycle time of 5 seconds2) 4 s cyclic duration factor for duty cycle time of 20 seconds3) Only for direct drives4) Only for synchronous or torque motors with fi eld weakening5) Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 100 W
15
Regenerative
UVR 150 D UVR 160 D UVR 160 DW
3 x 400 V (± 10%); 50 to 60 Hz
55 kW 80 kW 80 kW
80 kW 110 kW 110 kW
110 kW1) 160 kW1) 160 kW1)
640 W 930 W 930 W5)
650 V 650 V 650 V
350 mA/540 mA 400 mA/1.2 A 400 mA/200 mA
200 mm 250 mm 200 mm
20.0 kg 25.0 kg 20.0 kg
390 421-xx 530 341-xx 560 106-xx
KDR 150 KDR 160 KDR 160
EPCOS 80 A EPCOS 120 A EPCOS 120 A
UP 110 UP 110 UP 110
ZKF 110 orZKF 120 orZKF 130
ZKF 110 orZKF 120 orZKF 130
ZKF 110 orZKF 120 orZKF 130
– – –
SM 1xx SM 1xx SM 1xx
16
Accessories for Inverter Systems
Commutating
reactor
Regenerative inverter systems require a KDR commutating reactor. It suppresses system perturbation and serves as energy buffer for the boost converter. It is connected between the line fi lter and the power supply unit (see Cable Overview).
The size of the commutating reactor depends on the power supply unit used.
Line fi lter Regenerative inverter systems, in addition to the commutating reactor, also require an EPCOS line fi lter. Line fi lters suppress interference and ensure EMC-compatible energy recovery. The line fi lter is connected between the line power and the commutating reactor (see Cable Overviews).
The size of the line fi lter depends on the supply module.
Application Rated
voltage
Rated
current
Power loss
(approx.)Rated
frequency
Degree of
protection
Weight
(approx.)ID
KDR 120 UR 2xx DUVR 120 D
3 x 400 V 3 x 35 A 200 W 50 / 60 Hz IP 00 11 kg 344 505-01
KDR 130 C UVR 130 D 3 x 400 V 3 x 45 A 250 W 50/60 Hz IP 00 15 kg 646 271-01
KDR 140 UVR 140D 3 x 400 V 3 x 70 A 340 W 50/60 Hz IP 00 22 kg 333 068-01
KDR 150 UVR 150 D 3 x 400 V 3 x 80 A 350 W 50/60 Hz IP 00 23 kg 355 253-01
KDR 160 UVR 160 D UVR 160 DW
3 x 400 V 3 x 117 A 525 W 50/60 Hz IP 00 57 kg 573 265-01
Application Rated
voltage
Rated
current
Power loss
(approx.)Rated
frequency
Degree of
protection
Weight
(approx.)ID
EPCOS 35 A UR 2xx DUVR 120 D
3 x 400 V 3 x 35 A 50 W 50/60 Hz IP 00 5 kg 340 691-01
EPCOS 80 A1) UVR 130 D
UVR 140 DUVR 150 D
3 x 480 V 3 x 80 A 75 W 50/60 Hz IP 00 11 kg 640 908-01
EPCOS 120 A1) UVR 160 D
UVR 160 DW3 x 400 V 3 x 120 A 115 W 50/60 Hz IP 20 13.5 kg 575 292-01
1) Integrated 3 x 32 µF three-phase current capacitor
17
Three-phase
current capacitor
Three-phase current capacitors are recommended as standard for regenerative inverter systems. The three-phase current capacitor suppresses low-frequency noise during the recovery of energy into the supply system. It is connected between the line fi lter and the commutating reactor (see Cable Overview).
Application Mesh
voltage
Capacity Degree of
protection
Weight
(approx.)ID
Three-phase
current capacitor
Recommended as standard
525 V 3 x 32 µF IP 00 1.3 kg 348 993-01
PW 210
Braking resistor During braking, motors feed energy back into the dc-link. The PW 210 braking resistor converts this energy to heat. The braking resistor must be mounted outside the electrical cabinet to allow the heat to dissipate. The PW 210 has no fan, and heat is removed through radiation.
If the nonregenerative inverter systems UE 240 B, UE 241 B, UE 242 B and UV 130 D are installed, the PW 210 braking resistor is required.
The PW 210 can also be used as an alternative to the integrated braking resistor in the UE 21x D.
Spindle
power
Recommended
braking resistance
Continuous
rating
Peak
power*
Resistance Degree of
protection
Weight
(approx.)ID
PW 210 Up to 15 kW 1 x PW 210 2 kW 27 kW 18 ohms IP 20 5.5 kg 333 081-01
Over 15 kW 2 x PW 210in parallel
4 kW 54 kW 9 ohms IP 20 11 kg
* 1.5 % cyclic duration factor for 120 s duty cycle time
18
DC-link fi lter When direct drives (linear motors, torque motors, and in rare cases also synchronous motors) are operated with regenerative inverters, it causes voltage peaks that can destroy the direct drives. Therefore, during operation with UVR 1xx D and UR 2xx regenerative inverters, the dc-link fi lter ZKF 1xx must be used. The dc-link fi lter is mounted at left next to the power modules of the direct drives, and the dc-link current is onducted through it. The total power of the direct drives must not exceed the power of the fi lter.
Please note:
The ZKF 110 differs from the ZKF 120 only in its maximum discharge current. The use of the ZKF 110 must be inspected by a HEIDENHAIN service technician on-site to ensure that the discharge current is less than 1.3 A. With the ZKF 120, ZKF 130 or ZKF 140, this measurement is not necessary because a discharge current of 6 A is suffi cient.
Power
loss
Module
width
Leakage
current
Power Degree of
protection
Weight
(approx.)ID
PN PS6-40% PS6-20% Pmax
ZKF 110 50 W 100 mm < 1.3 A 30 kW 47 kW 67 kW 110 kW IP 20 10 kg 385 764-01
ZKF 120 100 W 100 mm < 6 A 30 kW 47 kW 67 kW 110 kW IP 20 12 kg 391 232-01
ZKF 130 200 W 100 mm < 6 A 55 kW 80 kW 100 kW 110 kW IP 20 13 kg 531 388-01
ZKF 140 200 W 100 mm < 6 A 80 kW 110 kW 140 kW 160 kW IP 20 15 kg 597 954-01
Accessories for Inverter Systems
UP 110 Braking
resistormodule
Regenerative inverters feed the braking energy back into the line power system. When network power fails, the energy cannot be returned. This increases the dc-link voltage and results in a switch-off of the inverters. This shutdown leads to an undesired coasting of the motors. To prevent this, HEIDENHAIN recommends the use of the UP 1x0 braking resistor module for regenerative inverters.
Switching
voltage
Module
width
Peak power
(for 2 s)
Degree of
protection
Weight
(approx.)ID
UP 110 740 V 50 mm 60 kW IP 20 7 kg 341 516-01
UP 120 740 V 50 mm 150 kW IP 20 9 kg 605 731-01
ZKF 110
SM 110
19
Voltage protection
module
If synchronous motors (e.g. synchronous spindles, torque motors) are operated with fi eld weakening, an SM 1xx voltage protection module is required. In the event of a power failure, this module prevents a voltage increase at the power connections of the motors that could destroy the inverters and motor. The voltage protection module is connected between the motor and inverter.It shorts the motor phases in case of a fault.
Operation in the fi eld weakening range must be enabled by machine parameters in the control (see the iTNC 530 Technical Manual).The maximum phase current Imax of the SM must be greater than the short-circuit current IK of the motor. IK = U0/(√3 x XH)
The SM 130 fi lters out high interference peaks, such as may rarely occur during the operation of synchronous spindles. If correctly wired, an integrated temperature switch prevents the drive from being switched on at temperatures above 60 °C.
Switching
voltage
Max. phase
current Imax
Max. braking
time at Imax
Min. wait
time
Degree of
protection
Weight
(approx.)ID
SM 110 830 V 3 x 63 A 10 s 5 min. IP 20 2 kg 368 453-01
SM 130 830 V 3 x 300 A 10 s 10 min.1) IP 20 6.5 kg 540 739-02
1) Integrated temperature switch
Accessory for
coolant connection
The water-cooled inverter components UVR 160 DW and UM 116 DW must be connected to an external coolant loop. The connecting elements can be purchased as an accessory set.
Hose (set) 1 pressure hose, length 3 m1 coupling joint for connecting the pressure hose to the distributor block
ID 584 862-01
Two sets are necessary for each inverter component.
20
Accessories for Inverter Systems
Capacitor modules In case of a power failure, the danger exists that the tool and workpiece can be damaged by uncontrolled motions of the axes. The LIFTOFF function of the iTNC 530 is able to protect expensive workpieces and tools from being damaged. In case of a power failure, and if the LIFTOFF function is active, the iTNC 530 attempts to retract the tool in a defi ned manner using the energy remaining in the dc-link.
The capacitor modules provide support for the energy necessary for the LIFTOFF function. They can also be connected in parallel for increased energy demands.
The CML 110 capacitor module serves to maintain the 24-V control voltage in case of a power failure. In this case the enablings of the control system are maintained even after a power failure. The CML is attached in the electrical cabinet via a top hat rail.
Power supply Capacity Charging current ID
CML 110 24 V 5.0 F † 2.4 A 574 087-01
For direct drives, the CMH 120 capacitor module is also necessary in order to maintain the dc-link voltage. The CMH 120 is mounted directly before the respective inverter module.
DC-link voltage Capacity Module width ID
CMH 120 † 850 V 10.0 F 50 mm 591 116-01
CMH 120
CML 110
UM
UZ
V WU PE
UM
UZ
V WU PE
UM
UZ
VWU PE
UM
V WU PE PEPE
UM
VWUU VW PEPEU V W PE
UV / UVR / URpower supply unit
UZ
UP 110 CC / MC
X79
Safety controllerrelease
AXIS GROUP 2
Safety controllerrelease
AXIS GROUP 1
X71 X72
Safety controllerrelease
SPINDLE
AXIS GROUP 1 AXIS GROUP 2SPINDLE
Axis-release module
X79 X79 X79 X79 X79
X72
21
Axis-release module The axis-release module makes it possible to switch off power modules group by group.
It is screwed onto the front panel of a power module. The axis-release signal is transmitted via a line in the unit bus from power module to power module. This line is interrupted through the axis-release module so that all the power modules connected to the axis-release module are switched off. All other power modules are switched off via X72 of the UV(R) 1x0 (D).
If an axis-release module is used, two unit bus cables of the appropriate lengths are necessary.
The width of the covers for the ribbon cables for the modular inverter system is reduced by the width of the axis-release module (50 mm). Suitable covers are included with the modular inverter system.
ID 573 732-02
22
Additional Power Supply for UE 2xx B
The power for the main computer, controller unit and the connected encoders is usually supplied by the compact inverter or the power supply unit of the modular inverters.
If several encoders with high current consumption (e.g. encoders with EnDat interface) or the MC 422 B with two processors is connected to the UE 2xx B, an additional power supply may be required. HEIDENHAIN offers the UV 105 power supply unit for this purpose.
Power supply unit If required, the UV 105 power supply unit supplies the power for the MC and CC. The UV 105 is connected to the CC 42x over a ribbon cable and a 5-V terminal. The UV 105 is shipped with a cover for the cables.
Power supply Load capacity Module width Weight ID
UV 105 400 V ± 10% 20 A 50 mm 4 kg 344 980-xx
UV 105
23
To determine whether an additional UV 105 power supply unit is required, one calculates the current consumption of the connected units and the control components used.
Device Load capacity
UE 21x DUE 2xx B
16.00 A 8.50 A
UE 11x 10.00 A
UV 105, UVR 1xx D, UR 2xx D 20.00 A
Device Current consumption
MC 420MC 422 C with position inputsMC 422 C without position inputsMC 422 B with Windows, with position inputsMC 422 B with Windows, without position inputs
4.80 A5.20 A4.70 A7.80 A7.30 A
External USB components Max. 2 x 0.5 A1)
CC 422 / 6 control loopsCC 424 B / 6 control loops
1.50 A2.50 A
LS, LB 0.15 A
ERN, ROD, RON 0.20 A
Absolute rotary encoders 0.25 A (+0.085 A with line drop compensator)2)
Absolute angle encoders 0.35 A (+0.085 A with line drop compensator)2)
LC 0.30 A (+0.085 A with line drop compensator)2)
1) For applications requiring more current, a separate power supply is needed, e.g. over the USB hub (see Data Interfaces).
2) For cable lengths > 10 m between the iTNC 530 and each of the encoders with EnDat interface, a line drop compensator is required (effi ciency = 75 %).
Calculation example Device Current consumption
MC 422 C with position inputsCC 422 / 6 control loops3 x LS for X, Y, Z3 x ERN for X, Y, Z1 x ERN for spindle2 x ROD for B, C2 x ERN for B, C
5.20 A1.50 A0.45 A0.60 A0.20 A0.40 A0.40 A
Total 8.75 A > 8.50 A
A UV 105 is required for UE 2xx B.
24
Ribbon Cables and Covers
Conductor bar
Covers
Unit bus
Power supply
Covers for the
ribbon cables
The ribbon cables must be covered to protect them against interference. The UV(R) power supply unit is shipped with a cover (329 031-03) to protect the following modules.
UV(R) 1x0UM 115 D orOne UM 1xx D with 100 mm width and one UM 1xx D with 50 mm width
The cover for the CC 42x is shipped with the CC 42x. If you use further power modules and the UP 110 resistor module, you need to order suitable covers separately.
•••
Width ID
(1 unit)ID
(5 units in one package)
50 mm 329 031-05 538 427-05
100 mm 329 031-10 538 427-10
150 mm 329 031-15 538 427-15
200 mm 329 031-20 538 427-20
Selecting the covers Add the widths of all modules between UV(R) 1x0 D and CC 42x (including UP 110)Subtract 150 mm from this total width (cover included with the UV(R) 1x0)Select the appropriate covers from the table to protect the remaining width.If the axis-release module is used, the width is reduced by 50 mm
•
•
•
•
25
50-pin ribbon cable
for supply voltage
Connection between the CC 42x and UV(R) 1xx power supply for power supply unit (required only once).
Length ID
300 mm 325 816-01
400 mm 325 816-02
500 mm 325 816-03
600 mm* 325 816-04
700 mm* 325 816-05
800 mm* 325 816-06
* For transmission lengths greater than 600 mm, the ribbon cable is led doubled to the controller unit to increase the cross section.
The use of a 5-V litz wire (2 x 4 mm2), in addition to the ribbon cable, is required for reliable power supply. The litz wire must be provided by the customer.
Selecting a cable length
UVR: Add 70 mm to the width of all modules between the UVR 1xx D and CC and select the next larger cable length.UV 130 D: Add 130 mm to the width of all modules between the UV 130 D and CC and select the next larger cable length.
Module Width
UM 111 D, UM 121 D 50 mm
UM 112 D, UM 122 DUM 111 BD, UM 121 BDUM 113 D, UM 114 D
100 mm
UM 115 D 150 mm
UP 110 50 mm
UV 105 50 mm
26
40-pin ribbon cable
for unit bus
Connection between the UV 1x0 power supply unit and the UM 1xx power modules and, if needed, the UP 110 braking resistor module (required only once).
Length ID
300 mm 325 817-01
400 mm 325 817-02
500 mm 325 817-03
600 mm 325 817-04
700 mm 325 817-05
Selecting a cable length
UVR: Add the width of all modules between the UVR 1xx D and the controller unit (including the UP 110) and choose the next larger cable length from the above table.UV 130 D: Add 80 mm to the width of all modules between the UV 130 D and CC and select the next larger cable length.Axis-release module: Two unit bus cables are required. The lengths depend on the position of the axis-release module.
20-pin ribbon cable
for PWM signals
Connection between the controller unit and the UM 1xx D power module (one cable per drive).
Length ID
100 mm 250 479-07
200 mm 250 479-08
300 mm 250 479-09
400 mm 250 479-10
500 mm 250 479-11
600 mm 250 479-12
700 mm 250 479-13
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27
Distance cn CC 422 Distance in mmc1 c2 c3 c4 c5 c6
Max. 6 control loops 25 37 50 – – –
Max. 10 control loops 25 37 50 64 73 –
Max. 12 control loops 25 37 50 64 73 85
CC 424 B Distance in mmc1 c2 c3 c4 c5 c6 c7
Max. 6 control loops 23 39 56 – – – –
Max. 8 control loops 23 39 56 73 – – –
Max. 10 control loops 23 39 56 73 90 – –
Max. 12 control loops 23 39 56 – 90 108 125
Max. 14 control loops 23 39 56 73 90 108 125
Example Calculating the distance l between the connectors on the UM 115 D and the controller unit:l = a + b1 + b2 + b3 + b4 + c3= (140 + 100 + 100 + 50 + 50 + 56) mm= 496 mm
A 500 mm cable (the next larger length) is used to connect the PWM.
Selecting a cable length
See the table for distance a of the PWM input on the power module.Add the widths b of all modules between the respective power module and the controller unit (including UP 110 and ZFK)Add the distance cn of the PWM output on the controller unit to your result (see table).Select the next-larger cable length from the above table.
•
•
•
•
Power module Distance a Module width b
UM 111 BD,UM 111 D, UM 121 D
Approx. 40 mm 50 mm
UM 121 BD Approx. 85 mm 100 mm
UM 112 D, UM 113 D, UM 114 D, UM 122 D
Approx. 90 mm 100 mm
UM 115 D Approx. 140 mm 150 mm
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28
Double-row
confi guration
The HEIDENHAIN installation kit allows you to confi gure the power modules connected to the iTNC 530 in a second row.This requires that the iTNC 530 be powered over a UV 105.
The following components are required additionally for the double-row confi guration:
Installation kit (housing, cover, neutral bar, screw, ribbon cable adapter for supply voltage)ID 361 452-01PWM cable (round), l = max. 5 mID 360 888-xxCable for supply voltage (round), l = max. 5 mID 361 508-xxMax. voltage drop on the leads of the 5-V supply voltage: 0.1 V. Leads are provided by customer.
•
•
•
•
Conductor bar
Unit bus
Covers
Power supply
Housing
Covers
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Cable Overviews
Inverters
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31
UE 21x D SeriesUE 2xx B
UR 2xx D Series Dimensions in mm
Dimensions in mm
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UM 111 D, UM 111 BD, UM 121 D
Dimensions in mm
UM 112 D, UM 113 D, UM 114 D, UM 121 BD, UM 122 D
Dimensions in mm
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UM 115 D Dimensions in mm
UM 116 DW
Dimensions in mm
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UV 130 D Dimensions in mm
Dimensions in mm UV 105
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35
UVR 120 D, UVR 130 D
Dimensions in mm
UVR 140 D, UVR 150 D
Dimensions in mm
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36
UVR 160 D
Dimensions in mm
UVR 160 DW
Dimensions in mm
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SM 110 Dimensions in mm
SM 130 Dimensions in mm
Terminal for temperature switch
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Three-Phase Current Capacitor
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ZKF 110 Dimensions in mm
ZKF 120 ZKF 130 ZKF 140
Dimensions in mm
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KDR 120
KDR 130 C
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KDR 140
KDR 150
Dimensions in mm
Dimensions in mm
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KDR 160
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EPCOS 80 A
Dimensions in mm
EPCOS 35 A
Dimensions in mm
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EPCOS 120 A
Dimensions in mm
UP 110 UP 120
Dimensions in mm
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PW 210Dimensions in mm
f = Cutout in machine panelm = Mounting surface
46
Other HEIDENHAIN Components
MANUALplus 4110
contouring control
for lathes
Information:MANUALplus 4110brochure
Simple CNC control for manually operated lathes2 closed-loop axes and closed-loop spindleDigital drive control10.4-inch color screenMachining via handwheels or MANUALplus 4110 cyclesProgramming through sequential cycle input, program run in single-block or full-sequence modeGraphic simulation of machining, interactive graphically supported contour programmingInsertion and execution of ISO programsNC program memory: Hard diskData interfaces: Ethernet (100BaseT), RS-232-C/V.24, RS-422/V.11, USB 1.1
••••••
•
•••
The following components can be combined with the inverters from HEIDENHAIN:
iTNC 530
contouring control
Information:iTNC 530brochure
Contouring control for milling, drilling and boring machines,
and machining centers
Max. 11 closed-loop axes and servo-controlled spindleFor digital drive control with HEIDENHAIN inverter systemsFlat-panel color display (15-inch)Keyboard unit with alphanumeric keysProgram memory on integrated hard diskProgram input with smarT.NC in HEIDENHAIN conversational format or according to ISODXF fi le importExternal programming on CAD/CAM systems or programming stationsFK free contour programmingUser aids: Programming graphics, verifi cation graphics, program-run graphicsProgramming aids: Milling, drilling and boring cycles, parametric programming, coordinate transformation, subprogrammingFive-axis machining with TCPM and 3-D tool compensationTilted working plane with PLANE function and machining with a rotary tableHSC machiningCollision monitoring (optional)Tool, datum, preset and pallet tablesConnection of HR electronic handwheels, TS workpiece touch probes and TT tool touch probesData interfaces: Ethernet (100BaseT), RS-232-C/V.24, RS-422/V.11, USB 1.1
•
••••••
••
••
•
••
••••
•
Motors
Information:HEIDENHAIN Motorsbrochure
Synchronous motors
Stall torque of 1.5 Nm to 62.5 NmAxis height from 48 mm to 85 mmWith or without brakeIntegrated HEIDENHAIN rotary encoders (incremental or absolute)
Asynchronous motors
Rated power from 5.5 kW to 40 kWAxis height from 100 mm to 160 mmVersions with hollow shaftIntegrated HEIDENHAIN rotary encoders (incremental)
••••
••••
A
Axis-release module .................................21
B
Braking resistor .........................................17Braking resistor module ...........................18
C
Capacitor modules ....................................20CMH 120 ...................................................20CML 110 ....................................................20Commutating reactor ...............................16Compact inverters ..................................4, 7Coolant connection ...................................19Covers for the ribbon cables ....................24
D
DC-link fi lter ..............................................18DC-link voltage ............................................4Double-row confi guration .........................28
E
EPCOS 120 A ......................................16, 44EPCOS 35 A ........................................16, 43EPCOS 80 A ........................................16, 43
K
KDR 120 ..............................................16, 40KDR 130 C ...........................................16, 40KDR 140 ..............................................16, 41KDR 150 ..............................................16, 41KDR 160 ..............................................16, 42
L
Line fi lter ...................................................16
M
Modular inverters ..................................5, 12
N
Nonregenerative compact inverters ...........7Nonregenerative inverters ..........................4
P
Power modules .........................................12Power supply unit .....................................14PW 210.................................................17, 45
R
Regenerative compact inverters ..............10Regenerative inverters ................................4Ribbon cable for PWM signals .................26Ribbon cable for supply voltage ...............25Ribbon cable for unit bus ..........................26Ribbon cables and covers ...........................5
S
SM 110 ................................................19, 37SM 130 ................................................19, 37
T
Three-phase current capacitor .............17, 38
U
UE 110 .........................................................7UE 112 .........................................................7UE 1xx .......................................................30UE 210 D .....................................................8UE 211 D ......................................................8UE 212 D .....................................................8UE 230 B .....................................................8UE 240 B .....................................................8UE 242 B .....................................................8UE 2xx B ....................................................31UM 111 BD ..........................................12, 32UM 111 D .............................................12, 32UM 112 D.............................................12, 32UM 113 D.............................................12, 32UM 114 D.............................................12, 32UM 115 D.............................................12, 33UM 116 DW .........................................12, 33UM 121 BD ..........................................12, 32UM 121 D ............................................12, 32UM 122 D ............................................12, 32UP 110 .................................................18, 44UP 120 ................................................18, 44UR 230 D ...................................................10UR 240 D ...................................................10UR 242 D ...................................................10UR 2xx D ...................................................31UV 105 ................................................ 22, 34UV 130 D .............................................14, 34UVR 120 D ...........................................14, 35UVR 130 D ...........................................14, 35UVR 140 D ...........................................14, 35UVR 150 D ...........................................14, 35UVR 160 D ...........................................14, 36UVR 160 DW .......................................14, 36
V
Voltage protection module .......................19
W
Water cooling ............................................13
Z
ZKF 110 ................................................18, 39ZKF 120 ...............................................18, 39ZKF 130 ...............................................18, 39ZKF 140 ...............................................18, 39
47
Subject Index
NL HEIDENHAIN NEDERLAND B.V. 6716 BM Ede, Netherlands { +31 (318) 581800 E-Mail: verkoop@heidenhain.nl
NO HEIDENHAIN Scandinavia AB 7300 Orkanger, Norway { +47 72480048 E-Mail: info@heidenhain.no
PH Machinebanks` Corporation Quezon City, Philippines 1113 { +63 (2) 7113751 E-Mail: info@machinebanks.com
PL APS 02-489 Warszawa, Poland { +48 228639737 E-Mail: aps@apserwis.com.pl
PT FARRESA ELECTRÓNICA, LDA. 4470 - 177 Maia, Portugal { +351 229478140 E-Mail: fep@farresa.pt
RO Romania − HU
RU OOO HEIDENHAIN 125315 Moscow, Russia { +7 (495) 931-9646 E-Mail: info@heidenhain.ru
SE HEIDENHAIN Scandinavia AB 12739 Skärholmen, Sweden { +46 (8) 53193350 E-Mail: sales@heidenhain.se
SG HEIDENHAIN PACIFIC PTE LTD. Singapore 408593, { +65 6749-3238 E-Mail: info@heidenhain.com.sg
SK Slovakia − CZ
SL Posredništvo HEIDENHAIN SAŠO HÜBL s.p. 2000 Maribor, Slovenia { +386 (2) 4297216 E-Mail: hubl@siol.net
TH HEIDENHAIN (THAILAND) LTD Bangkok 10250, Thailand { +66 (2) 398-4147-8 E-Mail: info@heidenhain.co.th
TR T&M Mühendislik San. ve Tic. LTD. ŞTİ. 34738 Erenköy-Istanbul, Turkey { +90 (216) 3022345 E-Mail: info@tmmuhendislik.com.tr
TW HEIDENHAIN Co., Ltd. Taichung 407, Taiwan { +886 (4) 23588977 E-Mail: info@heidenhain.com.tw
UA Ukraine − RU
US HEIDENHAIN CORPORATION Schaumburg, IL 60173-5337, USA { +1 (847) 490-1191 E-Mail: info@heidenhain.com
VE Maquinaria Diekmann S.A. Caracas, 1040-A, Venezuela { +58 (212) 6325410 E-Mail: purchase@diekmann.com.ve
VN AMS Advanced Manufacturing Solutions Pte Ltd HCM City, Viêt Nam { +84 (8) 9123658 - 8352490 E-Mail: davidgoh@amsvn.com
ZA MAFEMA SALES SERVICES C.C. Midrand 1685, South Africa { +27 (11) 3144416 E-Mail: mailbox@mafema.co.za
CZ HEIDENHAIN s.r.o. 106 00 Praha 10, Czech Republic { +420 272658131 E-Mail: heidenhain@heidenhain.cz
DK TP TEKNIK A/S 2670 Greve, Denmark { +45 (70) 100966 E-Mail: tp-gruppen@tp-gruppen.dk
ES FARRESA ELECTRONICA S.A. 08028 Barcelona, Spain { +34 934092491 E-Mail: farresa@farresa.es
FI HEIDENHAIN Scandinavia AB 02770 Espoo, Finland { +358 (9) 8676476 E-Mail: info@heidenhain.fi
FR HEIDENHAIN FRANCE sarl 92310 Sèvres, France { +33 0141143000 E-Mail: info@heidenhain.fr
GB HEIDENHAIN (G.B.) Limited Burgess Hill RH15 9RD, United Kingdom { +44 (1444) 247711 E-Mail: sales@heidenhain.co.uk
GR MB Milionis Vassilis 17341 Athens, Greece { +30 (210) 9336607 E-Mail: bmilioni@otenet.gr
HK HEIDENHAIN LTD Kowloon, Hong Kong { +852 27591920 E-Mail: service@heidenhain.com.hk
HR Croatia − SL
HU HEIDENHAIN Kereskedelmi Képviselet 1239 Budapest, Hungary { +36 (1) 4210952 E-Mail: info@heidenhain.hu
ID PT Servitama Era Toolsindo Jakarta 13930, Indonesia { +62 (21) 46834111 E-Mail: ptset@group.gts.co.id
IL NEUMO VARGUS MARKETING LTD. Tel Aviv 61570, Israel { +972 (3) 5373275 E-Mail: neumo@neumo-vargus.co.il
IN ASHOK & LAL Chennai – 600 030, India { +91 (44) 26151289 E-Mail: ashoklal@satyam.net.in
IT HEIDENHAIN ITALIANA S.r.l. 20128 Milano, Italy { +39 02270751 E-Mail: info@heidenhain.it
JP HEIDENHAIN K.K. Tokyo 102-0073, Japan { +81 (3) 3234-7781 E-Mail: sales@heidenhain.co.jp
KR HEIDENHAIN LTD. Gasan-Dong, Seoul, Korea 153-782 { +82 (2) 2028-7430 E-Mail: info@heidenhain.co.kr
MK Macedonia − BG
MX HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes, Ags., Mexico { +52 (449) 9130870 E-Mail: info@heidenhain.com
MY ISOSERVE Sdn. Bhd 56100 Kuala Lumpur, Malaysia { +60 (3) 91320685 E-Mail: isoserve@po.jaring.my
AR NAKASE SRL. B1653AOX Villa Ballester, Argentina { +54 (11) 47684242 E-Mail: nakase@nakase.com
AT HEIDENHAIN Techn. Büro Österreich 83301 Traunreut, Germany { +49 (8669) 31-1337 E-Mail: tba@heidenhain.de
AU FCR Motion Technology Pty. Ltd Laverton North 3026, Australia { +61 (3) 93626800 E-Mail: vicsales@fcrmotion.com
BE HEIDENHAIN NV/SA 1760 Roosdaal, Belgium { +32 (54) 343158 E-Mail: sales@heidenhain.be
BG ESD Bulgaria Ltd. Sofi a 1172, Bulgaria { +359 (2) 9632949 E-Mail: info@esd.bg
BR DIADUR Indústria e Comércio Ltda. 04763-070 – São Paulo – SP, Brazil { +55 (11) 5696-6777 E-Mail: diadur@diadur.com.br
BY Belarus − RU
CA HEIDENHAIN CORPORATION Mississauga, Ontario L5T2N2, Canada { +1 (905) 670-8900 E-Mail: info@heidenhain.com
CH HEIDENHAIN (SCHWEIZ) AG 8603 Schwerzenbach, Switzerland { +41 (44) 8062727 E-Mail: verkauf@heidenhain.ch
CN DR. JOHANNES HEIDENHAIN (CHINA) Co., Ltd. Beijing 101312, China { +86 10-80420000 E-Mail: sales@heidenhain.com.cn
CS Serbia and Montenegro − BG
DE HEIDENHAIN Technisches Büro Nord 12681 Berlin, Deutschland { (030) 54705-240 E-Mail: tbn@heidenhain.de
HEIDENHAIN Technisches Büro Mitte 08468 Heinsdorfergrund, Deutschland { (03765) 69544 E-Mail: tbm@heidenhain.de
HEIDENHAIN Technisches Büro West 44379 Dortmund, Deutschland { (0231) 618083-0 E-Mail: tbw@heidenhain.de
HEIDENHAIN Technisches Büro Südwest 70771 Leinfelden-Echterdingen, Deutschland { (0711) 993395-0 E-Mail: tbsw@heidenhain.de
HEIDENHAIN Technisches Büro Südost 83301 Traunreut, Deutschland { (08669) 31-1345 E-Mail: tbso@heidenhain.de
Vollständige Adressen siehe www.heidenhain.deFor complete addresses see www.heidenhain.de
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622 420-23 · 10 · 9/2008 · E · Printed in Germany · Subject to change without notice
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