industry 4.0 - advantech solutions

FACTORY 4.0

GUILHERME TORRES Key Account Manager - IIoT

guilherme.torres@advantech.com.br

Facts, Challenges and New Solutions

AGENDA

Facts of Factory 4.0 and IIoT

Challenges for Industries

Advantech 4.0

Updating old machines: How to promote Industry 4.0?

The future of industrial protocols: OPC UA

Augmented Reality (AR): New OEE Concept

Hibrid Software Platforms: WISE-PaaS/RMM

Conclusions

What is the Factory 4.0?

Fourth Industrial Revolution, joining communication and information

New Technological Scenario of Industry 4.0

Equipaments and smart sensors with low cost

Popularization of Smartphones

New analytical tools

Cloud and Mixed Processing (Local/Remote)

• Intelligence

• Instrumented

• Interconnected

Internet of Things (IoT)

Facts of Factory 4.0 and IIoT

01110

110111

00101

1011

BIG

DATA

INTERNET OF

THINGS

SMART

SECURITY

About Factory 4.0, we can consider three main “pillars”:

• New primary elements

• Availability and communication

INTERNET OF THINGS

• Modeling and virtualization

• Process data on cloud

• Analytical tools

BIG DATA

• Equipment Robustness

• Cyber Security

SMART SECURITY

Facts of Factory 4.0 and IIoT

What Changes with Industry 4.0 Concept?

New cyber-physical systems (CPS): creating intelligent and autonomous objects

Optimization without human intervention

Integration between TA/IT inside companies

Connecting processes and equipments

Challenges for Industry... Improve factory eficiency

Shorter development cycles

Improve the uses of energy and resources

Produce more complex items in less time

Challenges for Brazilian Industry... Brazilian productivity is “frozen” since 2008

We should generate the same demand with the same or less features

Digitalization: Digital Infraestructure

High cost to manage information in factory floor

Old machines and time of maintenance

Vision and

Automation Solution

Embedded

Computing

Data Acquisition

I/O Module

IoT Gateway

& Control Platform

Automation

Software

MES Integration and

Production Traceability

Machine Monitoring &

Predictive Maintenance

Machine Automation

Factory Energy

Management System

Factory Environment

Monitoring Equipment Monitoring

& Optimization

Edge Intelligence Servers

IoT

Gateway

WISE-

PaaS

Domain Focus

Intelligence Software

Light

Analytics + +

+

EIS =

Powered by Alliance Program

Progression of

Industry 4.0

Production Optimization

Quality Control

Machine

Automation

Equipment Connectivity

Data Acquisition

Process Visualization

Big Data Analysis

Predictive Maintenance

Business Model

Revolution

ERP/MES Integration

Progression of

Industry 4.0

Production Optimization

Quality Control

Machine

Automation

Equipment Connectivity

Data Acquisition

Process Visualization

Big Data Analysis

Predictive Maintenance

Business Model

Revolution

ERP/MES Integration

Updating old machines: How to promote Industry 4.0 on MA

How can we change an old machine and transfer it for Factory 4.0 connectivity?

• Time and quantity of maintenance

• High cost to change current platform

• Lack of technical knowledge Common problems:

Updating old machines: How to promote Industry 4.0 on MA

Solving problems:

- Traceability with “Time Stamp” and internal buffer

- Low cost and easy installation

- Solution Ready Platform (SRP): HTML5 Integrated

Progression of

Industry 4.0

Production Optimization

Quality Control

Machine

Automation

Equipment Connectivity

Data Acquisition

Process Visualization

Big Data Analysis

Predictive Maintenance

Business Model

Revolution

ERP/MES Integration

The future of industrial protocols: OPC UA

“OPC-UA will provide a common layer of technical and semantic

inoperability for M2M and M2H (Machine to Human)

communications that is critical for enabling the Industrial Internet.”

Danielle Merfeld, Global Research Technology Director

“OPC-UA is an essential component of the connected products

that manufacturing customers need today, and it is increasingly

seen as an important part of enterprise IoT scenarios and business

models” Matt Vasey, Director of IoT Business Development

“With OPC-UA we can efficiently and effectively deliver systems

and applications that do just that – and thus help our customers

fully realize the potential of Industrie 4.0”

John Conway, VP Strategy & Partnerships

The future of industrial protocols: OPC UA

Secure, Reliable and Platform-Independent

Standardized Communication with Internet & Firewalls

Service-oriented Architecture

New UNO-2271G is totally compatible with architecture required by

protocol gateways. Our solution provide UNO as “centralizer” of all

communication and SCADA network.

The future of industrial protocols: OPC UA

Secure, Reliable and Platform-Independent

Standardized Communication with Internet & Firewalls

Service-oriented Architecture

New UNO-2271G is totally compatible with architecture required by

protocol gateways. Our solution provide UNO as “centralizer” of all

communication and SCADA network.

Success Reference :

Connecting your Smart Factory

EIS-FEM210-H

EIS-FDM410-H

EIS-FPV110-H

EIS-FEC310-H

EIS-FPV110-A

Progression of

Industry 4.0

Production Optimization

Quality Control

Machine

Automation

Equipment Connectivity

Data Acquisition

Process Visualization

Big Data Analysis

Predictive Maintenance

Business Model

Revolution

ERP/MES Integration

Augmented Reality (AR) New OEE Concept

POWERED BY ALLIANCE PARTNER

INCREASE

PRODUCTION

CAPACITY

IMPROVE

PRODUCTIVE

PERFORMANCE

REDUCTION OF

OPERATING

COSTS

GREATER

EFFICIENCY

DURING SETUPS

BETTER RESULTS

ONLINE,

ANYWHERE, ANY

TIME, WITH ANY

DEVICE

New OEE Concept

With this new concept, the user can uses through his device’s camera to

access any information from flow factory, as a “resource” to make this

more smart and “friendly”

New OEE Concept

With this new concept, the user can uses through his device’s camera to

access any information from flow factory, as a “resource” to make this

more smart and “friendly”

These are some “pilot” projects developed by ABR and Orange

Pharma IT Solutions, integrating new OEE solution in the biggest

pharma industries at Brazil

Progression of

Industry 4.0

Production Optimization

Quality Control

Machine

Automation

Equipment Connectivity

Data Acquisition

Process Visualization

Big Data Analysis

Predictive Maintenance

Business Model

Revolution

ERP/MES Integration

Hibrid Software Platforms: WISE-PaaS/RMM

Realibility of industrial platforms

Total control from IT department

Fast problem solving

Integration with other software platforms (“hibrid”)

Alarm management and notification

WISE-PaaS/RMM serves as an IoT device management platform that

manages connected devices remotely, providing centralized management

features, including HW/SW status monitoring, remote control, system

backup/recovery, etc.

Progression of

Industry 4.0

Production Optimization

Quality Control

Machine

Automation

Equipment Connectivity

Data Acquisition

Process Visualization

Big Data Analysis

Predictive Maintenance

Business Model

Revolution

ERP/MES Integration

Conclusions

First things first – this isn't a new technology

It is in fact a new approach to achieve results that weren't possible 10 years ago thanks to advancements in technology over the past decade

With the flexibility of industrial protocols, Advantech can manage all production line, since first sensor to cloud access

Through strategic partnerships, Advantech can provide a complete solution to create the real “Factory 4.0”

GUILHERME TORRES Key Account Manager – IIoT Alliance Partner Coordinator