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Increasing Performance and the Speed Increasing Performance and the Speed of Baja Car Development

BAJA COMPETITION VEHICLE IN 2002

BAJA COMPETITION VEHICLE CURRENT

ROLLER CHAIN REDUCTION (LATE 80’S -2005)

CURRENT PLANETARY/SILENT REDUCTION

� Demand for Higher Performance Level

� More Sophisticated DesignIncreasing

Traditional Steering Rack

� Increasing Complexity

� Increasing development time

Increasing Complexity

RWS System

BRAKING BASED TRACTION CONTROLOREGON STATE 2007

MID ENGINE DESIGNUNIVERSITÉ DE SHERBROOKE 2008

� Compile Suspension Information

� Create a Baja Vehicle Dynamics Reference

� Document and Leverage Past Experience� Accelerating and Improving The Design and Documentation Process� “Enabling” Design Process vs. “Bureaucratic”“Enabling” Design Process vs. “Bureaucratic”

� Growing talent, knowledge, and ideas within the team.

� Create Database of Suspension Information� Motivate conversations between alumni and current members

� Create the Suspension Designer Handbook� Create the Suspension Designer Handbook

� Enhancing communication through “on the fly” documentation

� Providing tools for Idea evaluation and tough design decision making.design decision making.

� Helping designers ask critical questions of concepts.

�Speed

� Compile effective templates for design process� Provide Examples� Create a place for designers to turn when faced with complex design decisionswith complex design decisions

1

1.5

2

Team Cost Benefit SummaryStrongBenefit

Team, -0.2 Manufacturing, 1.2 Design, 1.2 Testing , 1.6

-2

-1.5

-1

-0.5

0

0.5

Large Cost

Neutral

Benefit

Design •“On the Fly” Documents•Improved Communication•Critical Analysis of Cost/Benefit

Increasingly Competitive TeamLasting Team Knowledge Gain

Build Test

Optimized Usage of ResourcesReliable Goal CompletionBroader Understanding of Design

“Efficient Methods”

Design Process

Organize Knowledge

“Engineer Smarter”

Avoid Design Failure and

Efficiently use Resources

“Continued Excellence” in a Fast Paced Environment

� How to create lasting resources for the team??� How can we create a motivating and successful design environment?

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