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In-situ immobilization of contaminants and sealing of soil and rock by crystallization processes from supersaturated solutions
Dr. Gerald Ziegenbalg
IBZ-Freiberg
www.ibz-freiberg.de 2
IBZ-Freiberg: Main working fields
Technologies for in-situ remediation of areas polluted by organic and inorganic compounds.
In-situ heavy metal fixation by directed precipitation processes.
Encapsulation of polluted areas, waste rock dumps and tailings.
Sealing of porous/fractured rock.
Contract research in chemical engineering / raw material processing.
Contract research in hydrometallurgy and water treatment.
Development of construction materials.
Geochemical research and modeling.
Training courses in Chemical Engineering and Advanced Inorganic Chemistry.
www.ibz-freiberg.de 3
Copying of natural crystallization processes for:
Stabilization of porous and fractured rock
Immobilization of heavy metals
Overlaying of reactive mineral surfaces to prevent formation of acid rock drainage
Sealing of inflows into mines
Creation of conditions favorable for natural degradation / attenuation of organic contaminants
Use of solutions leading to directed crystallization processes
www.ibz-freiberg.de 4
Fundamentals: Preparation of mineral forming solutions
Without precipitation inhibitor:
CaCl2 + MgSO4 + 2 H2O CaSO4*2H2O + Mg2+ + 2Cl-
Ba(OH)2 + H2SO4 BaSO4
spontaneous, quantitative precipitation
In the presence of suitable precipitation inhibitors:
CaCl2 + MgSO4 Ca2+ + SO42- + Mg2++ 2Cl-
Ba(OH)2 + H2SO4 Ba2+ + SO42- + H2O
temporary stable solutions
www.ibz-freiberg.de 5
Delayed gypsum crystallisation after inhibitor addition to 0.5 molar CaSO4 solutions
Immeaditely after mixing
after one hour
www.ibz-freiberg.de 6
Delayed gypsum crystallisation after inhibitor addition to 0.5 molar CaSO4 solutions
after 3 hours
after 24 hours
www.ibz-freiberg.de 7
Action of inhibitors
A B C
time
CaS
O4 c
oncentr
ation
Inhibitor concentration: A < B < C
Retardation time
Equilibrium concentration
without inhibitor
www.ibz-freiberg.de 8
Minerals that can be formed from supersaturated solutions
CaSO4*2H2O
CaSO4
BaSO4
CaCO3
Ca(OH)2
Calcium phosphates
Calcium silicates
www.ibz-freiberg.de 9
Gypsum formed during the flow of supersaturated solutions through pipes
www.ibz-freiberg.de 10
Use of CaSO4 solutions to seal
fractures
well with TRG
growing gypsum layers
favoured gypsum growth on places with high turbulency
mixing zone(only limited gypsum crystallisation, mainly dilution)
DB brine DB-brine
mixing zone
CaSO4-solution
www.ibz-freiberg.de 11
Grouting station at Mosaic Potash Esterhazy Ltd. (Canada)
www.ibz-freiberg.de 12
Development of inflow
brine composition and inflow rate (inflow#107)
50
75
100
125
150
1751
2.
Ju
l
14
. Ju
l
16
. Ju
l
18
. Ju
l
20
. Ju
l
22
. Ju
l
24
. Ju
l
26
. Ju
l
28
. Ju
l
30
. Ju
l
inflo
w [
GP
M]
0
0,2
0,4
0,6
0,8
1
1,2
SO
4,
Mg
[w
t.-%
]
# 107
SO4-107
Mg - 107
www.ibz-freiberg.de 13
Sealing of brine inflows in the Merkers mine of K+S Kali GmbH, Germany
www.ibz-freiberg.de 14
Sand solidified by gypsum
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Gypsum crystals blocking porous sandstone
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Permeability change and effluent composition
0
5
10
15
20
25
30
35
0 2 4 6 8 10 12 14 16 18
Injected volume of CaSO4 forming solution [litre]
kf [
m/d
ay]
0
2
4
6
8
10
12
14
16
Ca
SO
4 in
dis
cha
rge
d
solu
tio
n [
g/l]
CaSO4 [g/l]
kf [m/d]
Break for 12 hours
www.ibz-freiberg.de 17
In-situ immobilization of heavy metals
inthe „Koenigstein“ mine
Former uranium mine which is situated in an ecological sensitive area (near to the river Elbe and on the border to the National park „Saxon Switzerland“.
Uranium production was carried out by in-situ leaching of porous sandstone formation with diluted sulfuric acid
Flooding of the mine will lead to the discharge of large amounts of contaminated water into ground water horizons
Step by step flooding and treatment of the flooding water
Immobilization by BaSO4 forming solutions
www.ibz-freiberg.de 18
Characteristics of BaSO4
(Barite)
Solubility product: 10-10 mol2/l2
Solubility: 2 mg/l at 25 °C Coprecipitation:
K+>Na+>NH4+>Rb+=Cs+=Li+
Ca2+>Mg2+=Zn2+=Cd2+=Hg2+
Fe3+ > Al3+
NO3- > Cl- > Br-
Formation of solid solutions with:RaSO4 , PbSO4 , SrSO4 und Hg2SO4
Adsorption of ions: Ba2+>Hg2+>Pb2+>Cd2+>Mn2+>Zn2+>Cu2+>Ni2+>Mg2+>Al3+
www.ibz-freiberg.de 19
BaSO4-crystals formed on the surface of sand particles
www.ibz-freiberg.de 20
Immobilization of heavy metals in a former uranium mine in Germany
www.ibz-freiberg.de 21
Discharge of uranium during immobilization in comparison with flushing with water
0
5
10
15
20
25
30
35
1. immobilisation 2. immobilisation flushing with
water
Uranium
[kg]
Discharged uranium during
immobilization
Uranium output during
flushing with water
www.ibz-freiberg.de 22
Summary: Action of mineral forming solutions
formation of layers
formation of singlecrystals
precipitation as result of mixing with presentpore water
www.ibz-freiberg.de 23
We offer:
a unique technology to immobilize contaminants by crystallization of natural minerals from metastable, supersaturated solutions.
a unique technology to seal porous soil and rock formations as well as to stop water inflows into mines.
development of remediation and technology concepts.
consultancy concerning geochemical processes. contract research concerning raw material
processing and handling of waste materials. analytical services. synthesis of inorganic materials.
www.ibz-freiberg.de 24
Thank you very much !
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