howto intall and operate eva vacuum glass laminating machinery and make laminated glass
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All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic PanelEncapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
EVA Vacuum Glass Laminating Machinery Technical
Parameters, Install and Operate Instruction
INSTRUCTIONINSTRUCTIONINSTRUCTIONINSTRUCTION
CATALOGUECATALOGUECATALOGUECATALOGUE
1. Catalogue…………………………………………12. Important Safe and Environment Protected Item …23. Machine Summary…………………………………24. Main Technical Parameters…………………………25. Working Principle, Function and Characteristic……26. Machine Figure and Accessories……………………37. Installation Side View and Over View………………48. Partment Chart…………………………………………59. Control Box Structure Figure and Operating Method……610. Installation of Machinery………………………7、8、911. Loading、 Transiting and Laying………………………912. Machine Operating Method 、Process and Notice Item………10、1113. Reference Knowledge of producing laminated glass…………1114. Fault and Treatment……………………………………1215. Maintain…………………………………………………12
ImportantImportantImportantImportant SafeSafeSafeSafe NotesNotesNotesNotes ofofofof OperatingOperatingOperatingOperating EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineryMachineryMachineryMachineryWhen operating EVA Vacuum Glass Laminating Machinery machine, please pay attention tothese safe notes:⑴The EVA Vacuum Glass Laminating Machinery must be installed at dry plain floor withgood ventilation. But avoid strong sunlight radiation and rain.⑵Don’t put or cover anything on the machine,don’t jam the exhaust outlet and Motor.⑶ If the EVA Vacuum Glass Laminating Machinery is at high temperature, don't open the doorof a running EVA Vacuum Glass Laminating Machinery.⑷Carefully push and pull the vacuum shelf. If the shelf breaks, it will harm people.⑸Keep the temperature below 40℃ when take out the glass from the silicone vacuuming bag.
SummarySummarySummarySummary ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachineEVA Vacuum Glass Laminating Machine is a equipment specially designed for manufacturinglaminated safety and decoration glass with Ethylene-vinyl acetate EVA Interlayer Film (somekind of the one-step glass laminating can processing Polyvinyl Butyral PVB Interlayer Film)....
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The EVA Vacuum Glass Laminating Machine uses the silicone vacuum bag to make thepre-laminated glass is processing in the vacuum condition.It also possible to laminating EVAInterlayer Film with silk、paper、 calligraphy and painting、ultraviolet radiation unilateralismfilm、light adjusted film and so on. All kinds of art glass, decorated glass, privacy glass, safetyglass and solar panel can be processed in the EVA Vacuum Glass Laminating Machine.Compared to autoclave producing line for Polyvinyl Butyral PVB Interlayer Film, the EVAVacuum Glass Laminating Machine is much easier to operate and less cost to build., and moreflexible and convenient for the designer.
MainMainMainMain TechnicalTechnicalTechnicalTechnical ParameterParameterParameterParameter ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating Machine:Machine:Machine:Machine:TYPEVoltage 380V—480VElectric frequency 50HZ-60HZElectric current 60ATOTAL Power 40KWHeat Power 36KWVaccum Pump and BlowerPower
4KW
Glass Size 1700mm×3000mmOuter dimension 4200mm×2300mm×2250mmNumber. of floors 5Weight 3000KG
EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachineWorkingWorkingWorkingWorking Principle,Principle,Principle,Principle, FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic:
⑴WorkingWorkingWorkingWorking PrinciplePrinciplePrinciplePrinciple:EVA Vacuum Glass Laminating Machine uses silicone vacuum bag and make thepre-laminated glass is cured under vacuum environment.
⑵FunctionFunctionFunctionFunction andandandand CharacteristicCharacteristicCharacteristicCharacteristic:① Oven in the EVA Vacuum Glass Laminating Machine afford horizontally heating tomake the heat in average and reduce the waste of heat.2 EVA Vacuum Glass Laminating Machine Vacuum bed is made by high quality silicone
vacuum bag, which sustain for more 2500 times heating.3 EVA Vacuum Glass Laminating Machine Control panel is concisive, processing one-set
complete,easy to operate.4 The EVA Vacuum Glass Laminating Machine can produce laminated glass with EVA
Film, but also you can laminate eother decoration interlayers.5 The EVA Vacuum Glass Laminating Machine is concisely designed according to
customer's requirement.6 EVA Vacuum Glass Laminating Machine Save electricity power :produce one batch(5
floors) in 2-3 hours ,consume only 40 kilowatt hour
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Line
Cooling blower
Door
Handle
Heating blower
Control box
Door joint
BrandHoisting ring
Exhaust hole
Maintain door
Cooling blower
Heating blower
Line trough
Track
EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine ParametersParametersParametersParameters1.SideSideSideSide FigureFigureFigureFigure
2.BackBackBackBack FigureFigureFigureFigure
AccessoriesAccessoriesAccessoriesAccessories:EEEElectrical control box, Heating blower, Cooling blower, Vacuum pump, External track、Silicone Vacuum Bag , Lifter.
lock
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All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic PanelEncapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine SideSideSideSide viewviewviewview andandandand overviewoverviewoverviewoverview ofofofof Installation:Installation:Installation:Installation:
检测
门
轨道
拉手
炉门
循环风机
冷却风
机
行线槽
排气口
固定孔板
地面线 轨道
拉手
炉门
循环风
机
控制柜吊环
电 箱
夹胶炉安装示意图
Overview
Sideview
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A ammeter
B ammeter
Cammeter
Vacuum timerLow temperature pannel
low temperature timer
Cooling timer
High temperature control panel
Emergency STOP button
High temperature timer
Emergency stop Indicator
Running indicator
OPEN button STOP button
STOP indicator
Heating indicator
Line input
Circular wind indicator 循环
风指示灯
。
5.7M
Notice plate
Voltage meter
lock
5.7M
OPEN button
EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine DeviceDeviceDeviceDevice ChartChartChartChart
1.Main body2.Vacuum pump3. Bed shelf4.Door5.Control box6.Silicone vacuum bag7.External track9.Vacuum pipe
ControlControlControlControl boxboxboxbox figurefigurefigurefigure andandandand operate:operate:operate:operate:1.1.1.1. ControlControlControlControl boxboxboxbox figurefigurefigurefigure:
⒉ElectricElectricElectricElectric controlcontrolcontrolcontrol boxboxboxbox functionfunctionfunctionfunction andandandand operate:operate:operate:operate:⑴Temperature setting: Setting all the parameter at both the low and high temperature controlpanel
5.7M
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All rights reserved by ★Silicone Vacuuming Bag /Sheet for EVA Glass Laminating Machine / Solar EVA Photovoltaic PanelEncapsulations China Ucolin Inc. (uc@ucolin.com / www.ucolin.com /umewe360@gmail.com)
c wire connecting②wire connecting①
W 线
V 线
U 线
C 线
N 线
A 线
A 线
B 线
B 线
Temperature panel
Timer
C 线
⑵TimerTimerTimerTimer settingsettingsettingsetting:
InstallationInstallationInstallationInstallation ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine :
⒈InstallInstallInstallInstall controlcontrolcontrolcontrol boxboxboxbox:⑴the control box must be carried by 2 people,use 4 nuts to fix it in the specified location.Attention:Vacuum pump is different from blower.⑵Electric Control box connection:connect according the signs at wire connecting① and wire connecting②
+Wire connecting①
Setting the parameter in the Vacuum timer、low-temperature timer 、 high-temperaturetimer and cooling timer
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真空管接入真空泵处
vacuum pump inlet
A 相电源线
A 相电源线C 相电源线
B 相电源线
W2 线
V2 线
U2 线
W1 线
V1 线
U1 线
+线
--线+线
--线
N 线(零线)
+Wire connecting②
+Power connecting
⒉Vacuum pump installation:connect one side of above ¢9mX18m vacuum pipe to the vacuumpipe faucet on the table, another side is connected to the vacuum pump air pump faucet (aspicture below)
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Outsideorbit
outsideorbit
外置轨道
推推
升降车
升降车
⒊Orbit installation: adjust the two orbits’ height, make it balance to the inside orbit of themachine, then put the up down car onto the orbit, adjust the width of the orbit; weld the outsideorbit and inside orbit connecting to make it fixedness. Fix the outside orbit to the floor withscrew (as picture below)
4.Lift installation: waggle the lift toward the “hour hand” direction, lift going up, waggle the liftbackward “hour hand” direction, lift going down.
Vacuumtable
Silica geltable
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pullpull
pushpush
Picture1
Picture2
+Machine carry: as picture below
◆
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GlassEVA film
EVA filmGlass
EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperation①Machine operation:1. prepare the glasses, first use edging machine edgeing the glasses.2 same size glass, pay attention to the four corners, it must be edging like round arc, to avoidbreaking the silicone vacuum bag, wash the glass with washing machine, it must be air-dry, thisis very important.3.Cutting Eva film, cut the EVA film a little larger than the two glasses.3.lie down one glass, put EVA film onto it, and also put the color materials, then put anotherglass onto it, cut out the rest EVA film and color materials, stick the 4 corners then.
4. Put glass into the silicone vacuum bag, put the glass onto the vacuum iron table, you shouldleave 1cm distance between the glasses. After finishing this, connecting the vacuum pipe, aspicture blow.
Special Interlayer
#
#
#
#
# # 1CM 气道
#
#
#
#
Can put some nets
Vacuumnet
Vacuum pipe
seal
glass
glassglass
glass
Can put some nets
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5. Start vacuum pump, first check the wire connecting of the vacuum pump right or wrong, thenstart the vacuum pump, when the vacuum indicator shows lower than -0.1MPA and becomesteady, close the door, and wait till to finish the whole process.6. Control process setting: first set the technology data to the control plane, as picture below:
glass thickness(mm)
Timing(minute)
55℃lowtemperaturetiming(minute)
130℃hightemperature(minute)
Lowertemperaturetiming(minute)
3mm+3mm 5 10 40 454mm+4mm 5 10 45 505mm+5mm 5 10 45 506mm+6mm 5 15 50 508mm+8mm 5 15 60 6010mm+10mm 5 20 75 60
PS. H-hour, M-minute, S-second7. lower glass temperature, at that time the temperature reach 130℃, then open the door,temperature lower sharply, when the temperature lower to 80~90℃, use fan to blow wind intothe machine, make the temperature reach 40℃~50℃, then stop the lower temperature process,take out the glass. During lowering the temperature procedure, please don’t close down thevacuum pump.
EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine OperationOperationOperationOperationAttentionAttentionAttentionAttention:⑴Motor must run positive, if in reverse, it must reconnect the wire.⑵Adjust the wind ban to make the circle wind equality.⑶Electricity box must controlled by the operator and when checking the box, the power must becut off.⑷When the temperature of the furnace higher then normal, the operator cannot go into thefurnace⑸Must change the oil time to time.⑺Put the vacuum pump to the dry and aeration place.
About laminate glass⑴Don’t put different thickness of glass into the furnace one time, the thinner glass the keepinghigh temperature can be shorter, the thicker glass, the keeping high temperature can be longer.
⑵Different thickness of the color materials must use different thickness of Ethylene-vinylacetate EVA Interlayer Film. Thin one can use 0.25mm EVA film, thick one can use 0.38mm
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EVA film.
⑶EN EVA film become soft temperature is 70℃, then 90℃ start thawing, 110℃ reach dissolveestate. When the temperature catch 130℃ and keep it 40minutes, ENEthylene-vinyl acetate EVAInterlayer Film temperature may reach 125℃.
⑸Different thickness of EN EVA film, the upgrade temperature fluidity is different, the thickerfilm, the fluidity is larger. When you operate the machine, you can adjust the time and adjust thetemperature to control.
⑹Try to use good quality float glass to make laminate glass. If you use tempering glass, but theflat level is bad, you must use thickerEthylene-vinyl acetate EVA Interlayer Film to pile up sothat to keep the laminated quality. Flat level bad glass may make air bladder on the surface of theglass, or cannot make laminated successfully.
UnusualUnusualUnusualUnusual brokenbrokenbrokenbroken ofofofof EVAEVAEVAEVAVacuumVacuumVacuumVacuumGlassGlassGlassGlass LaminatingLaminatingLaminatingLaminating MachineMachineMachineMachine
Unusual broken Reason solution
⑴Some part of film do notdissolve of the finishedlaminated glass
heating not average, circlewind is not big enough,blower wire connect wrong
①change the blower wire②adjust the blower③delay the high temperaturekeeping time
⑵there are air bladder on thesurface of the finishedlaminated glass
①4 corner did not sticksteady.
①stick 4 corners well
②Silica gel has hole ②amend the hole③Vacuum pipe did notconnect well
③check the vacuum pipe
④vacuum indicator do notreach the low point
④change the oil of thevacuum pump
Glass not flat enough Use other kind of glass
⑶There are air bladder on theedge of the glass
Lower temperature timing tooshort, open the siliconevacuum bag too early
Delay lowing temperaturetime, glass surface must reach40℃-50℃ then stop themachine and take out
⑷Machine start switch get tostop from time to time
Machine get wet or there iswater in it
Air-dry it
⑸cannot process as settingprogram
①the electricity wire loose ①connect the wire well②temperature and timingindicator broken
②Adjust the temperatureindicator and calculagraph
Heating the machine too slow Heating elements broken Adjust the current indicator,change the heating element
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