houston dynamic service shop procedures and standards

Post on 28-May-2015

328 Views

Category:

Technology

1 Downloads

Preview:

Click to see full reader

DESCRIPTION

Houston Dynamic Service, Inc. has over 35 years of experience as a quality focused steam turbine repair shop servicing the refining, power gen, offshore drilling, and other process industries. Since then, the company has evolved into one of the leading non-OEM, critical rotating equipment repair specialists known for having some of the best minds in the business. Rotating equipment engineering experience, skilled technicians and state-of-the-art repair facilities combine to provide uncompromised service for all types of rotating equipment repair, including pumps, turbines, compressors, blowers, centrifuges, fans, couplings, and high speed gear units. HDS stands apart as a committed partner in achieving every customer’s goal: keeping their critical rotating equipment in continual operation at peak performance.

TRANSCRIPT

As Received

As Received

Axial Inspection

Axial Inspection

Axial Inspection

Unstacking

Documenting As Received

Measuring All Dimensions

Recording Information

As Received – Fits Report

As Received Report - Shaft

As Received

Dimensional Inspection

Dimensional Inspection

Final Shaft D & I Report

Disassembly

Disassembly

Disassembly

Disassembly

Disassembly

Disassembly

NDT Inspection - Setup

NDT Inspection - SprayElectrically Charged Magnetic Field

Iron Oxide Florescent Dye

NDT Inspection - Inspection

NDT Inspection - Finding

Crack

NDT Inspection - Findings

Reclaiming Bearing & Seal Fits Types of repair Reason for repair

As found

As found conditions

As found conditions

Bearing cartridge bore

Seal housing bore

As found conditions

Types of repair Coating Sleeving Welding

Coating Depends on damage Different types

Sleeve

Furnace Braze

Furnace Braze

Furnace Braze

Machining Bores

Machining Bores

Welding

Reclaiming Bearing Fits

Why make the repair Reclaim OEM standards Critical tolerance between housing ID

and bearing/seal OD Make all dimensions concentric Reduces vibration Increases life of all components Gives longer runtime between failures Saves YOU $$$$$$

Excessive Vibration

Workscope – Page 1

Workscope – Page 2

Workscope – Page 3

Machining

Balance Report – As Received

Balancing Shaft and Impeller

Balance Report - Assembly

Manufacturing of Parts

Reassembly

Reassembly

Reassembly

Reassembly

Reassembly

Reassembly

Reassembly

Final Fits

Ready for Shipment

Repair Report

top related