gyproc plasterboard recycling service (prs) case …
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GYPROC PLASTERBOARD RECYCLING SERVICE (PRS)
CASE STUDY - JUNE 2017
EU CONSTRUCTION & DEMOLITION WASTE MANAGEMENT
PROTOCOL
OVERVIEW
Landfill closed 2009 –EU Landfill Directive
No Monocell Landfills Exist in Ireland
impossible to landfill Plasterboard
However: Off-Cuts still going to landfill
The Future: Gyproc can do it!
Differentiates our service
Geographically well placed.
Largest national user of Gypsum
Infrastructure on Site
HOW WE RECYCLE
CUSTOMER
PLASTERBOARD OFF-CUTS
GYPSUM
CaSO4.2H20
KETTLE CALCINING
STUCCO
BOARD PLANT
PLASTERBOARD
RECYCLED GYPSUM
MILL GRINDING
GYPSUM MINERAL
4 /
PRS – Returned Offcuts. 100% of Returned material will be
Recycled
Made into new Plasterboard
Presently using up to 5% recycled Content.
10% content has been tested
PRS – END USE
5 /
Case Study – Greater Dublin Area, Partner With Allied Recycling:
Delivery & Collection of Gyproc Branded Skip.
Clean the Plasterboard Waste of any Contamination.
Bulk the waste in 25 Tonne lots.
Return the Clean Material to Kingscourt for Processing.
Materials Gyproc Plasterboard Off Cuts Only.
No C& D Waste (Construction and Demolition).
Gyproc Plasterboard Only
PIR Laminate boards are OK.
Wet Plasterboard is OK.
PRS – THE SERVICE
6YRD 14YRD
40YRD
25YRD
6 /
Waste management companies will provide the following range of Skips.
PRS – THE SERVICE
Gyproc Branded WMC Branded. Plaster Off Cut Only Labelled Closed IN. Doors Which can be Locked.
Certified Skip
WMC Branded Only.
No Off Cut Only Label
Open
No Tarpaulin
Crane Lifted Into Building
3T
6T
10T
1.5T
WMC Branded Only. No Plaster Off Cut Label. Open Gyproc Branded Tarpaulin
~ Extending online advertising nationally
~ Website banner advert
~ Direct Mails
~ EDM
~ Trade Media
~ Advertorials
~ Online advertising
~ Targeting energy & environmental press
~ Re-release to trade media – change in message / tone
~ Launch In Kingcourt with Minister.
Online &
Mailing
Advertising
PR
Architect & Contractor
GDA RECYCLING LAUNCH APRIL 2016
Brochure.
Pricing & Service Data shet
Website
GDA SALES TARGETS
Target of 80Tonne month in 2016
Commercial Market
LEED / BREEAM Projects.
Dry lining Contractors.
Plastering Contractors.
Main Building Contractors
Dry lining Training Providers.
Residential Targets House Builders
Plasters
OSM’s
.
ROI Tonne Charge
Contamination Charge €160
PIR Board Service Charge €130
Waiting Time €80 per hr
Delayed Skip Return €25 per week
Certified Skips €50
NI Tonne Charge
Contamination Charge £100
PIR Board Service Charge £130
Waiting Time £60 per hr
Delayed Skip Return £25 per week
Certified Skips £509 /
Service Charge – €120 - €190 (Location / Skip Size)
+ Weight :
PRS – MARKET PRICING
ROI Tonne Charge
Contamination Charge €160
PIR Board Service Charge €130
Waiting Time €80 per hr
Delayed Skip Return €25 per week
Certified Skips €50
NI Tonne Charge
Contamination Charge £100
PIR Board Service Charge £130
Waiting Time £60 per hr
Delayed Skip Return £25 per week
Certified Skips £50
ROI Tonne Charge
Contamination Charge €160
PIR Board Service Charge €130
Waiting Time €80 per hr
Delayed Skip Return €25 per week
Certified Skips €50
NI Tonne Charge
Contamination Charge £100
PIR Board Service Charge £130
Waiting Time £60 per hr
Delayed Skip Return £25 per week
Certified Skips £50
>10% contamination. >10% PIR Board : Residential. >1hr Deliver Or Collection After 4 weeks on site. 6yrd Charge passed to customer.
Repairs to Skips paid
by customer
• €100 / Tonne : Republic of Ireland • £100 / Tonne, Northern Ireland
10 /
Law : No Landfilling of gypsum. Councils / EPA tightening requirements Sustainability Agenda, Waste Management Habits, Segregation (home /work)
LEED and BREEAM Projects. Sourcing and Recycling of materials are critical
elements to the rating.
LCA – full traceability of the product. ISO 14001, Environmental Management System.
Waste Management Plan – Residential Site must submit to the council.
Competitive Pricing
Gyproc Recovery/Disposal Certificates issued, (Site location & Quantity)
PRS – SALES TIPS
11 /
April 16 to April 17 1354 t collected in the GDA
312 skips with an Avg 4.34 T/Skip
May 16 - new plasterboard manufactured with Recycled content
June 16, New Board - Tested – CE, Fire and Sound, Passed
July 16, New Board with recycled content was sold and used in the Irish
Market
PRS – GDA PERFORMANCE
LESSONS FROM TRIAL 2016
• Quality of Material in Skips. Contamination is a lower concern
• Logistics: Ability of WMC to handle
Nationwide Service.
• Challenges with New Customers & how we transact, invoice & manage service
• Competitive in greater Dublin area
• Customers need service for clients • E.g. LEED or BREAM
• Huge opportunity to educate our
customers
13 /
6 Partner Waste management companies:
PRS – NATIONAL ROLE OUT MAY 2017
QUESTIONS
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