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© Copyright 2011 OSIsoft, LLC 1
JULY 26 - 29, 2011 THE WESTIN GRANDE SUKHUMVIT HOTEL BANGKOK
© Copyright 2011 OSIsoft, LLC 2
JULY 26 - 29, 2011 THE WESTIN GRANDE SUKHUMVIT HOTEL BANGKOK
Utilization of PI System with Geospatial Reference Kelly Sherrill Business Development Upstream Oil & Gas OSIsoft
© Copyright 2011 OSIsoft, LLC
Learning Moment
3
Howdy
© Copyright 2011 OSIsoft, LLC
Macro Trends In Oil & Gas
4
Security & Diversity of
Supply
Demand Growth and
Shift
$100/BBL and
$4/MMSCF Technology Advances
• Major FDI (China) • E&P expansion • Shale Gas • Renewables
• Growth in BRIC ME/NA • Demand expansion • Market Integration
• Drill Baby, Drill • Shifting Gas markets • Supply chain integration
• Drilling • Production • Information Technology
© Copyright 2011 OSIsoft, LLC
The 7 Dimensions of Corporate Sustainability
5
© Copyright 2011 OSIsoft, LLC
Evolution of the Real-Time Infrastructure
6
Functional
Optimization
1980’s
Large Centralized Applications
Microsoft Windows
IT
Efficiency
1990’s
Smaller Centralized & Some Distributed
Applications
Technology Standardization
Data Historian
Solution Code
Infrastructure
PI System
Infrastructure
Process Optimization
Distributed Applications
Windows XP Office 95/2000
Data Historian ++
2000’s
Advanced Business
Integration
2008+
Modular “Best of Breed”
Real Time Data Infrastructure
Integrated Microsoft
Stack
Evolution of the Real-Time Infrastructure
Areas of Focus
“% o
f “So
lutio
n Fu
nctio
nalit
y”
0%
© Copyright 2011 OSIsoft, LLC 7
Many Different Applications Across An Organization
PUMPS VALVES TRANSMITTERS ACTUATORS OTHER TRANSFORMERS MOTORS
LAB MANUAL DATA
CONTROL SYSTEMS OTHER DIAGNOSTICS DATABASES
HEx
BUSINESS SYSTEM
INFORMATION FLOW
MONEY FLOW
MATERIAL FLOW
Safety & Environmental Management
Quality Management
Energy Management
People Effectiveness
Supply Chain Management
Production & Operation
Management
Maintenance management
Availability & Reliability
Management PI
Sys
tem
Perfo
rman
ce –
Ava
ilabi
lity
- Sec
urity
Rea
l-tim
e In
frstru
cure
for m
onito
ring
BUSINESS GATEWAY
INTERFACES
© Copyright 2011 OSIsoft, LLC
Solution
8
Collaboration Everyone works with the same Information – Rules - Tools
PUMPS VALVES TRANSMITTERS ACTUATORS OTHER TRANSFORMERS MOTORS
LAB MANUAL DATA
CONTROL SYSTEMS OTHER DIAGNOSTICS DATABASES
HEx
BUSINESS SYSTEM
BUSINESS GATEWAY
INTERFACES
PI System
Performance – Availability - Security
Real-time Infrstrucure for monitoring
Maintenance Team
Process Unit Managers Process Automation
Laboratory Operators
Plant IT
Operational Excellence Production Excellence Plant Maintenance
Engineering R&D
Quality
Executives Plant Management Asset Management
Finance Supply Chain Opt.
HSE, QM, IT
INFORMATION FLOW
MONEY FLOW
MATERIAL FLOW
© Copyright 2011 OSIsoft, LLC 9
How it is Structured? Fundamental Layers of PI
PUMPS VALVES TRANSMITTERS
ACTUATORS
OTHER TRANSFORMERS
MOTORS
LAB MANUAL DATA
CONTROL SYSTEMS OTHER DIAGNOSTICS DATABAS
ES
HEx
BUSINESS SYSTEM
INFORMATION FLOW
MONEY FLOW
MATERIAL FLOW
BUSINESS GATEWAY
INTERFACES
PI System
Performance – Availability - Security
Real-time Infrstrucure for monitoring
PI System
© Copyright 2011 OSIsoft, LLC 10
How it is Structured?
PUMPS VALVES TRANSMITTERS ACTUATORS OTHER TRANSFORMERS MOTORS
LAB MANUAL DATA CONTROL SYSTEMS OTHER DIAGNOSTICS DATABASES
HEx
PI Database PI Asset Framework
Advanced Computing
Engine
Analytical Tools
Batch, SQC etc.
Notification
Reports
Process Book
DataLink Web Parts
3rd
Part
y Ap
plic
atio
ns
PIM
S, O
RIO
N, S
igm
afin
e
PI System BUSINESS GATEWAY
INTERFACES
Dev
elop
ed
Appl
icat
ions
in P
I
BUSINESS SYSTEM
INFORMATION FLOW
MONEY FLOW
MATERIAL FLOW
© Copyright 2011 OSIsoft, LLC 11
Value Creation Mechanism of PI Value Now, Value Overtime
Initial Investment
Infrastructure Value
TIME
VALU
E
VALUE NOW
VALUE OVER TIME
Incremental Value
Application Benefits Operations Management
Environmental Reporting
Equipment Health Mgmt.
Performance Management
© Copyright 2011 OSIsoft, LLC 12
Use of PI to Drive Business Value
1. Value Chain Integtation
2. Real-Time Situational Awareness
3. Performance Management
4. Business Intelligence
5. Advanced Collaboration
© Copyright 2011 OSIsoft, LLC 13
- Upstream (Exploration & Production) - Transportation (Pipeline and Terminals) LNG – Liquefaction & Regasification - Manufacturing (Refining & Petrochemicals) Biofuels – Ethanol & Biodiesel
PI in Oil & Gas
© Copyright 2011 OSIsoft, LLC
Leveraging the PI System to Respond to Industry Challenges -% of Global Capacity Using the PI System-
42% 35% 18% 54% 14% E&P Pipelines LNG Refining Biofuels E&P Pipelines LNG Refining Biofuels
© Copyright 2011 OSIsoft, LLC 15
Advanced Real-Time Business Integration
Horizontally Across the Value Chain
Vert
ical
ly F
rom
the
Shop
Flo
or to
B
usin
ess
Syst
ems
© Copyright 2011 OSIsoft, LLC 16
Value Chain and Advanced Business Integration
Real-Time Data Batch Data Relational Data Quality Data Manual Data Structure/Asset Data Web Data Applications Data Maintenance Data ERP Data
Across the Value Chain Across the Infrastructure
Exploration Production Gas & Liquid Pipelines
NGL & LNG
Refining Chemicals Distribution & Marketing
Alternative Energy R&D Data Centers IT
Infrastructure Trading
1000’s of different real-time data sources and associated interfaces that propagate through the automation space
ENTERPRISE
REGION
Territory
PLANT
UNIT
MACHINE
Real time applications
Operations Monitoring Asset
Optimization Energy
Management Maintenance Management
(CBM)
Individual/Organizational Analytics & Visualization With Microsoft Tools Business Systems
© Copyright 2011 OSIsoft, LLC 17
Example of an Enterprise Asset Hierarchy
• Organizes data from multiple PI Systems from across all business units.
• Simplifies user access to PI data for analysis.
• Provides structure for scalable deployment of ProcessBook displays and PI Web Parts pages in SharePoint 2010.
• Provides association of real-time data with assets required for Operational Intelligence analysis.
• Provides structure to support asset performance rules and notification.
• Provides Data Security
© Copyright 2011 OSIsoft, LLC 18
Pertamina Value Chain
BITUNG
SABANG
KRUENG RAYA
LHOK SEUMAWE
UP. I - PKL. BRANDAN
LAB. DELI
SIAK
MEULABOH
SIBOLGA
G. SITOLI
TT. TLK. KABUNG
BENGKULU
JAMBI
PANJANG
P. NATUNA
P. BATAM
SEMARANG
SURABAYA
CAMPLONG
MENENG
TT. TLK
MANGGIS
AMPENAN BIM
A
BADUNG RE
O EN
DE WAINGA
PU
MAUMERE
L.
TUKA
KALABAHI
ATAPUPU
DILI
KUPANG
SAUMLAKI
DOBO TUAL
FAK - FAK
NABIRE
MERAUKE
JAYAPURA
BIAK
SER
UI
MANOKWARI
SORONG
BULA MASO
HI
NAMLE
A
SANANA
PABUHA
UP. IV CILACAP
PONTIANAK
SINTANG
SAMPIT
CILIK
RIWUT
PKL.BUN
P. PISANG
BANJARMAS
IN
BALIKPAPAN
SAMARINDA
TARAKAN
TOLI - TOLI
MOUTO
NG DONGGALA
PARIGI
POSO
GORONTALO
KOLONDALE PALOPO
TAHUNA
KOTA
BARU
PARE - PARE
P. SAMBU
TT. TG. GEREM/MERAK
BONTAN
G
PLUMPA
NG
UP.VI
BALONGAN
LUWUK
KENDARI
KOLEKA
RAHA
BAU -BAU UJ.
PANDAN
G
SUBUNG
TT. WAY AME
TOBELO TERNA
TE
BANGGAI
KALBUT
IMPORT
T. SEMANGKA
6 Refineries : 1,034 Million bbl/day 120 + Depots 98 Vessels 3,400 Fuel Stations Sales Volume : 1,200 Million bbl/day (92 % Market Share)
Assets
One of the most complex Downstream Supply Chains in the world
© Copyright 2011 OSIsoft, LLC 19
A Real-Time Infrastructure is Key to Global Value Chain Situational Awareness
Distribution & Retail
Transportation
Manufacturing
Planning & Scheduling
Distribution & Retail
Transportation
Manufacturing
Planning & Scheduling
Unified and Aligned Real-Time Global
Value Chain
Common IT Infrastructure
Trading
Scheduling Manufacturing
Planning
Forecasting
Organizational
Silos
“Best of Breed”
Applications
© Copyright 2011 OSIsoft, LLC 20
Dashboard– Driving Business Value
Design Objectives
• Single operations
room for Production, Refining, Supply, Shipping & Marketing.
• Ergonomic working environment.
• Direct communication to refineries, vessels and depots.
• Single wall display
© Copyright 2011 OSIsoft, LLC 21
Crude Supply to Refinery
Objective
• Track shipments
• Maintain Crude stock levels
Features
• Plan vs Actual
• Refinery upsets notification
• Vessel alarms
© Copyright 2011 OSIsoft, LLC 22
Supply To Marketing
Objective
• Maintain National fuel stock levels
Features
• Identify potential critical depots
• Top 10 critical depots
• Single click to access detail depot data
© Copyright 2011 OSIsoft, LLC 23
Real Time Supervision of a Gas Pipeline
© Copyright 2011 OSIsoft, LLC 24 24
•The operation area is home for the largest copper mines and it holds the largest copper, lithium and nitrates reserves in the world. •GasAtacama Pipeline owners are Endesa, Chile (50%) and CMS Energy, USA (50%)
•Gas supply is from Argentine producers, YPF and Pluspetrol, from Nor-West Basin under long term agreements •www.gastacama.cl
Overview
•The 800+ miles GasAtacama Pipeline goes from northern Argentina to northern Chile, through the Atacama desert and the Andes mountain range, reaching altitudes over 16,000 feet. • Very difficult access to the pipeline locations, adverse climate conditions and the need for secure and controlled operations is accomplished through a
remote control and supervision system based on satellite telemetry.
© Copyright 2011 OSIsoft, LLC 25 25
Arica
Mejillones
Iquique
Antofagasta Alto Norte Smelter
Cerro Dominador
GasAtacama Power Plant
BOLIVIA
ARGENTINA
P. Patache
Taltal Power Plant (Endesa)
Taltal
Main Pipeline • From Cornejo (Argentina) to Mejillones
(Chile) • Length: 951 km 20“ pipe • 2 compressor stations • Current Capacity 5.4 million scm /day • Maximum Capacity 8.5 million scm /day
Taltal pipeline • From Mejillones to Taltal power plant • Length: 223 km, 16“ and 12“ pipe • Maximum Capacity 2.2 million scm /day
Pipeline system
Atacama GasPipeline
Cuenca GasPipeline
Taltal GasPipeline
Cornejo
PERU
CHILE
© Copyright 2011 OSIsoft, LLC 26
Overview Transmission Gas Pipeline
© Copyright 2011 OSIsoft, LLC 27
Satellite based Supervisory (IntelSat 706)
KU- Band: - Frequency Uplink :14.0 GHz - 14.5 GHz - Frequency Downlink :10.95 GHz - 12.75 GHz - Geostacionary Location : 307° West - Parabolic Antenna Inclination : 59°Norte Link: - Rate : 128 Kbps TCP-IP
3 Gas Control Rooms Santiago Chile Antofagasta Chile Jujuy Argentina
© Copyright 2011 OSIsoft, LLC
Solution
Esri / OSIsoft Demonstration
28
© Copyright 2011 OSIsoft, LLC
Contact Information
• Kelly Sherrill, Upstream Business Development Upstream Ksherrill@OSIsoft.com OSIsoft.com
29
© Copyright 2011 OSIsoft, LLC
Goodbye and best wishes
30
Happy Trails
© Copyright 2011 OSIsoft, LLC
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