geniusbiotec (anaerobic digester)
Post on 16-Jul-2015
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(Instant Composting Machine)
GeniusBiotec
Genius Biotech Ventures Sdn. Bhd. genius.biotec@gmail.com
Artificial Cow
Producing compost and biogas within 24 hours!
Leading to the creation of GeniusBiotec, artificial cow that eats food wastes and organic wastes, producing organic fertilizer and biogas.
GeniusBiotec
-We feed the machine with food waste and organic waste. -The microbes within the machine will be attracted by the food waste and feed on it. -After the microbes done feeding the food wastes in the machine, the microbe starts to produced compost and biogas from the feeding.
How “GeniusBiotec works?”
We get compost
Compost and Biogas
Compost and biogas are produced from the fermentation tank and extracted for daily uses.
“GeniusBiotec” - Manure Production - Transform Organic Rubbish - Bio Extract Production - Biogas
Thai research result generated “GeniusBiotec”, the Artificial Cow …Good Genius for Manure, Bio Extract from by-product in farming or organic rubbish. Rapidly create within 24 hours and beneficially generate biogas for cooking or using as clean power source to substitute fossil fuel. “GeniusBiotec” provides convenience, shorten time in fertilizer manufacturing, support production processes, save production area, and save manpower. The daily generating manure is efficiently and truly save production cost but productive in farming.
Instant Composting Machine Artificial cow… Genius!
Step 1
Step 2
Step 3
Step 5
Step 4
Step-by-step
Food waste seperation
Shredded for homogeneous size
Transferred into the machine
Compost is produced
Biogas for cooking
Waste Capacity input
(Organic materials with humidity at 75% and temperature at 35o C)
500 kg/day
Organic Fertilizer output 500 liter/day
Biogas output 50m3 (equal to LPG 23kg)/day
Dimension (W x L x H) 2.0 x 6.8 x 2.3(+1.5) meter
Operation Area 5.0 x 10.0 meter
Weight (machine only) 5,000 kg
Weight (total) 20,000 kg
Motor 2 HP
Fermentation tank capacity 15 m3
Biogas storage tank capacity 10 m3
“GeniusBiotec” Bio-compost and Biogas Machine Model GT-500
Physical Dimension (GT-500)
Label Descriptions
A. Organic fertilizer output
vent
B. Biogas output valve
C. Backfire Arrester/Water
vapour collector
D. Hopper for food waste
Additional Details
Assemble in 1 day, only 1 person is needed and takes 1 hour
Warranty 1 year
Internally mixed with electrical motor in the tank
Anti-rust steel with thickness 2-5mm
Control board
Cooking stove for food preparation
Electrical generator powered by biogas
Food shredder
Green waste shredder (wood chipper)
GENIUS BIOTECH VENTURES SDN. BHD. (1114832 D) 141A, Bandar Stargate, Lebuhraya Sultan Abdul Halim, 05400 Alor Setar, Kedah, MALAYSIA. Tel: +6019- 262 9335/+6012-489 4816 Email: genius.biotec@gmail.com
ACCESSORIES- Generator, stove and light
Generator- powered by methane gas from GeniusBiotec machine
Stove – to demonstrate the capability of obtaining natural gas (methane) from GeniusBiotec as cooking gas
Light – to demonstrate the capability of obtaining electricity by using the methane gas produced from GeniusBiotec as renewable energy
• The functions or this machines is to shred green waste into smaller size before being fed into the GeniusBiotec machine.
• The green waste are shredded to finer portion to expedite the process of anaerobic digestion.
Green waste (grass) inlet
Green waste (wood) inlet
Green Waste Shredding Machine
GREEN WASTE SHREDDER
Pulau Tuba
• Pulau Tuba Population: Approximately 5000 people.
• Operated by Environment Idaman for over 1 year
Feeding Process
FOOD WASTE SHREDDED
GRASS
FEEDING PROCESS (Manual)
FEEDING PROCESS (EcoFast)
FEEDING PROCESS
OR
Month
Total Waste
Collection
(kg)
Organic
Waste
(Food
Waste) (kg)
Inorganic
Waste (kg)
Inert Waste
(kg)
Recyclables
(kg) PET (kg) Plastic (kg) Metal (kg) Paper (kg)
Polistyrene
(kg)
JUNE-
DEC
72,914
16,728 17,221 14,997
12,161 1,385 4,489 1,001 4,858
74
Organic Waste (Food Waste)
(kg) 27%
Inorganic Waste (kg)
28%
Inert Waste (kg) 25%
Recyclables (kg) 20%
RECYCLABLES PERCENTAGE BY CATEGORIES
INCOMING WASTE
INCOMING RECYCLABLES TREND
Aerobic Treatment Process
SHREDDED GRASS
SHREDDED GRASS + RICE HUSK + FOOD
WASTE
LIQUID FERTILIZER
LIQUID FERTILIZER
STEP 1 STEP 2 STEP 3 STEP 4
ALTERNATIVE PLAN – AEROBIC TRATMENT PROCESS
BENEFITS 3R BARTER TRADE PROGRAM
-With every 1 kg of 3R items, the villagers will get 200 grams worth of vegetables
Food waste separation at Pulau Tuba Installation of conveyor to ensure effectiveness, efficiency and hygienic sorting process
• Currently operated at: – Canteens in Factory
– Hyper Market
– Food Processing Factory
– Green Restaurant
– Resorts and Hotels
– Hospitals
– School, College and University
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