gb profile

Company ProfileCompany Profile

About

General Information

Quality System

Facility Profile

Products Profile

CSR Initiatives

Contact Information

Presentation SummaryPresentation Summary

AboutAbout

YEAR OF ETABLISHMENT1980

▼

HEAD QUARTERSTIRUCHIRAPPALLI

▼

TURNOVER YEAR 2008OVER 1200 MILLION INDIAN RUPEE

Product RangeGB specializes in Mechanical Design, Manufacture & Supply of

•Fired Boilers

•Heat Recovery Steam Generators

•Waste Heat Boilers

•Boiler Components

•Pressure Vessels & Heat Exchangers

•Deaerators and Desalination Plants

•Fired Heaters

•Structural

General InformationGeneral Information

The manufacture of the components, at GB, comply to National and International Codes & Standards

IBR - DIRECTOR OF BOILERS, Tamil Nadu, India.(Indian Boiler Regulation)

ASME - ‘S’ & ‘U’ stamps - through AIA by LR Insurance Inc.(American Society for Mechanical Engineers)

Pressure Equipment - through Lloyds, with CE MarkingDirective (PED/23/EC)

List of major inspection agencies• Indian Boiler Regulation Authorities• Lloyd’s Register of Industrial Services• Bureau Veritas Industrial Services• TUV• UHDE Consultant

General InformationGeneral Information

General InformationGeneral Information

2004-05 2005-06 2006-07 2007-08 2008-09

0

200

400

600

800

1000

1200

1400

360360

1000100011701170

1300130012001200

TurnoverTurnover

Financial YearFinancial Year

Tu

rno

ver

in M

illio

n IN

RT

urn

ove

r in

Mill

ion

INR

Certification to ISO 9001:2008 valid until Oct., 2012

Quality SystemQuality System CertificationCertification

Accredited to ASME ‘S’ & ‘U’ Symbols in 1998 valid until Sept., 2010National Board Certification valid until Sept., 2010

Quality SystemQuality System CertificationCertification

The in-house GB Central Laboratory is Accredited by the National Accreditation Board for Testing & Calibration Laboratory

in the fields of

Mechanical Testing, Chemical Testing & Mechanical Calibration

Quality SystemQuality System CertificationCertification

Organization ChartOrganization Chart

Facility ProfileFacility Profile

Esteemed CustomersEsteemed Customers

NTPC

ANSALDO CALDAIE

BHEL

DOOSAN BABCOCK

FIVES CAIL-KCP

FOSTER WHEELER

ISGEC JOHN THOMPSON

NEYVELI LIGNITE CORPORATION

THYSSEN KRUPP

STATE ELECTRICITY BOARDS (TNEB / CSEB)

SNAMPROGETTI

Works

Name

Area Availabl

e

Covered Area

Max Handli

ng Capaci

ty

Manhours available per day

Annual Tonnage

Capacity (MT)

Remarks

Sq.Feet MT 2008-09

2009-10 (projecte

d)

1 Main 522,720 160,000 40 4,000 3,600 4,800

2 Tubular 217,800 40,000 40 2,000 2,400 3,600

3 Pudukkudi

6,500,000 100,000 20 2,400 1,000 4,600 Developed area :- 2.5 million sft

Total 7,240,520

300,000

8,400

7,000

12,000

Manufacturing CapacitiesManufacturing Capacities

Bay 1 17 m x 250 m 10 MT - 2nos

Bay 2 22 m x 250 m 2x20 MT - 2nos

Bay 3 17 m x 250 m 10 MT-2nos

GB Main WorksGB Main Works

Semi-Automatic Flux-cored Arc Welding

Furnace Panel Welding Furnace Panel Welding MachineMachine

Gantry Panel Welding Gantry Panel Welding MachineMachine

COLUMN AND BOOMCOLUMN AND BOOM(SUBMERGED ARC WELDING)(SUBMERGED ARC WELDING)

CapacityMAX. Tube dia 76.2 mm (max)w/min. Radius of bend 300 mm

Panel Gang Bending MachinePanel Gang Bending Machine

Helical Pipe Bending MachineHelical Pipe Bending Machine

Design CenterDesign Center

Tubular WorksTubular Works

Capacity Expansion at Unit-IIICapacity Expansion at Unit-III

Automatic Serpentuator Coiling Automatic Serpentuator Coiling MachineMachine

Serpentine bending machine

Automatic Serpentuator Coiling Automatic Serpentuator Coiling MachineMachine

Butt Welding machine

Tube Handling mechanism

Automatic Serpentuator Coiling Automatic Serpentuator Coiling MachineMachine

Inset :

Four torches in each machine

Two machines with capacity of 1.6 m wide panel each

Automatic Panel Welding Automatic Panel Welding MachineMachine

SPECTROMAXX(Testing of Chemical composition)

Pressure Gauge Comparator

Calibration & TestingCalibration & Testing

Microscope - Magnification 1000X

Calibration & TestingCalibration & Testing

Product ProfileProduct Profile

• Atmospheric Fluidized Bed Boilers• Circulating Fluidized Bed Boilers• Blast Furnace Gas Fired Boilers• Pulverized Coal Fired Boilers• Oil Fired Boilers• Bio-mass Fired Boilers• Bagasse Fired Boilers• Chemical Recovery Boilers• Waste Heat Recovery Boilers• Heat Recovery Steam Generators• Deaerators• Fired Heaters• Heat Exchangers• Gas Pre-Heaters• Boiler Structurals

Product RangeProduct Range

Project : SPB, Erode, Tamil

Nadu

Type : 1 X 117 TPH AFBC Boiler.

Fuel : Mix-A

(60% Imported Coal,

30% Lignite,10% Bagasse Pith)

Main Steam Pressure and Temperature :

105 kg/cm2, 5100C

Atmospheric Fluidized Bed Atmospheric Fluidized Bed BoilersBoilers

Waste Heat Recovery BoilersWaste Heat Recovery Boilers

Alexandria Carbon Black, Egypt

Waste Heat Recovery BoilersWaste Heat Recovery Boilers

Waste to Energy BoilerWaste to Energy Boiler

Customer : Keppel Seghers / Ansaldo

Caldaie

Project Location : Qatar

I Pass Bottom Rear Wall Panel

Client National Fertilizers Limited

Site Bhatinda & Panipat

Job Multi-start Helical Coil type Waste Heat Boiler

Type of Boiler WHRB

Year 2003, 2004, 2006, 2007, 2008, 2009

Code Indian Boiler Regulation (IBR)

Additional Information

Regular Repeat Orders from Customer

Waste Heat Recovery BoilersWaste Heat Recovery Boilers

Burner Throat OpeningBurner Throat Opening

STEIN ENERGIE - Package Boiler

Start-up BoilersStart-up Boilers

Length 30 Meters

Naptha Stabilizer ColumnNaptha Stabilizer Column

STORAGE TANKDimension- 21500mm(L) x 5110mm(W) x 5650(H); Weight=70tons Each

DEAERATOR TOWERDimension- 9900mm(L) x 3350mm(W) x 5600(H);

Weight=20tons

Customer : SWS / SNAMPROGETTI – ITALYProject @ LIBYA

DeaeratorsDeaerators

Burner AssemblyBurner Assembly

Project : APPM, Rajamundry,AP(Largest Recovery Boiler in India)

Type : 1300 TDS/day . Recovery Boiler; Fuel : Black Liquor

Main Steam Temperature /Pressure : 4600C; 63.75 kg/cm2

Chemical Recovery BoilersChemical Recovery Boilers

Project : Bunker Bay Structurals, Neyveli Lignite CorportationCustomer : Ansaldo Energia, ItalyTotal 5000 MT of Structural items

StructuralsStructurals

Employee-related Initiatives• Induction Training programs

• Continual Training programs

• Health, Safety & Environment Initiatives

Social Initiatives• Women Empowerment

• Industrial Training Initiatives for Rural youth

• Neighborhood Development programs

Environmental Initiatives• Tree plantation

Corporate Social Corporate Social ResponsibilityResponsibility

Industrial Training Initiatives for Rural youthFor the benefit of the rural youth of this region,

GB-Industrial Training Centre (GB-ITC)

has been established with approval from

National Centre for Vocational Training (NCVT)

for conducting regular courses for the following Trades

a) Welder Trade

b) Fitter Trade

Corporate Social Corporate Social ResponsibilityResponsibility

Women Empowerment

Trained and Inducted 25 women in welding. The first IBR qualified woman welder in India is from our company

Corporate Social Corporate Social ResponsibilityResponsibility

Environmental Initiatives

Tree plantation on a mass scale was done by the company as an Environmental Initiative

Corporate Social Corporate Social ResponsibilityResponsibility

An established engineering company for energy conversion products

Andritz OyFinland

ResurgentDoosan BabcockUK

Enmas AndritzEngg & PM

Enmas EngeniusProjects Ltd.

Construction Resurgent SoftwareSoftware Dev.

Ansaldo Caldaie Boilers (India)

Ansaldo Caldaie / Saline Water Specialists

Italy

ArgonautSingapore

Enmas O&MOperation & Maint.

GB EngineeringManufacturing

Enmas GB Power systemsEPC Division

Ram E&I systemsElectrical & Inst.

Enmas EngineeringEngg & PM

Group StructureGroup Structure

Address :GB Engineering Enterprises Private LimitedD-99, Developed Plots Estate,Thuvakkudy, Tiruchirappalli – 620 015Tamil Nadu, India

Address :GB Engineering Enterprises Private LimitedD-99, Developed Plots Estate,Thuvakkudy, Tiruchirappalli – 620 015Tamil Nadu, India

Tel : +91 (431) 304 1000Fax : +91 (431) 304 1050Email : gb@gb.resurgent.inURL : http://www.resurgent.in/gb

Tel : +91 (431) 304 1000Fax : +91 (431) 304 1050Email : gb@gb.resurgent.inURL : http://www.resurgent.in/gb

Contact Information:Mr. B.Pattabhiraman

Managing DirectorMobile : +91-93451 12291pattabhiraman@gb.resurgent.in

Contact Information:Mr. B.Pattabhiraman

Managing DirectorMobile : +91-93451 12291pattabhiraman@gb.resurgent.in

Contact InformationContact Information