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GARAGE DOOR OPENER
Models PD420 • PD420-2 • PD460-21/2 HP
For Residential Use Only
®
Owner’s Manual■ Please read this manual and the enclosed safety materials carefully!
■ Fasten the manual near the garage door after installation.
■ The door WILL NOT CLOSE unless the Protector System ® is connected andproperly aligned.
■ Periodic checks of the opener are required to ensure safe operation.
■ The model number label is located on the front of your opener.
™
2
Introduction Pages 2-7Safety symbol and signal word review........................2
Preparing your garage door ........................................3
Tools needed...............................................................3
Planning ..................................................................4-5
Carton inventory ..........................................................6
Hardware inventory .....................................................7
Assembly Pages 8-11Assemble the rail .....................................................8-9
Fasten rail to motor unit and install the trolley ..........10
Attach the rail brackets..............................................11
Installation Pages 11-27Installation safety instructions....................................11
Determine the header bracket location................12-13
Install the header bracket..........................................14
Attach the rail to the header bracket.........................15
Install the Protector System®................................16-18
Position the opener ...................................................19
Hang the opener .......................................................20
Install the door control and connect wiring ...............21
Electrical requirements..............................................22
Complete the sensor installation ...............................22
Install the lights and lens...........................................23
Attach the emergency release rope and handle .......23
Fasten the door bracket .......................................24-25
Connect the door arm to the trolley .....................26-27
Adjustment Pages 28-30Adjust the travel limits ...............................................28
Adjust the force .........................................................29
Test the safety reversal system.................................30
Test the Protector System®........................................30
Operation Pages 31-34Operation safety instructions.....................................31
Using your garage door opener ................................31
Using the wall-mounted door control ........................32
To open the door manually........................................32
Care of your garage door opener..............................33
Having a problem? ....................................................34
Programming Pages 35-36To add a hand-held remote control ...........................35
To erase all codes .....................................................35
Multi-function remotes ...............................................35
To add or change a Keyless Entry PIN.....................36
Repair Parts Pages 37-38Rail assembly parts...................................................37
Installation parts ........................................................37
Motor unit assembly parts .........................................38
Accessories 39
Repair Parts and Service 40
Warranty 40
TABLE OF CONTENTS
When you see these Safety Symbols and SignalWords on the following pages, they will alert you tothe possibility of serious injury or death if you donot comply with the warnings that accompany them.The hazard may come from something mechanicalor from electric shock. Read the warnings carefully.
When you see this Signal Word on the followingpages, it will alert you to the possibility of damage toyour garage door and/or the garage door opener ifyou do not comply with the cautionary statementsthat accompany it. Read them carefully.
Mechanical
Electrical
WARNING
WARNING
CAUTION
INTRODUCTIONSafety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,maintained and tested in strict accordance with the instructions and warnings contained in this manual.
3
Pliers
Wire Cutters
Claw Hammer
Hack Saw
Screwdriver1/2" & 7/16" Socketsand Wrench
Drill
Tape Measure
1/2" x 7/16" Box Wrench
21
Stepladder
Pencil
3/16", 5/16" and 5/32" Drill Bits
Carpenter’sLevel
To prevent damage to garage door and opener:• ALWAYS disable locks before installing and operating
the opener. • ONLY operate garage door opener at 120V, 60 Hz to
avoid malfunction and damage.
To prevent possible SERIOUS INJURY OR DEATH:• ALWAYS call a trained door systems technician if
garage door binds, sticks, or is out of balance. Anunbalanced garage door may not reverse whenrequired.
• NEVER try to loosen, move or adjust garage door, doorsprings, cables, pulleys, brackets or their hardware, allof which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected togarage door BEFORE installing and operating garagedoor opener to avoid entanglement.
Preparing your garage door
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
• Complete the following test to make sure yourgarage door is balanced and is not sticking orbinding:
1. Lift the door about halfway as shown. Releasethe door. If balanced, it should stay in place,supported entirely by its springs.
2. Raise and lower the door to see if there is anybinding or sticking.
If your door binds, sticks, or is out of balance, calla trained door systems technician.
Tools needed
During assembly, installation and adjustment of theopener, instructions will call for hand tools asillustrated below.
WARNING
CAUTION
Sectional Door
One-Piece Door
Safety Reversing Sensor
Horizontal and vertical reinforcementis needed for lightweight garage doors(fiberglass, steel, aluminum, door withglass panels, etc.). See page 24 for details.
Support bracket & fastening hardwareis required.See page 20
— —
— —
— —
— —
Door Center
Header Wall
SafetyReversingSensor
Gap between floor and bottom of doormust not exceed 1/4"
FINISHED CEILING
Torsion Spring
AccessDoor
Motor unit
Wall-mountedDoor Control
Rail
Extension SpringOR
4
SECTIONAL DOOR INSTALLATION
Planning
Identify the type and height of your garage door.Survey your garage area to see if any of theconditions below apply to your installation. Additionalmaterials may be required. You may find it helpful torefer back to this page and the accompanyingillustrations as you proceed with the installation ofyour opener.
Depending on your requirements, there are severalinstallation steps which may call for materials orhardware not included in the carton.
• Installation Step 1 – Look at the wall or ceilingabove the garage door. The header bracket mustbe securely fastened to structural supports.
• Installation Step 6 – Do you have a finished ceilingin your garage? If so, a support bracket andadditional fastening hardware may be required.
• Installation Step 4 – Depending upon garageconstruction, extension brackets or wood blocksmay be needed to install sensors.
• Installation Step 4 – Alternate floor mounting of thesafety reversing sensor will require hardware notprovided.
• Do you have an access door in addition to thegarage door? If not, Model 7702CB Outside QuickRelease is required. See Accessories page.
• Look at the garage door where it meets the floor.Any gap between the floor and the bottom of thedoor must not exceed 1/4". Otherwise, the safetyreversal system may not work properly. SeeAdjustment Step 3. Floor or door should berepaired.
SECTIONAL DOOR INSTALLATIONS• Do you have a steel, aluminum, fiberglass or glass
panel door? If so, horizontal and vertical reinforce-ment is required (Installation Step 12).
• The opener should be installed above the center ofthe door. If there is a torsion spring or centerbearing plate in the way of the header bracket, itmay be installed within 4 feet to the left or right ofthe door center. See Installation Steps 1 and 12.
• If your door is more than 7 feet high, see railextension kits listed on Accessories page.
HeaderBracket
RailBracket
Trolley
StraightDoorArm
Emergency ReleaseRope & Handle
Door BracketGarage
Door
CurvedDoorArm
GarageDoorSpring
HeaderWall
Rail Assembly
CLOSED POSITION
AccessDoor
SafetyReversing Sensor
SafetyReversingSensor
HeaderBracket
DoorBracket Straight
DoorArm
CurvedDoor Arm
Trolley
Emergency ReleaseRope & Handle
Rail Assembly
GarageDoor
HeaderWall
RailBracket
CLOSED POSITION
Gap between floor and bottom of doormust not exceed 1/4"
5
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS• Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer tothe information relating to sectional doors inInstallation Step 12.
• Depending on your door’s construction, you mayneed additional mounting hardware for the doorbracket (Step 12).
Safety Reversing Sensor
FINISHED CEILINGSupport bracket& fasteninghardware is required.See page 20.
Safety Reversing Sensor
Header Wall
AccessDoor
Gap between floorand bottom of door must not exceed 1/4"
Motor unit
Wall-mountedDoor Control
Rail
ONE-PIECE DOOR WITHOUT TRACK
CLOSED POSITION
HeaderBracket Trolley
StraightDoorArm
Emergency ReleaseRope & Handle
Door Bracket
CurvedDoorArmHeader
Wall
Rail Assembly
GarageDoor
RailBracket
ONE-PIECE DOOR WITH TRACK
Without a properly working safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.• The gap between the bottom of the garage door and
the floor MUST NOT exceed 1/4". Otherwise, the safetyreversal system may not work properly.
• The floor or the garage door MUST be repaired toeliminate the gap.
WARNING
6
Light Lens
Straight DoorArm Section
Curved DoorArm Section
Header Bracket
UPCEILING MOUNT ONLY
SprocketCoupling
2-Conductor Bell WireWhite & White/Red
Header/Rail Brackets
Remote ControlTransmitter Visor Clip
Trolley
Rail SupportBraces (4)
Hanging Brackets
RailAssembly
Door Bracket
Model 420 (1),Model 420-2 (2)
SECURITY✚Multi-FunctionRemote Control TransmitterMulti-Function
Door Control Panel
LOCKLIGHT
Safety Labelsand
Literature
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye)with attached 2-Conductor White & White/Black Bell Wire
Safety Reversing SensorMounting Bracket (2)
SECURITY✚Single FunctionRemote Control Transmitter
Model 460 (2)
Your garage door opener is packaged in one carton which contains the motor unit and the parts illustratedbelow. Note that accessories will depend on the model purchased. If anything is missing, carefully check thepacking material. Parts may be stuck in the foam. KEEP THE FOAM INTACT (see page 10.) Hardware forassembly and installation is shown on the next page. Save the carton and packing material until installation andadjustment is complete.
Carton Inventory
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
7
Lock Nut1/4"-20 x 7/16 (12)
Wing Nut (2)Carriage Bolt1/4"-20x1/2" (2)
1/4" - 20 x 5/8"Hex Screw (4) Sprocket Coupling Sleeve
Bolt1/4-20x1-3/4" (8)
NOTICE
HandleNut 5/16"-18 (4)Ring Fastener (3)
Clevis Pin5/16"x2-3/4" (1)
InsulatedStaples (30)
Dry Wall Anchors (2)
Clevis Pin5/16"x1" (1)
Rope
Self-Threading Screw1/4"-14x5/8" (2)
Lock Washer 5/16" (4)Lag Screw5/16"-9x1-5/8" (2)
Hex Screw5/16"-18x7/8" (4)
Clevis Pin5/16"x1-1/4" (1)
Lag Screw5/16"-18x1-7/8" (2)
Screw6ABx1-1/4" (2) Screw 6-32x1" (2)
ASSEMBLY HARDWARE
INSTALLATION HARDWARE
8
ASSEMBLY STEP 1Assemble the Rail
To avoid installation difficulties, do not run thegarage door opener until instructed to do so.1. Turn the opened rail carton upside down and
empty its contents onto a level work surface.
2. Unfold the rails, taking care to avoid kinking thescrew rod joint.
3. Rotate the rail sections so that the flat side is downand the screw side is up for all three lengths. Keepit clean and free of debris while you are working.
CenterRail
Trolley Rack
ExtendEnd Rails Outward
Extend End Rails Outward
Rail AssemblyCarton
RemoveCardboard Packing
RemoveCardboardPacking
Rail Support Braces
StraightDoor Arm
Rail AssemblyHardware Bag
Chassis AssemblyHardware Bag
Center Rail
Door End Rail
RailSprocket
Trolley Rack
Sprocket End Rail
Rotate
NOTE: During assembly, avoid pulling the rail sectionhousing the trolley rack away from the screw rod.The rack is factory set about 9" from the end of thescrew rod to the center of the rack. If the plastic liner slides part way out duringassembly, simply push it back in.
9
Assemble the Rail (Continued)
4. Beginning with the sprocket end, straighten thetwo rail sections so that the screw rod is in astraight line at the joint. (Avoid handling the joint,which may have sharp edges.)
5. Carefully slide the pins at the top edge of the railinto the openings on the adjacent rail. It isessential that the rail assembly be on a levelsurface to achieve proper alignment and toavoid damage to the pins.
6. Insert two 1/4"-20x1-3/4" bolts through the centerholes of a brace, and place its open length againstthe rail at the joint, aligning the holes as shown.Position another brace on the opposite side of therail over the bolts, add 1/4"-20 lock nuts, and handtighten. Insert two additional bolts and handtighten.
7. Keeping the rail straight and on a level surface,grasp the screw rods on each side of theremaining joint and pivot into a straight line.Repeat steps 5 and 6.
8. With a 7/16 wrench, tighten bolts until snug,beginning with the center holes. Do notovertighten.
Center Rail
Slide end rail toward center rail
RailSupportBrace
LockNuts
CenterRail
Rail Pin
AlignmentHole
RailSupportBrace
Rail Pin
Rail Pin
AlignmentHole
AlignmentHole
1/4x20x1-3/4"Bolts
1/4x20x1-3/4"Bolts
LockNuts
EndRail
Door End(Front)
Sprocket End (Back)
Slide end rail toward center rail
1/4"-20Lock Nut
Bolt1/4-20x1-3/4" (4)
HARDWARE SHOWN ACTUAL SIZE
ASSEMBLY STEP 2Fasten the Rail To the Motor Unitand Install the Trolley
To aid in assembly and installation, replace the foampacking around the motor unit. Remove it after InstallationStep 5.
• Working on a level surface, align the rail assembly withthe motor unit, as shown.
• Slip the coupling over the rail sprocket.
• Slide the rail through the motor unit bracket until thecoupling fits securely over the motor unit sprocket.
• Align the two screw holes in the rail with those in themotor unit bracket. Insert two 1/4"-20x5/8" hex screwsand lock nuts. Tighten securely with a 7/16" socketwrench.
• Slide the trolley onto and along the bottom of the railuntil it snaps firmly in place. Be certain to install itfacing correctly: the trolley release arm must behorizontal (lock position), with its arrow pointedaway from the motor unit.
10
RailSprocket
RailAssembly
Trolley
Coupling
Motor UnitBracket
Lock Nuts1/4"-20
Motor UnitSprocket
Foam Packaging
Hex Screws1/4"-20x5/8"
Release arm
Arrow must point toward garage door
1/4" - 20Lock Nut1/4" - 20 x 5/8"
Hex Screw
HARDWARE SHOWN ACTUAL SIZE
ASSEMBLY STEP 3Attach the Rail Brackets
• Align rail brackets to end of rail assembly, asshown.
• Insert two 1/4"-20 x 5/8" hex screws and lock nuts.Tighten securely with a 7/16" socket.
You have now finished assembling your garagedoor opener. Please read the following warningsbefore proceeding to the installation section.
11
Rail Brackets
Rail
1/4"-20Lock Nuts
1/4"-20x5/8HexScrews
1/4" - 20Lock Nut1/4" - 20 x 5/8"
Hex Screw
HARDWARE SHOWN ACTUAL SIZE
IMPORTANT INSTALLATION INSTRUCTIONS
1. READ AND FOLLOW ALL INSTALLATION WARNINGSAND INSTRUCTIONS.
2. Install garage door opener only on properly balancedand lubricated garage door. An improperly balanceddoor may not reverse when required and could result insevere injury or death.
3. All repairs to cables, spring assemblies and otherhardware MUST be made by a trained door systemstechnician before installing opener.
4. Disable all locks and remove all ropes connected togarage door before installing opener to avoidentanglement.
5. Install garage door opener 7 feet or more above floor.6. Mount emergency release handle 6 feet above floor.7. NEVER connect garage door opener to power source
until instructed to do so.
8. NEVER wear watches, rings or loose clothing whileinstalling or servicing opener. They could be caught ingarage door or opener mechanisms.
9. Install wall-mounted garage door control:• within sight of the garage door • out of reach of children at minimum height of 5 feet• away from all moving parts of the door.
10. Place entrapment warning label on wall next to garagedoor control.
11. Place manual release/safety reverse test label in plainview on inside of garage door.
12. Upon completion of installation, test safety reversalsystem. Door MUST reverse on contact with a one-inch high object (or a 2x4 laid flat) on the floor.
To reduce the risk of severe injury or death:WARNING
INSTALLATION
12
INSTALLATION STEP 1Determine the Header BracketLocation
Installation procedures vary according to garage doortypes. Follow the instructions which apply to yourdoor.
SECTIONAL DOORAND ONE-PIECE DOOR WITH TRACK1. Close the door and mark the inside vertical
centerline of the garage door.
2. Extend the line onto the header wall above thedoor.
You can fasten the header bracket within 4 feetof the left or right of the door center only if atorsion spring or center bearing plate is in theway; or you can attach it to the ceiling (seepage 14) when clearance is minimal. (It may bemounted on the wall upside down if necessary,to gain approximately 1/2".)If you need to install the header bracket on a 2x4(on wall or ceiling), use lag screws (not supplied)to securely fasten the 2x4 to structural supports asshown here and on page 13.
3. Open your door to the highest point of travel asshown. Draw an intersecting horizontal line on theheader wall 3" above the high point. This heightwill provide travel clearance for the top edge of thedoor.
Proceed to Step 2, page 14.
One-piecedoor withhorizontal
track
To prevent possible SERIOUS INJURY or DEATH:• Header bracket MUST be RIGIDLY fastened to
structural support on header wall or ceiling, otherwisegarage door might not reverse when required. DO NOTinstall header bracket over drywall.
• Concrete anchors MUST be used if mounting headerbracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door,springs, cables, pulleys, brackets, or their hardware, allof which are under EXTREME tension.
• ALWAYS call a trained door systems technician ifgarage door binds, sticks, or is out of balance. Anunbalanced garage door might not reverse whenrequired.
Header Wall
Ceiling
Track
Highest Pointof Travel
Door
3"
Sectional doorwith curvedtrack
Door
TrackHeader Wall
Highest Pointof Travel
3"
VerticalCenterline
FinishedCeiling
VerticalCenterline
HeaderWall 2x4 Structural
Supports
WARNING
13
Header WallVerticalCenterline
VerticalCenterlineof GarageDoor
2x4
UnfinishedCeiling
2x4OPTIONAL
CEILING MOUNTFOR
HEADER BRACKET
StructuralSupports
ONE-PIECE DOOR WITHOUT TRACK1. Close the door and mark the inside vertical
centerline of your garage door. Extend the lineonto the header wall above door, as shown.
If headroom clearance is minimal, you can installthe header bracket on the ceiling. See page 14.
If you need to install the header bracket on a 2x4(on wall or ceiling), use lag screws (not supplied)to securely fasten the 2x4 to structural supportsas shown.
2. Open your door to the highest point of travel asshown. Measure the distance from the top of thedoor to the floor. Subtract the actual height of thedoor. Add 8" to the remainder. (See Example).
3. Close the door and draw an intersecting horizontalline on the header wall at the determined height.
NOTE: If the total number of inches exceeds theheight available in your garage, use the maximumheight possible, or refer to page 14 for ceilinginstallation.
Door
Highest Pointof Travel
Header Wall
Pivot
Dis
tanc
e
Floor
One-piece door without track:pivot hardware
Header Wall
Highest Pointof Travel
Door
Floor
Dis
tanc
e
JambHardware
One-piece door without track:jamb hardware
EXAMPLEDistance from top of door (at highest point of travel) to floor ...................... 92"
Actual height of door .......................................... -88"
Remainder.......................................................... 4"
Add..................................................................... +8"
Bracket height on header wall............................ =12"
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 14.
14
INSTALLATION STEP 2Install the Header Bracket
You can attach the header bracket either to the wallabove the garage door, or to the ceiling. Follow theinstructions which will work best for your particularrequirements. Do not install the header bracketover drywall. If installing into masonry, useconcrete anchors (not supplied).
WALL HEADER BRACKET INSTALLATION• Center the bracket on the vertical centerline with
the bottom edge of the bracket on the horizontalline as shown (with the arrow pointing toward theceiling).
• Mark the vertical set of bracket holes (do not usethe holes designated for ceiling mount). Drill 3/16"pilot holes and fasten the bracket securely to astructural support with the hardware provided.
Lag Screw5/16"-9 x 1-5/8"
HARDWARE SHOWN ACTUAL SIZE
Lag Screws5/16"x9x1-5/8"
Highest Point of Garage Door Travel
VerticalCenter Line
HeaderWall
GarageDoor
UP
CEILING MOUNT ONLY
Wall Mounting Holes
Optional Wall Mounting Holes
The nail hole is for positioning only. You must use lag screws to mount the header bracket.
UPCEILING MOUNT ONLY
Door Spring
HeaderBracket
2x4StructuralSupport
VerticalCenter Line
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for positioning only.You must use lag screws to mount the header bracket.
UP
Lag Screws5/16"x9x1-5/8"
Garage Door
Vertical Centerline
Header Wall
– Finished Ceiling –
HeaderBracket
6" Maximum
VerticalCenterline
DoorSpring
CEILING HEADER BRACKET INSTALLATION• Extend the vertical centerline onto the ceiling as
shown.
• Center the bracket on the vertical mark, no morethan 6" from the wall. Make sure the arrow ispointing toward the wall. The bracket can bemounted flush against the ceiling when clearanceis minimal.
• Mark the side holes. Drill 3/16" pilot holes andfasten bracket securely to a structural support withthe hardware provided.
15
INSTALLATION STEP 3Attach the Rail to the HeaderBracket
• Position the opener on the garage floor below theheader bracket. Use packing material as aprotective base. NOTE: If the door spring is in theway you’ll need help. Have someone hold theopener securely on a temporary support to allowthe rail to clear the spring.
• Position the rail bracket against the headerbracket.
• Align the bracket holes and join with a clevis pinas shown.
• Insert a ring fastener to secure.Header Bracket
Rail Bracket
Foam Packaging
Opener Carton orTemporarySupport
Header Wall
GarageDoor
Rail
Clevis Pin5/16" x 2-3/4" Ring Fastener
Clevis Pin5/16"x2-3/4 "
Ring Fastener
Header Bracket
RailBracket
Rail
TorsionSpring
HARDWARE SHOWN ACTUAL SIZE
16
Invisible Light BeamProtection Area
Sensor Beam6" max.above floor
Sensor Beam6" max.above floor
Facing the door from inside the garage
INSTALLATION STEP 4Install The Protector System®
The safety reversing sensor must be connectedand aligned correctly before the garage dooropener will move in the down direction.
IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSORWhen properly connected and aligned, the sensorwill detect an obstacle in the path of its electronicbeam. The sending eye (with an orange indicatorlight) transmits an invisible light beam to thereceiving eye (with a green indicator light). If anobstruction breaks the light beam while the door isclosing, the door will stop and reverse to full openposition, and the opener lights will flash 10 times.
The units must be installed inside the garage so thatthe sending and receiving eyes face each otheracross the door, no more than 6" above the floor.Either can be installed on the left or right of the dooras long as the sun never shines directly into thereceiving eye lens.
The mounting brackets are designed to clip onto thetrack of sectional garage doors without additionalhardware.
If it is necessary to mount the units on the wall, thebrackets must be securely fastened to a solidsurface such as the wall framing. Extension brackets(see accessories) are available if needed. Ifinstalling in masonry construction, add a piece ofwood at each location to avoid drilling extra holes inmasonry if repositioning is necessary.
The invisible light beam path must be unobstructed.No part of the garage door (or door tracks, springs,hinges, rollers or other hardware) may interrupt thebeam while the door is closing.
• Be sure power is not connected to the garage dooropener BEFORE installing the safety reversing sensor.
• To prevent SERIOUS INJURY or DEATH from a closinggarage door:– Correctly connect and align the safety reversing
sensor. This required safety device MUST NOT bedisabled.
– Install the safety reversing sensor so beam is NOHIGHER than 6" above garage floor.
WARNING
17
FLOOR MOUNT (RIGHT SIDE)
WALL MOUNT (RIGHT SIDE)
DOOR TRACK MOUNT (RIGHT SIDE)
Indicator light
Lens
Lip
SensorBracket
DoorTrack
SensorBracket
ExtensionBracket(See Accessories)
Lens
Indicator light
Attach with concrete anchors(not provided)
Inside
Garage
Wall
Indicatorlight
SensorBracket
Lens
ExtensionBracket(See Accessories)
Inside
Garage
Wall
(Provided withExtension Bracket)
(Provided withExtension Bracket)
(Provided withExtension Bracket)
(Provided withExtension Bracket)
Figure 3
Figure 1
Figure 2
INSTALLING THE BRACKETSBe sure power to the opener is disconnected.Install and align the brackets so the sensors will faceeach other across the garage door, with the beam nohigher than 6" above the floor. They may be installedin one of three ways, as follows.
Garage door track installation (preferred):• Slip the curved arms over the rounded edge of
each door track, with the curved arms facing thedoor. Snap into place against the side of the track.It should lie flush, with the lip hugging the backedge of the track, as shown in Figure 1.
If your door track will not support the bracketsecurely, wall installation is recommended.
Wall installation: • Place the bracket against the wall with curved arms
facing the door. Be sure there is enough clearancefor the sensor beam to be unobstructed.
• If additional depth is needed, an extension bracket(see Accessories) or wood blocks can be used.
• Use bracket mounting holes as a template to locateand drill (2) 3/16" diameter pilot holes on the wall ateach side of the door, no higher than 6" above thefloor.
• Attach brackets to wall with lag screws(not provided).
• If using extension brackets or wood blocks, adjustright and left assemblies to the same distance outfrom the mounting surface. Make sure all doorhardware obstructions are cleared.
Floor installation: • Use wood blocks or extension brackets (see
Accessories) to elevate sensor brackets so thelenses will be no higher than 6" above the floor.
• Carefully measure and place right and leftassemblies at the same distance out from the wall.Be sure all door hardware obstructions are cleared.
• Fasten to the floor with concrete anchors as shown.
18
1/4"-20x1/2"Carriage bolt
Lens
Wing nut
Figure 4MOUNTING AND WIRING THE SAFETY SENSORS• Slide a 1/4"-20x1/2" carriage bolt head into the slot
on each sensor. Use wing nuts to fasten sensorsto brackets, with lenses pointing toward each otheracross the door. Be sure the lens is not obstructedby a bracket extension. See Figure 4.
• Finger tighten the wing nuts.
Recommended Wire Routing1. Using insulated staples, run the wires from both
sensors to the rail at the door header(see Figure 5).
2. Cross and twist the two wires where they meetthe rail (see inset A). Run the wires inside thechannels at the top of the rail, along each side,to the motor unit. Do not use the lower (trolley)channels. Use a screwdriver tip to tuck the wiressnugly into the channels.
NOTE: If your access door is near the garagedoor, you may choose to install the door control atthis time and run the door control wire along therail with the sensor wires. Use one rail channel forthe door control wire and the other channel forboth sensor wires. If you choose this option, followinstructions 1-3 on page 21 now.
3. Pull wires taut across the top of the chassis andinsert into the opening above the terminal block(see inset B). You will complete the wiring inInstallation Step 7.
Wing Nut Staples1/4"-20x1/2" Carriage Bolt
HARDWARE SHOWN ACTUAL SIZE
Invisible Light BeamProtection Area Sensor
Sensor
Bell Wire
HeaderBracket
HeaderWall
SensorWire
TwistWires
SensorWire
RailChannel
2. Run wires along channels to motor unit. Use screwdrive bladeto tuck snugly into channels.
1. Run wires from sensors to end of railat the door header. Cross & twist here tohelp contain wires in channels on top of rail.
3. Pull wires taut across top of chassisand insert into opening aboveterminal block.
Figure 5
A
B
19
ONE-PIECE DOOR WITHOUT TRACK• With the door fully open and parallel to the floor,
measure the distance from the floor to the top ofthe door.
• Using a stepladder as a support, raise the top ofthe opener to this height.
• The top of the door should be level with the top ofthe motor unit. Do not position the opener morethan 3" above this point.
INSTALLATION STEP 5Position the Opener
Follow instructions which apply to your door type asillustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITHTRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.
• Raise the opener onto a stepladder. You will needhelp at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flaton the top section beneath the rail.
• If the top section or panel hits the trolley when youraise the door, pull down on the trolley release armto disconnect inner and outer sections. Slide theouter trolley toward the motor unit. The trolley canremain disconnected until Installation Step 13is completed.
2x4
DoorFoamPackaging
HeaderBracket
HeaderBracket
Top of Door
FoamPackaging
Trolley Release Arm
ENGAGED RELEASED
To prevent damage to garage door, rest garage dooropener rail on 2x4 placed on top section of door.
CAUTION
20
INSTALLATION STEP 6Hang the Opener
Three representative installations are shown. Yoursmay be different. Hanging brackets should be angled(Figure 1) to provide rigid support. On finishedceilings (Figure 2), attach a sturdy metal bracket tostructural supports before installing the opener. Thisbracket and fastening hardware are not provided.
Existing brackets from a previous installation may befastened to the sides of the motor unit as inFigures 1 and 2, or to the mounting tabs as shown inFigure 3. Then continue with step 5 below.
1. Remove foam packaging. Measure the distancefrom each side of the motor unit to the structuralsupport.
2. Cut both pieces of the hanging bracket to requiredlengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with5/16"-18x1-7/8" lag screws.
5. Fasten the opener to the hanging brackets with5/16"-18x7/8" hex screws, lock washers and nuts.
If you wish to utilize the two center mounting tabs,you must triangulate the vertical brackets foradditional stability. See Figure 3.
6. Check to make sure the rail is centered over thedoor (or in line with the header bracket if thebracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. Ifthe door hits the rail, raise the header bracket.
To avoid possible SERIOUS INJURY from a fallinggarage door opener, fasten it SECURELY to structuralsupports of the garage. Concrete anchors MUST be usedif installing any brackets into masonry.
Hex Screw5/16"- 18x7/8" Nut 5/16"-18 Lock Washer 5/16"
Lag Screw5/16"-18x1-7/8"
HARDWARE SHOWN ACTUAL SIZE
MeasureDistance
Lag Screws5/16"- 18x1-7/8"
Bracket(Not Supplied)
Lag Screws5/16"-18x1-7/8"
(Not Supplied)5/16"-18x7/8" Screw5/16" Lock Washer5/16"-18 Nut
— FINISHED CEILING —
5/16"-18x7/8"Hex Screws5/16" Lock Washers5/16"-18 Nuts
Hidden Support
5/16"-18x7/8" Screw5/16" Lock Washer5/16"-18 Nut
StructuralSupports
Preferred range ofbracket placement
Preferred range ofbracket placement
Mounting TabsExisting Brackets
Bracket(Supplied)
Figure 1
Figure 2
Figure 3
WARNING
21
INSTALLATION STEP 7Install the Door Controland Connect all WiringLocate door control within sight of door, at a minimumheight of 5 feet where small children cannot reach, awayfrom moving parts of door and door hardware. If installinginto drywall (Figure 1), drill 5/32" holes and use anchorsprovided. For pre-wired installations (as in new homeconstruction), it may be mounted to a single gang box(Figure 2). NOTE: After installation, a green indicator lightbehind the cover will indicate proper connection. If not lit,the Lock and Light features will not function (reverse wiresto correct).1. Strip 1/4" of insulation from one end of bell wire and
connect to the two screw terminals on back of doorcontrol by color: white to 2 and white/red to 1 (Figure. 3).
2. Remove white cover by gently pushing both thumbsagainst upper corners of cover on back side of doorcontrol. Fasten with 6ABx1-1/4"self-tapping screws(standard installation) or 6-32x1" machine screws (intogang box) as follows:• Install bottom screw, allowing 1/8" to protrude above
wall surface.• Position bottom of door control on screw head and
slide down to secure. Adjust screw for snug fit.• Drill and install top screw with care to avoid
cracking plastic housing. Do not overtighten.• Insert bottom tabs and snap on cover.
3. (Standard installation only) Run bell wire up wall andacross ceiling to motor unit. Use insulated staples tosecure wire in several places. Do not pierce wire with astaple, creating a short or open circuit. If your accessdoor is near the garage door, you may run this wire withthe Safety Reversing Sensor wires along the top of therail. See page 18.
4. Insert all wires through the opening on top of motor unitabove the terminal block on the back panel (Figure 4).
5. Cut excess and strip 7/16" of insulation from each end.Insert door control wire into quick-connect terminals bycolor: white wire to white, white/red wire to red.Separate white and white/black wires sufficiently toconnect to the opener quick-connect terminals. Twist likecolored wires together. Insert wires into quick-connectholes: white to white and white/black to black (Figure 4).
NOTE: When connecting multiple door controls to theopener, twist same color wires together. Insert wires intoquick-connect holes: white to white and red/white to red.
6. Use tacks or staples to permanently attach entrapmentwarning label to wall near door control, and manualrelease/safety reverse test label in a prominent locationon inside of garage door.
DO NOT connect power and operate opener at thistime. See Step 9 on page 22.
Dry Wall Anchors
Insulated Staples
6AB x 1-1/4" Screw(standard installation)
6-32 x 1" Screw(pre-wired installation)
HARDWARE SHOWN ACTUAL SIZE
To prevent possible SERIOUS INJURY or DEATH fromelectrocution:• Be sure power is not connected BEFORE installing door
control.• Connect ONLY to 24 VOLT low voltage wires. To prevent possible SERIOUS INJURY or DEATH from aclosing garage door:• Install door control within sight of garage door, out of
reach of children at a minimum height of 5 feet, and awayfrom all moving parts of door.
• NEVER permit children to operate or play with door controlpush buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properlyadjusted, and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed.NEVER permit anyone to cross path of closing garage door.
WARNING
CAUTION WARNING
WARNING
To release wire, push in tab with screwdriver tip
Door ControlConnections
7/16"
Strip wire 7/16"
Red BlackWhite
Figure 2
To ReplaceInsert Bottom Tabs First
PRE-WIRED INSTALLATION
24 VoltBell Wire
LOCK
LIGHT
LOCK
LIGHT
To ReplaceInsert Bottom Tabs First
Figure 1STANDARD INSTALLATION
SingleGang Box
Figure 3 Figure 4
To Door
Control
ToSensors
Quick-ConnectTerminal
MULTI-FUNCTIONWALL CONTROL
LIGHTED DOOR CONTROL
TerminalScrews
INSTALLATION STEP 8Electrical Requirements
To avoid installation difficulties, do not run theopener until Step 9 below.To reduce the risk of electric shock, your garage dooropener has a grounding type plug with a thirdgrounding pin. This plug will only fit into a groundingtype outlet. If the plug doesn't fit into the outlet youhave, contact a qualified electrician to install theproper outlet.
If permanent wiring is required by your localcode, refer to the following procedure.To make a permanent connection through the 7/8"hole in the top of the motor unit:
• Remove the motor unit cover screws and set thecover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on thebrass terminal; the white (neutral) wire to the screwon the silver terminal; and the ground wire to thegreen ground screw. The opener must begrounded.
• Reinstall the cover.
INSTALLATION STEP 9Complete the Safety ReversingSensor Installation
ALIGNING THE SAFETY SENSORSPlug in the opener. The indicator lights in both thesending and receiving eyes will glow steadily if wiringconnections and alignment are correct.
The sending eye orange indicator light will glowregardless of alignment or obstruction. If the greenindicator light in the receiving eye is off, dim, orflickering (and the invisible light beam path is notobstructed), alignment is required:
• Loosen the sending eye wing nut and readjust,aiming directly at the receiving eye. Lock in place.
• Loosen the receiving eye wing nut and adjust thesensor vertically and/or horizontally until it receivesthe sender’s beam. When the green indicator lightglows steadily, tighten the wing nut.
22
RIGHT WRONG
To prevent possible SERIOUS INJURY or DEATH fromelectrocution or fire:• Be sure power is not connected to the opener, and
disconnect power to circuit BEFORE removing cover toestablish permanent wiring connection.
• Garage door installation and wiring MUST be incompliance with all local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, orchange plug in any way to make it fit outlet. Be surethe opener is grounded.
Ground Tab
Green Ground Screw
Ground Wire
Black Wire
PERMANENT WIRINGCONNECTION
White Wire
BlackWire
TROUBLESHOOTING THE SAFETY SENSORS1. If the sending eye indicator light does not glow
steadily after installation, check for:
• Electric power to the opener.• A short in the white or white/black wires. These
can occur at staples, or at screw terminalconnections.
• Incorrect wiring between sensors and motor unit.• A broken wire.
2. If the sending eye indicator light glows steadily butthe receiving eye indicator light doesn't:
• Check alignment.• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realigneither sensor.
NOTE: When the invisible beam path is obstructed ormisaligned while the door is closing, the door willreverse. If the door is already open, it will not close.The opener lights will flash 10 times. (If bulbs are notinstalled, 10 clicks can be heard.) See page 16.
WARNING
CAUTION WARNING
WARNING
23
INSTALLATION STEP 10Install the Lights and Lens
• Install a 100 watt maximum light bulb in eachsocket. The lights will turn ON and remain lit forapproximately 4-1/2 minutes when power isconnected. Then the lights will turn OFF.
• Insert bottom lens tabs into slots on chassis. Tilttowards chassis to engage top tabs, then dropdown gently into place. (See illustration.)
• To remove, depress both top lens tabs. Tilt lensslightly outward and down, then pull out to clearbulbs. Use care to avoid snapping off bottom lenstabs.
• Use standard neck Garage Door Opener bulbs forreplacement.
INSTALLATION STEP 11Attach the Emergency ReleaseRope and Handle
• Thread one end of the rope through the hole in thetop of the red handle so "NOTICE" reads right sideup as shown. Secure with an overhand knot atleast 1" from the end of the rope to preventslipping.
• Thread the other end of the rope through the holein the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet abovethe floor. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal thecut end with a match or lighter to prevent unraveling.
• To prevent possible SERIOUS INJURY or DEATH froma falling garage door:– If possible, use emergency release handle to
disengage trolley ONLY when garage door isCLOSED. Weak or broken springs or unbalanceddoor could result in an open door falling rapidlyand/or unexpectedly.
– NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If ropeknot becomes untied, you could fall.
BottomChassis Slots
Top Lens Tab
BottomLens Tab
BottomChassis Slot
Insert BottomLens Tabs First
TopChassis Slot
TopLens Tab
Lens
Lens
TopChassisSlot
NOTICEEmergencyRelease Handle
OverhandKnot
TrolleyRelease Arm
WARNING
CAUTION WARNING
WARNING
24
INSTALLATION STEP 12Fasten the Door Bracket
Follow instructions which apply to your door typeas illustrated below or on the following page.
A horizontal reinforcement brace should be longenough to be secured to two or three verticalsupports. A vertical reinforcement brace shouldcover the height of the top panel.Figure 1 shows one piece of angle iron as thehorizontal brace. For the vertical brace, 2 pieces ofangle iron are used to create a U-shaped support.The best solution is to check with your garage doormanufacturer for an opener installation doorreinforcement kit.
NOTE: Many door reinforcement kits provide fordirect attachment of the clevis pin and door arm. Inthis case you will not need the door bracket; proceedto Step 13.
SECTIONAL DOORS1. Center the door bracket on the previously marked
vertical centerline used for the header bracketinstallation. Note correct UP placement, asstamped inside the bracket.
2. Position the top edge of the bracket 2"-4" belowthe top edge of the door, OR directly below anystructural support across the top of the door.
3. Mark, drill holes and install as follows, dependingon your door’s construction:
Metal or light weight doors using a vertical angleiron brace between the door panel support andthe door bracket:• Drill 3/16" fastening holes. Secure the door bracket
using the two 1/4"-14x5/8" self-threading screws.(Figure 2A)
• Alternately, use two 5/16" bolts, lock washers andnuts (not provided). (Figure 2B)
Metal, insulated or light weight factory reinforceddoors:• Drill 3/16" fastening holes. Secure the door bracket
using the self-threading screws (Figure 3).
Wood Doors:• Use top and bottom or side to side door bracket
holes. Drill 5/16" holes through the door and securebracket with 5/16"x2" carriage bolts, lock washersand nuts (not provided). (Figure 4)
NOTE: The 1/4"-14x5/8"self-threading screws arenot intended for use onwood doors.
To prevent damage to garage door, reinforce inside ofdoor with angle iron both vertically and horizontally.
WARNING
CAUTION WARNING
WARNING
VerticalCenterline
DoorBracketLocation
HeaderBracket
HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC). (NOT PROVIDED)
DoorBracket
VerticalCenterline
UP
VerticalReinforcement
Self-ThreadingScrew1/4"-14x5/8"
DoorBracket
Nut5/16"-18
Bolt5/16"-18x2"
Lock Washer5/16"
VerticalCenterline
UP
VerticalReinforcement
UP
VerticalCenterline
Self-ThreadingScrew1/4"-14x5/8"
UP
Inside Edgeof Door orReinforcement Board
Bolt5/16"x2"
VerticalCenterline
Figure 1
Figure 2A
Figure 2B
Figure 3
Figure 4
Self-ThreadingScrew1/4"-14x5/8"
HARDWARE SHOWN ACTUAL SIZE
25
Header Wall
VerticalCenterline ofGarage Door
Finished Ceiling
OptionalPlacementof DoorBracket
HeaderBracket
DoorBracket
2x4 Support
For a door with no exposed framing,or for the optional installation, use 5/16"x1-1/2" lag screws (not provided)to fasten door bracket.
METAL DOOR
Top of Door(Inside Garage)
DoorBracket
OptionalPlacement
Top Edgeof Door
1/4"-14x5/8"Self-Threading Screw
DoorBracket
Top of Door(Inside Garage)
Carriage Bolt5/16"x2"(Not provided)
OptionalPlacement
Lock Washer5/16"
Nut5/16"-18
Top Edgeof Door
WOOD DOOR
HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC). (NOT PROVIDED)
ONE-PIECE DOORS Please read and comply with the warnings andreinforcement instructions on the previous page. Theyapply to one-piece doors also.
• Center the door bracket on the top of the door, inline with the header bracket as shown. Mark eitherthe left and right, or the top and bottom holes.
• Metal Doors: Drill 3/16" pilot holes and fasten thebracket with the 1/4"-14x5/8" self-threading screwsprovided.
• Wood Doors: Drill 5/16" holes and use 5/16"x2"carriage bolts, lock washers and nuts (not provided)or 5/16"x1-1/2" lag screws (not provided) dependingon your installation needs.
NOTE: The door bracket may be installed on the topedge of the door if required for your installation.(Refer to the dotted line optional placement drawing.)
Self-Threading Screw1/4"-14x5/8"
HARDWARE SHOWN ACTUAL SIZE
26
INSTALLATION STEP 13Connect Door Arm to Trolley
Follow instructions which apply to your door type asillustrated below and on the following page.
SECTIONAL DOORS ONLY• Make sure garage door is fully closed. Pull the
emergency release handle to disconnect the outertrolley from the inner trolley. Slide the outer trolleyback (away from the door) about 2" as shown inFigures 1, 2 and 3.
• Figure 1:– Fasten straight door arm section to outer trolley
with the 5/16"x1" clevis pin. Secure theconnection with a ring fastener.
– Fasten curved section to the door bracket in thesame way, using the 5/16"x1-1/4" clevis pin.
• Figure 2:– Bring arm sections together. Find two pairs of
holes that line up and join sections. Select holesas far apart as possible to increase door armrigidity.
• Figure 3, Hole alignment alternative:– If holes in curved arm are above holes in straight
arm, disconnect straight arm. Cut about 6" fromthe solid end. Reconnect to trolley with cut enddown as shown.
– Bring arm sections together.
– Find two pairs of holes that line up and join withscrews, lock washers and nuts.
• Pull the emergency release handle toward theopener at a 45° angle so that the trolley releasearm is horizontal. Proceed to Adjustment Step 1,page 28. Trolley will re-engage automatically whenopener is operated.
Ring Fastener
DoorBracket
StraightDoor Arm
Curved Door Arm
InnerTrolley
OuterTrolley
LockWashers5/16"
Nuts5/16"-18
Door Bracket
Screws5/16"-18x7/8"
Cut this end
EmergencyReleaseHandle
LockWashers5/16"
Nuts5/16"-18
Screws5/16"-18x7/8"
Clevis Pin5/16"x1"
Clevis Pin5/16"x1-1/4"
Figure 1
Figure 2
Figure 3
Lock Washer 5/16"Nut 5/16"-18 Ring Fastener
Hex Screw5/16"-18x7/8"
Clevis Pin5/16"x1" (Trolley)
Clevis Pin5/16"x1-1/4" (Door Bracket)
HARDWARE SHOWN ACTUAL SIZE
ALL ONE-PIECE DOORS1. Assemble the door arm:
• Fasten the straight and curved door arm sectionstogether to the longest possible length (with a 2or 3 hole overlap).
• With the door closed, connect the straight doorarm section to the door bracket with the5/16"x1-1/4" clevis pin.
• Secure with a ring fastener.
2. Adjustment procedures:On one-piece doors, before connecting the doorarm to the trolley, the travel limits must beadjusted. Limit adjustment screws are located onthe left side panel as shown on page 28. Followadjustment procedures below.
• Open door adjustment: decrease UP travel limit– Turn the UP limit adjustment screw counter-
clockwise 5 1/2 turns.
– Press the Door Control push bar. The trolleywill travel to the fully open position.
– Manually raise the door to the open position(parallel to the floor), and lift the door arm tothe trolley. The arm should touch the trolley justin back of the door arm connector hole. Referto the fully open trolley/door arm positions inthe illustration. If the arm does not extend farenough, adjust the limit further. One full turnequals 2" of trolley travel.
• Closed door adjustment: decrease DOWNtravel limit– Turn the DOWN limit adjustment screw
clockwise 5 complete turns.
27
Nuts5/16"-18Lock
Washers5/16"
RingFastener
StraightArm
Screws5/16"-18x7/8
Door Bracket
Clevis Pin5/16"x1-1/4"
Curved Door Arm
Door Arm
Fully OpenTrolley
ClosedDoor
Open Door Door withBackward Slant
Door ArmConnector HoleDoor Arm
Connector Hole
Fully ClosedTrolley
Door Arm
– Press the Door Control push bar. The trolley willtravel to the fully closed position.
– Manually close the door and lift the door arm tothe trolley. The arm should touch the trolley justahead of the door arm connector hole. Refer tothe fully closed trolley/door arm positions in theillustration. If the arm is behind the connectorhole, adjust the limit further. One full turnequals 2" of trolley travel.
3. Connect the door arm to the trolley:• Close the door and join the curved arm to the
connector hole in the trolley with the remainingclevis pin. It may be necessary to lift the doorslightly to make the connection.
• Secure with a ring fastener.
• Run the opener through a complete travel cycle. Ifthe door has a slight "backward" slant in full openposition as shown in the illustration, decrease theUP limit until the door is parallel to the floor.
28
ADJUSTMENT STEP 1Adjust the UP and DOWN TravelLimits
Limit adjustment settings regulate the points at whichthe door will stop when moving up or down.
To operate the opener, press the Door Control pushbar. Run the opener through a complete travel cycle.
• Does the door open and close completely?
• Does the door stay closed and not reverseunintentionally when fully closed?
If your door passes both of these tests, no limitadjustments are necessary unless the reversing testfails (see Adjustment Step 3, page 30).
Adjustment procedures are outlined below. Read theprocedures carefully before proceeding toAdjustment Step 2. Use a screwdriver to make limitadjustments. Run the opener through a completetravel cycle after each adjustment.NOTE: Repeated operation of the opener duringadjustment procedures may cause the motor tooverheat and shut off. Simply wait 15 minutes andtry again.
NOTE: If anything interferes with the door’s upwardtravel, it will stop. If anything interferes with the door’sdownward travel (including binding or unbalanceddoors), it will reverse.
HOW AND WHEN TO ADJUST THE LIMITS
• If the door does not open completely but opensat least five feet:Increase up travel. Turn the UP limit adjustmentscrew clockwise. One turn equals 2" of travel.
• If door does not open at least 5 feet:Adjust the UP (open) force as explained inAdjustment Step 2.
• If the door does not close completely:Increase down travel. Turn the down limitadjustment screw counterclockwise. One turnequals 2" of travel.
If door still won't close completely, try lengtheningthe door arm (page 26) and decreasing the downlimit.
• If the opener reverses in fully closed position:Decrease down travel. Turn the down limitadjustment screw clockwise. One turn equals 2"of travel.
Without a properly installed safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.• Incorrect adjustment of garage door travel limits will
interfere with proper operation of safety reversalsystem.
• If one control (force or travel limits) is adjusted, theother control may also need adjustment.
• After any adjustments are made, the safety reversalsystem MUST be tested. Door MUST reverse oncontact with one-inch high object (or 2x4 laid flat) onfloor.
• If the door reverses when closing and there isno visible interference to travel cycle:If the opener lights are flashing, the SafetyReversing Sensors are either not installed,misaligned, or obstructed. See Troubleshooting,page 22.
Test the door for binding: Pull the emergencyrelease handle. Manually open and close the door.If the door is binding or unbalanced, call for atrained door systems technician. If the door isbalanced and not binding, adjust the DOWN (close)force. See Adjustment Step 2.
Travel LimitAdjustmentScrews
+
+
Left Side Panel
Adjust UP Travel
Adjust DOWN Travel
+
+
WARNING
CAUTION WARNING
WARNING
To prevent damage to vehicles, be sure fully open doorprovides adequate clearance.
WARNING
CAUTION WARNING
WARNING
ADJUSTMENT STEP 2Adjust the Force
Force adjustment controls are located on the backpanel of the motor unit. Force adjustment settingsregulate the amount of power required to open andclose the door.
If the forces are set too light, door travel may beinterrupted by nuisance reversals in the downdirection and stops in the up direction. Weatherconditions can affect the door movement, sooccasional adjustment may be needed.
The maximum force adjustment range is about3/4 of a complete turn. Do not force controlsbeyond that point. Turn force adjustment controlswith a screwdriver.
NOTE: If anything interferes with the door’s upwardtravel, it will stop. If anything interferes with the door’sdownward travel (including binding or unbalanceddoors), it will reverse.
HOW AND WHEN TO ADJUST THE FORCES1. Test the DOWN (close) force• Grasp the door bottom when the door is about
halfway through DOWN (close) travel. The doorshould reverse. Reversal halfway through downtravel does not guarantee reversal on a one-inchobstruction. See Adjustment Step 3, page 30.If the door is hard to hold or doesn't reverse,DECREASE the DOWN (close) force by turningthe control counterclockwise. Make smalladjustments until the door reverses normally. Aftereach adjustment, run the opener through acomplete cycle.
• If the door reverses during the down (close)cycle and the opener lights aren't flashing,INCREASE DOWN (close) force by turning thecontrol clockwise. Make small adjustments until thedoor completes a close cycle. After eachadjustment, run the opener through a completetravel cycle. Do not increase the force beyond theminimum amount required to close the door.
2. Test the UP (open) force• Grasp the door bottom when the door is about
halfway through UP (open) travel. The door shouldstop. If the door is hard to hold or doesn't stop,DECREASE UP (open) force by turning the controlcounterclockwise. Make small adjustments until thedoor stops easily and opens fully. After eachadjustment, run the opener through a completetravel cycle.
• If the door doesn’t open at least 5 feet,INCREASE UP (Open) force by turning the controlclockwise. Make small adjustments until dooropens completely. Readjust the UP limit ifnecessary. After each adjustment, run the openerthrough a complete travel cycle.
29
EXAMPLE: BOTH FORCE ADJUSTMENTS SET EQUALLY (AT 5)
13
97
5kg kg
EXAMPLE: UP FORCE SET AT 5, DOWN FORCE SET AT 3
UP Force
DOWN Force
13
97
5kg kg
UP Force
DOWN Force
Back Panel
Force AdjustmentControls
13
97
5kg kg
Without a properly installed safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.• Too much force on garage door will interfere with
proper operation of safety reversal system.• NEVER increase force beyond minimum amount
required to close garage door. • NEVER use force adjustments to compensate for a
binding or sticking garage door.• If one control (force or travel limits) is adjusted, the
other control may also need adjustment.• After any adjustments are made, the safety reversal
system MUST be tested. Door MUST reverse oncontact with one-inch high object (or 2x4 laid flat) onfloor.
WARNING
CAUTION WARNING
WARNING
Without a properly installed safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor. • Safety reversal system MUST be tested every month.• If one control (force or travel limits) is adjusted, the
other control may also need adjustment.• After ANY adjustments are made, the safety reversal
system MUST be tested. Door MUST reverse oncontact with one-inch high object (or 2x4 laid flat) onthe floor.
30
ADJUSTMENT STEP 3Test the Safety Reversal System
TEST• With the door fully open, place a one-inch board
(or a 2x4 laid flat) on the floor, centered under thegarage door.
• Operate the door in the down direction. The doormust reverse on striking the obstruction.
ADJUST• If the door stops on the obstruction, it is not
traveling far enough in the down direction. Increasethe DOWN limit by turning the DOWN limitadjustment screw counterclockwise 1/4 turn.
NOTE: On a sectional door, make sure limitadjustments do not force the door arm beyond astraight up and down position. See the illustrationon page 26.
• Repeat the test.
• When the door reverses on the one-inch board,remove the obstruction and run the opener through3 or 4 complete travel cycles to test adjustment.
IMPORTANT SAFETY CHECK:Repeat Adjustment Steps 1, 2 and 3 after:
• Each adjustment of door arm length, limits, orforce controls.
• Any repair to or adjustment of the garage door(including springs and hardware).
• Any repair to or buckling of the garage floor.
• Any repair to or adjustment of the opener.
ADJUSTMENT STEP 4Test the Protector System®
• Press the remote control push button to open thedoor.
• Place the opener carton in the path of the door.
• Press the remote control push button to close thedoor. The door will not move more than an inch,and the door control will blink 10 times.
The garage door opener will not close from a remoteif the indicator light in either sensor is off (alertingyou to the fact that the sensor is misaligned orobstructed).
If the opener closes the door when the safetyreversing sensor is obstructed (and the sensorsare no more than 6" above the floor), call for atrained door systems technician.
Safety Reversing Sensor Safety Reversing Sensor
Without a properly installed safety reversing sensor,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.
One-inch board (or a 2x4 laid flat)
WARNING
CAUTION WARNING
WARNING
WARNING
CAUTION WARNING
WARNING
OPERATION
31
IMPORTANT SAFETY INSTRUCTIONS
1. READ AND FOLLOW ALL WARNINGS ANDINSTRUCTIONS.
2. ALWAYS keep remote controls out of reach of children.NEVER permit children to operate or play with garagedoor control push buttons or remote controls.
3. ONLY activate garage door when it can be seen clearly, itis properly adjusted, and there are no obstructions todoor travel.
4. ALWAYS keep garage door in sight until completelyclosed. NO ONE SHOULD CROSS THE PATH OF THEMOVING DOOR.
5. If possible, use emergency release handle to disengagetrolley ONLY when garage door is CLOSED. Weak orbroken springs or unbalanced door could result in anopen door falling rapidly and/or unexpectedly.
6. NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
7. NEVER use handle to pull garage door open or closed. Ifrope knot becomes untied, you could fall.
8. If one control (force or travel limits) is adjusted, theother control may also need adjustment.
9. After any adjustments are made, the safety reversalsystem MUST be tested.
10. Safety reversal system MUST be tested every month.Garage door MUST reverse on contact with one-inchhigh object (or a 2x4 laid flat) on the floor.
11. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED(see page 3). An improperly balanced door may notreverse when required and could result in severe injuryor death.
12. All repairs to cables, spring assemblies and otherhardware, all of which are under EXTREME tension,MUST be made by a trained door systems technician.
13. ALWAYS disconnect electric power to garage dooropener before making any repairs or removing covers.
14. SAVE THESE INSTRUCTIONS.
To reduce the risk of severe injury or death:
Using Your Garage Door Opener
Your Security✚ opener and hand-held remote controlhave been factory-set to a matching code whichchanges with each use, randomly accessing over 100billion new codes. Your opener will operate with up toeight Security✚ remote controls and one Security✚Keyless Entry System. If you purchase a new remote,or if you wish to deactivate any remote, follow theinstructions in the Programming section.
Activate your opener with any of the following:• The hand-held Remote Control: Hold the large
push button down until the door starts to move.• The wall-mounted Door Control: Hold the push
button or bar down until the door starts to move.• The Keyless Entry (See Accessories) If provided
with your garage door opener, it must beprogrammed before use. See Programming.
When the opener is activated (with the safetyreversing sensor correctly installed and aligned)1. If open, the door will close. If closed, it will open.2. If closing, the door will reverse.3. If opening, the door will stop.
4. If the door has been stopped in a partially openposition, it will close.
5. If obstructed while closing, the door will reverse. Ifthe obstruction interrupts the sensor beam, theopener lights will blink for five seconds.
6. If obstructed while opening, the door will stop.7. If fully open, the door will not close when the beam
is broken. The sensor has no effect in the openingcycle.
If the sensor is not installed, or is misaligned, thedoor won't close from a hand-held remote. However,you can close the door with the Door Control, theOutside Keylock, or Keyless Entry, if you activatethem until down travel is complete. If you releasethem too soon, the door will reverse.
The opener lights will turn on under the followingconditions: when the opener is initially plugged in;when power is restored after interruption; when theopener is activated.
They will turn off automatically after 4-1/2 minutes orprovide constant light when the Light feature on theMulti-Function Door Control is activated. Bulb size is100 watts maximum.
Security light feature: Lights will also turn on whensomeone walks through the open garage door. With aMulti-Function Door Control, this feature may beturned off as follows: With the opener lights off, pressand hold the light button for 10 seconds, until the lightgoes on, then off again. To restore this feature, startwith the opener lights on, then press and hold thelight button for 10 seconds until the light goes off,then on again.
WARNING
CAUTION WARNING
WARNING
To Open the Door Manually
DISCONNECT THE TROLLEY:The door should be fullyclosed if possible. Pull downon the emergency releasehandle (so that the trolleyrelease arm snaps into avertical position) and lift thedoor manually. The lockoutfeature prevents the trolleyfrom reconnectingautomatically, and the doorcan be raised and loweredmanually as often asnecessary.
TO RE-CONNECT THE TROLLEY:Pull the emergency releasehandle toward the opener at a45° degree angle so that thetrolley release arm ishorizontal. The trolley willreconnect on the next UP orDOWN operation, eithermanually or by using the doorcontrol or remote.
• To prevent possible SERIOUS INJURY or DEATH froma falling garage door:– If possible, use emergency release handle to
disengage trolley ONLY when garage door isCLOSED. Weak or broken springs or unbalanceddoor could result in an open door falling rapidlyand/or unexpectedly.
– NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If ropeknot becomes untied, you could fall.
32
Using the Wall-Mounted Door Control
THE MULTI-FUNCTION DOOR CONTROLPress the push bar to openor close the door. Pressagain to reverse the doorduring the closing cycle orto stop the door while it'sopening.
Light featurePress the Light button to turn the opener light on oroff. It will not control the opener lights when the dooris in motion. If you turn it on and then activate theopener, the light will remain on for 4-1/2 minutes.Press again to turn it off sooner. The 4-1/2 minuteinterval can be changed to 1-1/2, 2-1/2, or 3-1/2minutes as follows: Press and hold the Lock buttonuntil the light blinks (about 10 seconds). A single blinkindicates that the timer is reset to 1-1/2 minutes.Repeat the procedure and the light will blink twice,resetting the timer to 2-1/2 minutes. Repeat again fora 3-1/2 minute interval, etc., up to a maximum of fourblinks and 4-1/2 minutes.
Lock featureDesigned to prevent operation of the door from hand-held remote controls. However, the door will open andclose from the Door Control, the Outside Keylock andthe Keyless Entry Accessories.
To activate, press and hold the Lock button for 2seconds. The push bar light will flash as long as theLock feature is on.
To turn off, press and hold the Lock button again for2 seconds.The push bar light will stop flashing. TheLock feature will also turn off whenever the “Smart”(learn) button on the motor unit panel is activated.
Additional feature when used with the multi-function hand-held remoteTo control the opener lights:
In addition to operating the door, youmay program the remote to operate thelights.
1. With the door closed, press and hold a smallremote button that you want to control the light.
2. Press and hold the Light button on the Multi-Function door control.
3. While holding the Light button, press and hold theLock button on the door control.
4. After the opener lights flash, release all buttons.
Lockout position(Manual disconnect)
Trolley
NOTICE
Trolley Release Arm (in ManualDisconnect Position)
To reconnect
NOTICE
EmergencyRelease Handle(Pull at 45° angle)
Trolley
TrolleyRelease Arm
LOCKLIGHT LIGHT BUTTON
LOCK BUTTON
PUSH BAR
WARNING
CAUTION WARNING
WARNING
33
Care of Your Opener
LIMIT AND FORCE ADJUSTMENTSWeather conditions may cause someminor changes in door operationrequiring somere-adjustments,particularly duringthe first year ofoperation.
Pages 28 and 29refer to the limit andforce adjustments. Only a screwdriver is required.Follow the instructions carefully.
Repeat the safety reverse test (page 30) after anyadjustment of limits or force.
MAINTENANCE SCHEDULE
Once a Month• Manually operate door. If it is unbalanced or
binding, call a trained door systems technician.
• Check to be sure door opens & closes fully. Adjustlimits and/or force if necessary. (See pages 28and 29.)
• Repeat the safety reverse test. Make any necessaryadjustments. (See page 30.)
Once a Year• Oil door rollers, bearings and hinges. The opener
does not require additional lubrication. Do notgrease the door tracks.
FORCE CONTROLS LIMIT CONTROLS
13
97 5kg kg
+
+
THE REMOTE CONTROL BATTERY
The lithium battery should producepower for up to 5 years. To replacebattery, use the visor clip orscrewdriver blade to pry openthe case as shown. Insertbattery positive side up.
Dispose of old battery properly.
To prevent possible SERIOUS INJURY or DEATH:• NEVER allow small children near batteries.• If battery is swallowed, immediately notify doctor.
NOTICE: To comply with FCC and/or Industry Canada rules, adjustment ormodifications of this receiver and/or transmitter are prohibited, except for changingthe code setting or replacing the battery. THERE ARE NO OTHER USERSERVICEABLE PARTS. Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation issubject to the following two conditions: (1) this device may not cause harmfulinterference, and (2) this device must accept any interference received, includinginterference that may cause undesired operation.
WARNING
CAUTION WARNING
WARNING
34
Having a Problem?
1. The opener doesn't operate from either the DoorControl or the remote control:
• Does the opener have electric power? Plug a lamp into theoutlet. If it doesn't light, check the fuse box or the circuitbreaker. (Some outlets are controlled by a wall switch.)
• Have you disabled all door locks? Review installationinstruction warnings on page 11.
• Is there a build-up of ice or snow under the door? The doormay be frozen to the ground. Remove any restriction.
• The garage door spring may be broken. Have it replaced.• Repeated operation may have tripped the overload
protector in the motor. Wait 15 minutes and try again.
2. Opener operates from the remote, but not from theDoor Control:
• Is the door control lit? If not, remove the bell wire from themotor unit terminals. Short the red and white terminals bytouching both terminals at the same time with a piece ofwire. If the opener runs, check for a faulty wire connectionat the door control, a short under the staples, or a brokenwire.
• Are the wiring connections correct? Review InstallationStep 7, page 21.
3. The door operates from the Door Control, but not fromthe remote control:
• Is the door push bar flashing? If your model has the Lockfeature, make sure it is off.
• Program the opener to match the remote control code.(Refer to instructions on the motor unit panel.) Repeat withall remotes.
4. The remote control has short range:• Change the location of the remote control in your car.• Check to be sure the antenna on the side or back panel of
motor unit extends fully downward.• Some installations may have shorter range due to a metal
door, foil backed insulation, or metal garage siding.
5. Opener noise is disturbing in living quarters of home:• If operational noise is a problem because of proximity of the
opener to the living quarters, the Vibration Isolator Kit41A3263 can be installed. This kit was designed tominimize vibration to the house and is easy to install.
6. The garage door opens and closes by itself:• Be sure that all remote control push buttons are off.• Remove the bell wire from the door control terminals and
operate from the remote only. If this solves the problem, thedoor control is faulty (replace), or there is an intermittentshort on the wire between the door control and the motorunit.
• Clear memory and re-program all remote controls.
7. The door doesn't open completely:• Is something obstructing the door? Is it out of balance, or
are the springs broken? Remove the obstruction or repairthe door.
• If the door is in good working order but now doesn't openall the way, increase the up force. See Adjustment Step 2.
• If the door opens at least 5 feet, the travel limits may needto be increased. One turn equals 2 inches of travel. SeeAdjustment Step 1.
Repeat the safety reverse test after the adjustment iscomplete.
8. The door stops but doesn't close completely:• Review the travel limits adjustment procedures on page 28.Repeat the safety reverse test after any adjustment of doorarm length, close force or down limit.
9. The door opens but won't close:• If the opener lights blink, check the safety reversing sensor.
See Installation Step 9.• If the opener lights don’t blink and it is a new installation,
check the down force. See Adjustment Step 2, page 29. Foran existing installation, see below.
Repeat the safety reverse test after the adjustmentis complete.
10. The door reverses for no apparent reason and openerlights don’t blink:
• Is something obstructing the door? Pull the emergencyrelease handle. Operate the door manually. If it isunbalanced or binding, call a trained door systemstechnician.
• Clear any ice or snow from the garage floor area where thedoor closes.
• Review Adjustment Step 2 on page 29.• If door reverses in the fully closed position, decrease the
travel limits (Adjustment Step 1).Repeat safety reverse test after adjustments to force or travellimits. The need for occasional adjustment of the force andlimit settings is normal. Weather conditions in particular canaffect door travel.
11. The door reverses for no apparent reason and openerlights blink for 5 seconds after reversing:
• Check the safety reversing sensor. Remove any obstructionor align the receiving eye. See Installation Step 9.
12. The opener lights don't turn on:• Replace the light bulbs (100 watts maximum). Use a
standard neck garage door opener bulb if regular bulbburns out.
13. The opener lights don't turn off:• Is the Light feature on? Turn it off.
14. The opener strains or maximum force is needed tooperate door:
• The door may be out of balance or the springs may bebroken. Close the door and use the emergency releasehandle to disconnect the trolley. Open and close the doormanually. A properly balanced door will stay in any point oftravel while being supported entirely by its springs. If it doesnot, disconnect the opener and call a trained door systemstechnician. Do not increase the force to operate theopener.
15. The opener motor hums briefly, then won't work:• The garage door springs may be broken. See above.• If the problem occurs on the first operation of the opener,
door may be locked. Disable the door lock.Repeat the safety reverse test after the adjustment iscomplete.
16. The opener won't operate due to power failure:• Use the emergency release handle to disconnect the trolley.
The door can be opened and closed manually. When poweris restored, press the Door Control push bar and trolley willautomatically reconnect (unless trolley is in lockoutposition.) See page 32.
• The Outside Quick Release accessory (for use on garageswith no service door) disconnects the trolley from outsidethe garage in case of power failure.
*Multi-Function Remotes
If provided with your garage door opener, the largebutton is factory programmed to operate it. Additionalbuttons on any Security✚multi-function remote ormini-remote can beprogrammed to operateother Security✚ garagedoor openers.
To Erase All Codes From MotorUnit Memory
To deactivate any unwanted remote,first erase all codes:Press and hold the “learn” button onmotor unit until the learn indicatorlight goes out (approximately 6 seconds). All previouscodes are now erased. Reprogram each remote orkeyless entry you wish to use.
1. Press and hold the button on thehand-held remote* that you wishto operate your garage door.
2. While holding the remote button,press and hold the LIGHT buttonon the Multi-Function DoorControl.
3. Continue holding both buttonswhile you press the push bar onthe Multi-Function Door Control(all three buttons are held).
4. Release buttons when the motorunit lights blink. It has learned thecode. If light bulbs are notinstalled, two clicks will be heard.
1. Press and release the “learn”button on the motor unit. Thelearn indicator light will glowsteadily for 30 seconds.
2. Within 30 seconds, press andhold the button on the hand-heldremote* that you wish to operateyour garage door.
3. Release the button when themotor unit lights blink. It haslearned the code. If light bulbs arenot installed, two clicks will beheard.
To Add an Additional Hand-held Remote Control
USING THE “LEARN” BUTTON USING THE MULTI-FUNCTION DOOR CONTROL
13
97 5 kg
LOCKLIGHT
LOCKLIGHT
PROGRAMMING
13
97 5 kg
LOCKLIGHT
35
Your garage door opener has already been programmed at the factory to operate with your hand-held remotecontrol. The door will open and close when you press the large push button.
Below are instructions for programming your opener to operate with additional Security✚ remote controls.
1. Enter a four digit personalidentification number (PIN) of yourchoice on the keypad. Then pressand hold ENTER.
2. While holding the ENTER button,press and hold the LIGHT buttonon the Multi-Function DoorControl.
3. Continue holding the ENTER andLIGHT buttons while you pressthe push bar on the Multi-FunctionDoor Control (all three buttons areheld).
4. Release buttons when the motorunit lights blink. It has learned thecode. If light bulbs are notinstalled, two clicks will be heard.
1. Press and release the “learn”button on motor unit. The learnindicator light will glow steadily for30 seconds.
2. Within 30 seconds, enter a fourdigit personal identificationnumber (PIN) of your choice onthe keypad. Then press and holdthe ENTER button.
3. Release the button when themotor unit lights blink. It haslearned the code. If light bulbs arenot installed, two clicks will beheard.
To Add or Change a Keyless Entry PINNOTE: Your new Keyless Entry must be programmed to operate your garage door opener.
USING THE “LEARN” BUTTON USING THE MULTI-FUNCTION DOOR CONTROL
13
97 5 kg
NOTE: This method requires two people if the KeylessEntry is already mounted outside the garage.
LOCKLIGHT
LOCKLIGHT
LOCKLIGHT
To change an existing, known PINIf the existing PIN is known, it may be changed by oneperson without using a ladder.1. Press the four buttons for the present PIN, then press
and hold the # button.The opener light will blink twice. Release the #button.
2. Press the new 4-digit PIN you have chosen, thenpress Enter.
The motor unit lights will blink once when the PIN hasbeen learned.Test by pressing the new PIN, then press Enter. Thedoor should move.
To set a temporary PINYou may authorize access by visitors or service peoplewith a temporary 4-digit PIN. After a programmednumber of hours or number of accesses, this temporaryPIN expires and will no longer open the door. It can beused to close the door even after it has expired. To seta temporary PIN:1. Press the four buttons for your personal entry PIN
(not the last temporary PIN), then press and hold the✽ button.The opener light will blink three times. Release thebutton.
2. Press the temporary 4-digit PIN you have chosen,then press Enter.The opener light will blink four times.
3. To set the number of hours this temporary PIN willwork, press the number of hours (up to 255), thenpress ✽.
OR3. To set the number of times this temporary PIN will
work, press the number of times (up to 255), thenpress #.
The opener light will blink once when the temporary PINhas been learned.Test by pressing the four buttons for the temporary PIN,then press Enter. The door should move. If thetemporary PIN was set to a certain number of openings,remember that the test has used up one opening.Toclear the temporary password, repeat steps 1-3, settingthe number of hours or times to 0 in step 3.
36
9
6
NOTICE
12
2
UPCEILING MOUNT ONLY
8
10
11
7
1
13
14
3
5LOCK
LIGHT
4
5
3
1
5
8
10
72
9
4
6
Rail Assembly Parts
Installation Parts
37
KEY PARTNO. NO. DESCRIPTION
1 41A4796 Hardware bag2 41A4795 Hardware bag (includes
sprocket coupling)3 12B569-1 Left rail bracket4 12B569-2 Right rail bracket5 1C4827-1 Screw drive rail assembly6 12B560 Rail support braces (4)7 81C168 Rack8 41C4677 Complete trolley assembly9 25C20 Sprocket coupling10 41A4836 Drive sprocket kit
REPAIR PARTS
KEY PARTNO. NO. DESCRIPTION
1 41A5273-14 Multi-function door control2 29B137 Visor clip3 41A5056-17 1-function remote control case
(no circuit board) 4 41A5056-18 3-function remote control case
(no circuit board) 5 10A20 3V 2032 Lithium battery (1 required)6 41A2828 Emergency release rope & handle assy7 41A5047 Door bracket w/clevis pin & fastener8 41A4353 Header bracket w/clevis pin & fastener9 178B34 Straight door arm section
10 178B35 Curved door arm section11 12B350 Hanging brackets12 217A238 2-Conductor bell wire: white &
white/red13 41A5034 Safety sensor kit: receiving and
sending eyes with 3' 2-conductor bellwire attached
14 41A5266-1 Safety sensor bracketNOT SHOWN:
41A4675-7 Installation hardware bag (see page 7)114A2466 Owner's manual
Motor Unit Assembly Parts
38
DN
UP
BrownWire
(Down)Contact LIMIT SWITCH ASSY.
GreyWire
YellowWire
(Up)Contact
Center LimitContact
DriveGear
2
1
34
5
6
7
8
8a
8b
8c
9
10
11 11a 11
12
13
14
15
16
17
8d
8d
8e 8f
8g
18
KEY PARTNO. NO. DESCRIPTION
1 31D477 Drive shaft cover2 41B4245 Line cord3 30B363 Capacitor – 1/2 HP4 12A373 Capacitor bracket5 41A3150 Terminal block w/screws6 41D4671 Limit switch assembly7 12D630 Bracket: light socket, limit switch8 41A5388 Motor drive assy complete with:8a 144B41 22T Pulley8b 144B42 28T Pulley8c 20B17 Drive belt 8d 158A69 Retainer rings8e 41C556 Isolator bracket spacers
KEY PARTNO. NO. DESCRIPTION
8f 41A5394 Assy. bracket motor mount8g 81B170-1 Shaft limit worm
9 41C4672 Screw drive RPM kit
10 41A4837-1 Worm gear and retainer
11 41C5417 Low voltage wire harness
11a 41C5416 High voltage wire harness
12 41A5389-1 Receiver logic board assy.
13 41C1473 Cover
14 41C22-1 Drive coupling hub
15 175C147 Light socket
16 108D60 Light lens
17 41A5387 Chassis with rail bracket
18 12B564 Motor support bracket
LOCKLIGHT
LOCKLIGHT
39
ACCESSORIES
7706CB
41A5281
956CB
953CB
935CB
950CB SECURITY✚ Single-FunctionRemote Control:Includes visor clip.
SECURITY✚ Multi-Function Remote Control:
Includes visor clip.
SECURITY✚ Multi-Function MiniRemote Control:With key ring and velcro fasteningstrip.
Outside Quick Release:Required for a garage with NO accessdoor. Enables homeowner to opengarage door manually from outside bydisengaging trolley.
8 Foot Rail Extension Kit:To allow an 8 foot door to open fully.
Multi-Function Door Control Panel:Provides a Lock Feature whichprevents operation of garage dooropener from hand-held remotes anda Light Feature for constant light.
Motion Detecting Control Panel:Multi-function door control with motionsensor that automatically turns openerlights on for 5 minutes when it detectsa person entering the garage. Sensorcan be easily deactivated whendesired.
945CB
940CB
Extension Brackets:(Optional) For safety sensorinstallation onto the wall or floor.
To order call: 1-800-528-9131
7702CB
SECURITY✚ Keyless Entry:Enables homeowner to operategarage door opener from outside byentering a password on a speciallydesigned keyboard. Also can add atemporary password for visitors orservice persons. This temporarypassword can be limited to aprogrammable number of hours orentries.
© 2002, The Chamberlain Group, Inc.114A2466E All Rights Reserved Printed in Mexico
CHAMBERLAIN SERVICEIS ON CALL
OUR LARGE SERVICE ORGANIZATIONSPANS AMERICA
INSTALLATION AND SERVICE INFORMATION IS ASNEAR AS YOUR TELEPHONE SIX DAYS A WEEK.SIMPLY DIAL OUR TOLL FREE NUMBER:
1-800-528-9131
HOURS: (Central Standard Time)6:00 A.M. TO 7:00 P.M. Monday through Friday
8:00 A.M. TO 6:00 P.M. Saturdaywww.chamberlaingroup.com
For professional installation, parts and service,contact your local CHAMBERLAIN dealer. Look for himin the Yellow Pages, or call our Service number for a listof dealers in your area.
HOW TO ORDERREPAIR PARTS
Selling prices will be furnished on request or parts willbe shipped at prevailing prices and you will be billedaccordingly.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVETHE FOLLOWING INFORMATION:
• PART NUMBER• PART NAME• MODEL NUMBER
ADDRESS ORDERS TO:
THE CHAMBERLAIN GROUP, INC.Technical Support Group
6020 S. Country Club RoadTucson, Arizona 85706
SERVICE INFORMATION TOLL FREE NUMBER:
1-800-528-9131
CHAMBERLAIN GARAGE DOOR OPENER ONE-YEAR LIMITED WARRANTY
The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product isoriginally installed, that it will be free from any defect in materials and/or workmanship for a period of one year from the date ofpurchase. Additionally, the motor is warranted for the lifetime of the product. The product must be used in complete accordance withChamberlain’s instructions for installation, operation, and care. The proper operation of this product is dependent on yourcompliance with the Owner’s Manual instructions regarding installation, operation, maintenance and testing. Failure tocomply strictly with those instructions will void this warranty in its entirety. Please note that the safety reverse system, in orderto operate properly with your garage door, must be adjusted and periodically tested in accordance with the Owner’s Manual.
If, during the limited warranty period, it appears as though this product contains a defect which is covered by this limited warranty, call ourtoll free service number, before dismantling this product, at 1-800-528-9131. Then send this product, pre-paid and insured, to ourservice center for warranty repair.You will be advised of shipping instructions when you call the toll free service number. Please include abrief description of the problem and a dated proof-of-purchase receipt with any product that is returned for warranty repair.
Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limitedwarranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repairedor replaced with new or factory-rebuilt parts at Seller’s sole option.THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIEDWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE, AND OF ANY OTHEROBLIGATIONS OR LIABILITY ON SELLER’S PART. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE,DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE,MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, OR ANY ALTERATIONS TO THISPRODUCT), LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OFBATTERIES AND LIGHT BULBS, OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGEDOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT ANDHINGES. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULDRESULT IN A FEE TO YOU.UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGESARISING IN CONNECTION WITH THE USE OF, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’SLIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COSTOF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY INCONNECTION WITH THE SALE OF THIS PRODUCT.
Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusionmay not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state tostate.
LIMITED WARRANTY ON MOTOR
Models PD420 and PD420-2: The motor is warranted to be free from any defect in materials and/or workmanship for a period of 72 full months (6 years) from the date of purchase.
Model PD460-2: The motor is fully warranted for the lifetime of the product to the first-time purchaser.
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