g-wagen, w463, water in front footwell repair€¦ · © 2015 af page 1 of 13 g-wagen, w463, water...

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© 2015 AF Page 1 of 13

G-Wagen, W463, Water in Front Footwell Repair

If the internal polythene sheet has become dis-attached from

the door surround, water will enter the car

© 2015 AF Page 2 of 13

Gently remove caps from lower part of door handle. (x2)

© 2015 AF Page 3 of 13

Use a flat-blade screwdriver from the rear and pull with fingers from the front

© 2015 AF Page 4 of 13

Slide door-release surround in the direction of the rear of the car to release

© 2015 AF Page 5 of 13

Remove small screw. Do not lose the cup-washer

Remove the other small screw. Do not lose the cup-washer

© 2015 AF Page 6 of 13

Unscrew the 2 large Philips screws which retain the door handle

Carefully remove the wood trim by levering it gently, directly outwards. Behind it lies the 3rd screw for the door handle. Remove it.

The wood trim is held by two fragile plastic pins- one at each end. Lever gently with a soft tool

© 2015 AF Page 7 of 13

Now, remove the door handle

Remove the storage bin. There are 6x philips screws

© 2015 AF Page 8 of 13

Rotate the door catch

Depress the lock-pin

© 2015 AF Page 9 of 13

Carefully pull the door-card away from the door, working all the way round. There are several plastic clips that will release when pulled.

© 2015 AF Page 10 of 13

Check for any holes in the plastic sheet

Lift the sheet and clean the door surround with white spirit. Chance also to clean the bottom of the door and Waxoyl the cavity

© 2015 AF Page 11 of 13

Don’t lose the parts !

Cleaned door.

x 6 x2

X 1

x 2

x 3

x 1

© 2015 AF Page 12 of 13

Apply a continuous bead of silicone sealant to lower part.

Re-affix plastic sheet

© 2015 AF Page 13 of 13

Now, replace parts on reverse order.

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