fig.211 : wafer and lug english fig.211m : marine approved · 2020. 6. 25. · nbr -15℃~+85℃ 9...
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Rubber seat butterfly valvesFig.211 : Wafer and Lug
www.coreline.dk
Fig.211M : Marine approved
Index
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page 3 …………………………… General applications and specfications
page 4 …………………………… DN40-DN300 Material part list
page 5 …………………………… DN350-DN800 Material part list
page 6 …………………………… Wafer type dimensions
page 7 ………………………....... Lug type dimensions
page 8 ………………………....... Hand lever dimensions
page 9 ………………………....... Gear box dimensions
page 10 ………………………....... Pneumatic actuator sizing
page 11 ………………………....... Technical data
page 12 ………………………....... Installation guide
Stainless steel identification plate.
Stainless steel plates and screws to secure shaft.Relief track on top of mounting flangeto protect actuator if valve start leaking.
General applications and specifications
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Specifications
Nominal diameter: DN40-DN800
Standard differential pressure: 16bar for DN40-DN150
10bar for DN200-DN800
Vacuum: 0.001bar absolute (depending on medium and temperature)
Flange accommodation: EN1092 PN6, PN10, PN16. ASME B16.5 Class150.
JIS B 2239 10K,16K. BS10 Table D, Table E
Face to face: EN558 series 20, API 609 table 1
Top flange: EN ISO 5211
Temperature range: -20°C to +180°C (depending on pressure, medium and material)
Tightness test: ISO 5208 rate A, API 598 table 5 (medium: water)
2014/68/EU
General applications
Food and beverage industries
Pneumatic material handling technologies
Shipbuilding
Water treatments
Power plants
Chemical and petrochemical industries
Pharmaceutical industries
Painting industries
Civil engineering
Pulp and paper industries
EU1935/2004
DN40-DN300 Material part list
6
4
9
1
3
2
9
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5
8
7
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No. Part name Material Specification No. Part name Material
1 Body Ductile iron EN1563 JS1030 4 Stem SS420
2 Disc
Stainless steel
SS2015 Screw
SS304
ASTM A351 CF8 SS316
ASTM A351 CF8M
6 Preventing plate
SS201
Alloy steel2205 SS304
2507 SS316
Aluminium bronze C95800 7 Weather seal NBR
Polyester coated Nylon, Halar 8 Body bearing PTFE with graphite
3 Seat
NBR -15℃~+85℃ 9 Bearing PTFE with graphite
X-NBR -15℃~+85℃
NBR-DVGW -15℃~+60℃
EPDM -20℃~+120℃
EPDM-H -20℃~+130℃
EPDM FDA (white) -20℃~+110℃
EPDM-H FDA(black) )-20℃~+130℃
EPDM-WRAS -20℃~+110℃
FPM -15℃~+180℃
FPM-B -15℃~+180℃
DN350-DN800 Material part list
* Depending on the backup rubber material, available with EPDM and FPM backup.
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No. Part name Material Specification No. Part name Material
1 Body
Ductile iron EN1563 JS1030
4/5 Shaft
SS420
Carbon steel ASTM A216 WCB SS431
Stainless steel ASTM A216 WCB 17-4PHSS
2 Disc
Stainless steel
SS2016 Retainer
SS304
ASTM A351 CF8 SS316
ASTM A351 CF8M 7 Body bearing RPTFE with Graphite
Alloy steel2205 8 O-ring Same as seat
2507 9 Weather seal NBR
Aluminium bronze C95800 10 Anti-dust seal NBR
Polyester coated Nylon, Halar11 Screw
SS304
3 Seat
NBR -15℃~+85℃ SS316
X-NBR -15℃~+85℃ 12 Cover Same as body
NBR-DVGW -15℃~+60℃ 13 Bolt SS316
EPDM -20℃~+120℃
EPDM-H -20℃~+130℃
EPDM FDA (white) -20℃~+110℃
EPDM-H FDA (black) )-20℃~+130℃
EPDM-WRAS -20℃~+110℃
FPM -15℃~+180℃
FPM-B -15℃~+180℃
PTFE *-20℃~+180℃
Dimensions (mm)
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DN40
B
n- dE*E
C
A
D
G
L
F
H
65 42 46
DN80 138 93 13.5 129 9 50 4 8 65 66 46
DN100 167 110 13.5 157 11 50+70 4+4 8+10 90 88 52
DN125 180 126 17.5 190 14 70 4 10 90 107 56
DN150 203 139 17.5 213 14 70 4 10 90 144 56
DN200 228 169 24.5 266 17 70+102 4+4 10+12 125 194 60
DN250 266 209 24.5 324 22 102 4 12 125 240 68
DN300 291 238 24.5 377 22 102+125 4+4 12+14 150 291 78
DN350 332 273 30 422 27 125+140 4+4 14+18 175 329 78
DN400 363 317 30 484 27 125+140 4+4 14+18 175 376 102
DN450 397 348 39 542 36 140+165 4+4 18+22 210 425 114
DN500 425 393 49 597 46 140+165 4+4 18+22 210 475 127
DN600 498 453 49 708 46 165+254 4+8 22+18 300 573 154
DN700 626 531 90 928 φ63.1 254 8 18 300 674 165
DN800 666 601 90 1061 φ63.1 254 8 18 300 771 190
Size A B C D F n d G H L
DN40 113 67.5 13.5 85 9 50 4 8 65 23 33
DN50 126 74 13.5 99 9 50 4 8 65 33 43
DN65 134 80 13.5 113 9 50 4 8
6/12
Wafer type dimensions
800
E
Dimensions (mm)
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J
B
L
H
n- dE*E
C
A
D
G
F
DN65 134 80 13.5 131 9 50 4 8 65 42 36 46
DN80 138 93 13.5 177 9 50 4 8 65 66 36 46
DN100 167 110 13.5 206 11 50+70 4+4 8+10 90 88 40 52
DN125 180 126 17.5 235 14 70 4 10 90 107 44 56
DN150 203 139 17.5 258 14 70 4 10 90 144 44 56
DN200 228 169 24.5 321 17 70+102 4+4 10+12 125 194 50 60
DN250 266 209 24.5 395 22 102 4 12 125 240 57 68
DN300 291 238 24.5 461 22 102+125 4+4 12+14 150 291 66 78
DN350 332 273 30 511 27 125+140 4+4 14+18 175 329 62 78
DN400 363 317 30 580 27 125+140 4+4 14+18 175 376 84 102
DN450 397 348 39 630 36 140+165 4+4 18+22 210 425 94 114
DN500 425 393 49 700 46 140+165 4+4 18+22 210 475 110 127
DN600 498 453 49 823 46 165+254 4+8 22+18 300 573 120 154
DN700 626 531 90 928 φ63.1 254 8 18 300 674 54 165
DN800 666 601 90 1061 φ63.1 254 8 18 300 771 54 190
Size A B C D E F n d G H J L
DN40 113 67.5 13.5 113 9 50 4 8 65 23 28 33
DN50 126 74 13.5 118 9 50 4 8 65 33 34 43
7/12
Lug type dimensions
800
L
Aluminium hand lever
Excellent design and comfortable operating 90° in 10 positions. The lever is fixed by screw on top of stem and not by side of stem, to avoid the lever getting loose by operation or vibrations. For safety, the hand lever can be locked in position by bolt/nut or a locker.Material is AL-Si alloy, which has better performance than Al-Mg and Al-Zn alloy.Electrophoresed surface treatment, which has stronger adhesion than traditional painting and much better resistance to corrosion.
Hand lever dimensions
H D
WSize D H L W [kg]
DN40-DN80 56 65 195 74 0.28DN100-DN150 78 82 269 101 0.63DN200-DN250 101 100 330 145 1.46
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L
H
D
W
Size D H L W [kg]DN40-DN80 53 23 195 60 0.8DN100-DN150 77 26 267 73 1.2DN200-DN250 80 30 330 99 1.9
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GGG40 and CF8M hand lever have the same shape and share the same angle place and locker. GGG40 hand lever has strong electrophoresed surface treatment. CF8M hand lever is with precise casting which has very smooth surface. Locker and plate in stainless steel SS316 and spring in SS321.Good design and comfortable operating 90° in 10 positions, but also adjustable screw to choose any position for regulation.The lever is fixed by screw on top of stem and not by side of stem, to avoid the lever getting loose by operation or ibrations.For safety, the hand lever can be locked in position by bolt/nut or a locker.
GGG40 and CF8M hand lever
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DN Model Material Ratio A B C D E F G H [kg]
40-80 520-10 Housing:Aluminium
Input shaft:SS410/SS304
Worm: Steel
Gear:Ductile iron
40:1 80 98 43 45 99 26 100 48 1.3
100 520-15
125-150 520-15 37:1 100 115 50 55 115 27 120 54 2
200 520-50
250-300 520-50 45:1 146 155 60 81 220 38 300 71 5.6
350 521-M12 Housing:Cast iron/CF8/CF8M
Worm shaft:Steel Nickel plated/SS304/SS316
Gear: Ductile iron/Bronze
42:1 165 182 66 76 208 42 300 72 11
400 521-M14 60:1 200 231 89 100 277 50 300 81 17
450 521-M15 68:1 252 296 123 118 357 50 400 91 32
500 521-M15 68:1 252 296 123 118 357 50 400 91 32
600 521-M16 88:1 315 354 153 145 382 50 500 93 44
700-800 521-M36/S5 184:1 310 380 138 155 448 65 500 122 65
ΦG
E
A
CB
F
D
H FH
E
CB
ΦG
A
D
SH
UT
OPEN
FH
ΦG
C
E
A
B
D
37:1 100 115 50 55 115 27 120 54 2
45:1 146 155 60 81 220 38 300 71 5.6
For DN45 to DN300 valve, Cast iron and SS gear box also available, consulting from us for dimensions. The sizing of gear box is calculated on standard working conditions for our butterfly valves. The gear boxes can also be delivered to other kind of quarter turn valves.
Gear box dimensions
Pneumatic actuator sizing - 6bar air supply
Housing: Aluminium
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P
C
L
Double acting actuators for butterfly valves
Size Torque [Nm] ISO5211 Size Output torque [Nm] ISO5211 Stem drive C [mm] P [mm] L [mm] [kg]
DN50 13 F05 40 14.3 F03+F05 11×11 60 20 110 1
DN65 19 F05 50 21.6 F03+F05 11×11 70 20 154 1.13
DN80 27 F05 65 43.9 F03+F05 14×14 89 20 189 1.97
DN100 40 F05+F07 75 68.2 F05+F07 14×14 100 20 210 2.93
DN125 60 F07 85 100.1 F05+F07 17×17 113 20 229 3.78
DN150 110 F07 95 140.6 F05+F07 17×17 123 20 264 5.14
DN200 195 F07+F10 125 327.4 F07+F10 22×22 161 30 337 10.86
DN250 260 F10 125 327.4 F07+F10 22×22 161 30 337 10.86
DN300 350 F10+F12 140 482.9 F10+F12 27×27 178 30 377 13.77
Fig.211 Sizing - Fig.540 Double acting
Spring return actuators for butterfly valves
Size Torque [Nm] ISO5211 Size Torque air [Nm]0° - 90°
Torque spring [Nm]90° - 0° ISO5211 Stem drive C [mm] P [mm] L [mm] [kg]
13 F05 65 S10 26.5 - 17.7 26.2 - 17.4 F03+F05 11×11 89 20 189 2.21
DN65 19 F05 75 S12 42.5 - 27.7 40.4 - 25.7 F05+F07 14×14 100 20 210 3.29
DN80 27 F05 85 S12 60.3 - 37.5 62.5 - 39.7 F05+F07 14×14 113 20 229 4.26
DN100 40 95 S12 87.6 - 57.0 83.6 - 53 F05+F07 14×14 123 20 264 5.86
DN125 60 F07 110 S12 114.6 -73.2 110 - 68.6 F07+F10 14×14 136 20 266 7.17
DN150 110 F07 125 S12 205 - 134 193.3 - 122.4 F07+F10 17×17 161 30 337 12.54
DN200 195 140 S12 285.5 - 189.3 293.6 - 197.4 F07+F10 17×17 178 30 377 15.93
DN250 260 F10 160 S12 406.4 - 281 389.4 - 264 F10+F12 22×22 200 30 412 23.75
DN300 350 190 S12 617.7 - 427.1 626.8 - 436.2 F10+F14 27×27 232 30 488 33.81
Fig.211 Sizing - Fig.541 Spring return
F05+F07
F07+F10
F10+F12
DN350 600 F12+F14 190 1053.9 27×27 232 30 488 28.41
DN400 800 F12+F14 190 1053.9 27×27 30 488 28.41
DN450 1200 F14+F16 210 1471.3 36×36 255 30 550 40.03
DN500 2200 F14+F16 270 3207.5 46×46 331 30 672 73.64
F10+F14
F10+F14
F14
F16
232
DN350 600 240 S12 1296.9 - 952.5 1329.6 - 985.2 F14+F16 27×27 292 30 602 77.76F12+F14
DN400 800 240 S12F12+F14 1296.9 - 952.5 1329.6 - 985.2 F14+F16 27×27 292 30 602 77.76
DN50
Technical data
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OBS: Butterfly valve torque is 100% by 0° to 6° angle and 33% from 7° to 90° angle.* Valve is completely closed and opened 2 times a day minimum.** Valve is completely closed and opened only one time per week or longer. Having a long period without maneuvering the valve, will increase the breakaway torque.EXAMPLE OF ACTUATOR SIZING: Simple ON/OFF operation, Medium: Molasses. Fig.211 butterfly valve: DN100. 1.15[SF] x 1.30[MF] x 46[Nm] = 68.8Nm (Sizing torque actuator)Only choose one Service factor [SF] and one Medium factor [MF] when calculating the sizing torque.
Service and medium factor - Actuator sizing
Service factor [SF]
ON/OFF operation
Modulating operation
* 2 cycles/day “NC”
** 1 cycle/week “NC”
Multiply by
1.15
1.25
1.15
1.50
Multiply by
0.90
1.30
1.25
1.20
Multiply by
1.25
1.50-1.80
1.50-1.80
NA
Medium factor [MF]
Lubricating liquid/gas
Viscous liquids, molasses
Degreasing liquid
Saturated steam
Medium factor [MF]
For dry service (Dry gas/air)
Dirty air slurry, natural gas, dirty slurry,
Lime water, chlorin gas,oxygen, powder
Hydrodynamic torque
PN16 disc
△P=6bar △P=16bar
DN50 10 13
DN65 13 19
DN80 19 27
DN100 28 40
DN125 47 60
DN150 67 110
DN200 110 200
DN250 180 380
DN300 260 400
SizePN6 disc
Valve torque (N*M)
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Kv values - Valve sizing coefficients (m³/h at 1bar △P)
Size 10° 20° 30° 40° 50° 60° 70° 80° 90°
DN50 - 1 5 11 25 45 65 90 100DN65 - 3 9 25 46 72 115 165 210DN80 - 5 26 50 85 135 201 290 365
DN100 - 17 35 75 132 220 388 560 640DN125 - 25 80 148 235 370 589 900 1070DN150 6 47 122 215 340 545 935 1440 1740DN200 20 110 220 385 610 980 1690 2580 2960DN250 31 160 320 605 930 1460 2560 3950 5010DN300 47 235 465 880 1360 2150 3700 6100 7080
PN16 disc
△P=6 bar △P=16bar
DN450
DN500
DN600 1500 4000
DN700 2600 6000
DN800 4000 9200
SizePN6 disc
DN40 9 11
DN350 330 720
DN400 540 870
1200 1600
1000 3100
DN40 - 0.8 3 7 14 26 38 47 52
DN350 118 301 631 1131 1918 3081 4963 8035 9993DN400 153 393 824 1478 2506 4024 6482 10983 12595DN450 195 498 1043 1871 3170 5093 8210 13695 16850DN500 240 615 1288 2309 3913 6287 10128 17250 19306DN600 345 885 1853 2958 5635 9054 14584 24980 28323DN700 390 930 2210 3750 6959 11100 19200 33080 39700DN800 520 1330 2650 5030 8890 14350 23750 39900 49530
△P=10bar
11
15
24
38
57
100
195
260
PN10 disc
10 350
△P=10bar
2800
3900
6600
PN10 disc
600
800
1200
2200
Installation guide
Check that the specifications on the identification plate meet the requirements regarding pressure, temperature and media.
The piping must have a straight line and the flanges have to be parallel.
There must be a distance between the flanges,corresponding to the face-to-face dimensions of the butterfly valve.
The butterfly valve can be mounted in any direction. However if there are a lot of dirt particles on the bottom of the pipe, it will be suitable to mount of the disc.
Before commissioning, the pipework has to be rinsed out to remove dirt and remnants of welding material, to avoid damage on the liner. During the rinsing procedure, the butterfly valve has to be positioned as open and may not be operated before the rinsing has been completed.
Welding operations may not be performed nearby the butterfly valve, as welding drops can damage the liner.
Do not use gaskets. The liner works as sealing to the atmosphere.
Where vacuum, high flow rate or water hammering can occur, flanges without a loose collar should be used, to obtain the best conditions.
Carefully place the butterfly valve between the flanges, with the disc in closed position. (Fig. 1)
Check that the flange covers the area of the liner. Afterwards tighten the bolt on the flange by hand. (Fig. 2)
Carefully open and close the valve to check that the disc centralizes and the disc does not touch the flange. With the disc in the open position, tighten crosswise with a wrench. (Fig. 3)
Fig. 2Fig. 1 Fig. 3
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CORELINE VALVE CO., LTD.Add: No.210 Xinyuan Road, Ehu Industrial Park, 214116 Wuxi, China
Phone: +86 510 88525336
Http: // www.coreline.dk E-mail : mail@coreline.cn
The contents of this catalogue are confidentialand proprietary to Coreline, we reserve the rightto change the specifications without any notice.
12/122020-06-24 Coreline Valve Co., Ltd.
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