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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

FactoryTalk View Site EditionVZ11 - Arquitetando um sistema distribuído

Paul HaikalInstructional Developer2014

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2

Agenda

FactoryTalk View Network Station

Criando as Bases

Visão Geral do sistemaFactoryTalk View SE , Limites dos Sistema e Redundância

Lab Exercício – Projetar um Sistema Distribuído

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk View Site Edition Design & Deploy – Section 1Laying the Foundations

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Considerations

4

Domains, Workgroups, and Operating System Considerations TF08 - Operating Systems Considerations

Remote Desktop Services VZ10 - Extending FactoryTalk View SE with Microsoft's Remote Desktop

Services

Ethernet Network NW02 - Applying EtherNet/IP in Real-Time Applications NW14 - Wireless Design Considerations for Industrial Applications

Virtualization TF02 - Virtualization in Manufacturing Industries

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk View Site Edition Design & Deploy – Section 2System Overview

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Visão Geral FactoryTalk View

6

FactoryTalk View SE DistribbuídoFactoryTalk View SE Estação

Clients

Data Servers

View SEServers

View Studio Development

Station

FactoryTalkDirectory

Server

Ambiente de desenvolvimento comum

Ambiente de desenvolvimento comum

Escalável de uma única estação até uma arquitetura cliente / servidor distribuído

Escalável de uma única estação até uma arquitetura cliente / servidor distribuído

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Diagrama de Blocos dos Componentes

7

CLX

CLX High Availability

StudioEnterprise

FT Diretório

SE Cliente Servidor

DadosHMI

Servidor

ServidorAlarme

DNS AD

DHCP

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FACTORYTALK DIRETÓRIO2.1

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Visão Geral da Plataforma de ServiçosFactoryTalk

9

• Common software license management for all FactoryTalk products

• Common software license management for all FactoryTalk products

Ativação

• Common address lookup of resources that are shared among FactoryTalk enabled products

• Common address lookup of resources that are shared among FactoryTalk enabled products

Diretório

• Common security authority for all FactoryTalk components in the system

• Common security authority for all FactoryTalk components in the system

Securança

• Common diagnostic messaging sub-system across all FactoryTalk products

• Common diagnostic messaging sub-system across all FactoryTalk products

Diagnóstico

• Comprehensive record of any changes made to the manufacturing system

• Comprehensive record of any changes made to the manufacturing system

Auditoria

• Enterprise-wide access to real-time manufacturing data

• Enterprise-wide access to real-time manufacturing data

Dados emtempo real

• Enterprise-wide notification to real-time alarms and events that require action

• Enterprise-wide notification to real-time alarms and events that require action

Alarmes e Eventos

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Diagrama de Blocos dos Componentes

10

Sem Ativação Ùnico dietório para

todo Sistema Directory is cached

at every component Servidor OS

CLX

CLX High Availability

StudioEnterprise

FT Directory

SE Client Data

ServerHMI

Server

Alarm Server

DNS AD

DHCP

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Why a Stand-alone FT Directory Host?

11

System Start-up Recommended that the FTD is the first FactoryTalk component to

start, and the last to stop.

Patching/Upgrading Dedicated host results in minimum system downtime with fewer

components to patch and less affect upon reboot.

Redundancy While redundant servers (e.g., HMI, Data, Alarm) can function properly

in the absence of the FTD, the lowest risk scenario is FTD uptime.

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 12

Instalação do FactoryTalk Diretório

Stand‐alone FactoryTalk Directory Server 

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Detalhes da Instalação

13

When selecting Stand-alone FactoryTalk Directory Server, the following components are installed by default;

FactoryTalk Service Platform FactoryTalk Activation Manager

RequiredOptional; Included by defaultOptional; Not included by default

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk Directory Server• FTD• FactoryTalk Activation Server

CLx CLx CLxCLx

PLC

SLCFlex

PLCSLC

Flex

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Internet

Firewall

Domain Controllers•W2K8 Server O/S•DNS/DHCP/WINS

Diretório FactoryTalk

14

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

View SE CLIENTES2.2

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Diagrama de Blocos dos Componentes

Activation Required Up to 50 Clients Workstation OS

CLX

CLX High Availability

StudioEnterprise

FT Directory

SE Client Data

ServerHMI

Server

Alarm Server

16

DNS AD

DHCP

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Instalação do SE Cliente

17

Site Edition Client 

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Installation Details

18

When selecting Site Edition Client, the following components are installed by default;

FactoryTalk Service Platform FactoryTalk Activation Manager FT View Site Edition Client FactoryTalk Alarms and Events

RequiredOptional; Included by defaultOptional; Not included by default

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk Directory Server• FTD• FactoryTalk Activation Server

HMI Clientes

19

CLx CLx CLxCLx

PLCSLC

Flex

PLCSLC

Flex

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Internet

Firewall

Domain Controllers•W2K8 Server O/S•DNS/DHCP/WINS

5 Clients

FT View SE Clients

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

SE HMI SERVIDORES2.3

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

HMI Server Considerations

21

Maximum number of SE HMI servers that can be hosted on a single computer is 1.

HMI servers supported in an application is 10 for non-redundant and redundant servers.

Redundant servers are limited to 5 in versions earlier than v7.0 of View SE.

How do licenses get served? From 1st to last, as projects load in the application FactoryTalk View HMI Servers look for lowest key first This prevents the 25 display server from using a 100 display key

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

HMI Server Licensing Example

100display server

100display server

25 display server

Operator ClientsFactoryTalk Operator Clients

DomainController

Data Server

250 display server license ???

Data Area

Supervisor /Management Clients

FactoryTalk View Studio

22

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Diagrama de Blocos dos Componentes

Activation Required Up to 10 Servers High Availability Server OS

CLX

CLX High Availability

StudioEnterprise

FT Directory

SE Client Data

ServerHMI

Server

Alarm Server

23

DNS AD

DHCP

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Quando Utilizar HMI ServidoresMultiplos

24

Load balancing Application server limits reached. Large number of clients for single application.

Logical or Physical areas Ability to take down one HMI server for maintenance without affecting entire

system.

Expansion Grow an application by adding a new line, duplicate existing Line 1 HMI server

into new Line 2 HMI server.

Security Creating multiple servers allows security configuration at an area level.

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Instalação SE HMI Server

25

Site Edition Server 

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Installation Details

26

When selecting Site Edition Server, the following components are installed by default;

FactoryTalk Service Platform FactoryTalk Activation Manager FT View Site Edition Server FT View Site Edition Client FactoryTalk Alarms and Events RSLinx Enterprise RSLinx Classic Required

Optional; Included by defaultOptional; Not included by default

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

HMI Servers

27

FactoryTalk Directory Server• FTD• FactoryTalk Activation Server

CLx CLx CLxCLx

PLCSLC

Flex

PLCSLC

Flex

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Internet

Firewall

Domain Controllers•W2K8 Server O/S•DNS/DHCP/WINS

SE Server• (1) HMI Server

5 Clients

FT View SE Clients

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

DATA SERVERS2.4

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk Data Server Options

RSLinx Enterprise – **Preferred** Live Data Server for FactoryTalk View SE and other FactoryTalk applications (FactoryTalk

Transaction Manager, FactoryTalk Historian, FactoryTalk Metrics) Optimized performance via TCP/IP, not DCOM Offline browsing of Logix based controller project Preferred Data Server for ALL Rockwell Automation controllers

RSLinx Classic Alias Topic Functionality Complex communication routing. Protocol changing (ex. Ethernet to DH+) Offline browsing of PLC/SLC RSLogix files

3rd Party OPC Server To communicate with non-AB controllers KepWare Kepserver Enterprise ships with FactoryTalk View SE

29

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Diagrama de Blocos dos Componentes No Activation** Up to 10 Servers High Availability Server OS 100,000 tags per server

CLX

CLX High Availability

StudioEnterprise

FT Directory

SE Client Data

ServerHMI

Server

Alarm Server

30

DNS AD

DHCP

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Recommended maximum of 100,000 tags/sec on a single RSLinx Enterprise data server.

Example system: 1 FactoryTalk View SE HMI Server/redundant 12 FactoryTalk View SE Clients 20 controllers w/5,000 tags/sec on scan

Maximum number of tags/sec are determined by a number of variables: Types of servers in application (e.g., View SE, Historian SE, etc…) Number of servers in application Number of HMI clients in application

Data ServersRSLinx Enterprise Sizing Considerations

31

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Data ServersRSLinx Enterprise Sizing Considerations

Recommended maximum of 100,000 tags/sec on a single RSLinxEnterprise data server.

Recommended maximum of tag references should not exceed 2,000,000. Tag references can include tag server, datalog, derived tags, event tags,

tags on client, etc…

Worst case scenario to calculate tag references Tag References =A(6x)+Bx

A is # of FTView SE HMI servers x is # of total tags B is # of FT clients, (Historian, View client, FTGW )

System from previous slide 1(6*100k)+12*100k=1,800,000 tag references

32

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

RSLinx Enterprise Data Server Install

33

Stand‐alone RSLinx Enterprise Server 

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Detalhes daInstalação

34

When selecting Stand-alone RSLinx Enterprise Server, the following components are installed by default;

FactoryTalk Service Platform FactoryTalk Activation Manager FactoryTalk Alarms and Events RSLinx Enterprise RSLinx Classic

RequiredOptional; Included by defaultOptional; Not included by default

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Servidores de Dados

35

FactoryTalk Directory Server• FTD• FactoryTalk Activation Server

CLx CLx CLxCLx

PLCSLC

Flex

PLCSLC

Flex

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Internet

Firewall

Domain Controllers•W2K8 Server O/S•DNS/DHCP/WINS

SE Server• (1) HMI ServerData Server• (1) RSLinx Enterprise

5 Clients

FT View SE Clients

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Servidores de Alarme2.4

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Alarming

37

HMI/Legacy Alarm configuration and status is located in the HMI server. Uses legacy alarm objects (Banner, Summary.)

Tag-Based Alarm configuration and status is located in the FactoryTalk Alarm server. Uses new alarm objects (Banner, Summary, etc.) Can use RSLinx Enterprise, Classic, or 3rd party OPC

Preferred alarming method for legacy and 3rd party devices

Device-Based Alarm configuration and status is located in the Logix 5000 device. Uses new alarm objects (Banner, Summary, etc.) Utilizes RSLinx Enterprise for alarm communications

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk Alarms and Events

38

• Alarm instructions available in the Logix family of controllers.

• The controller detects alarm conditions and triggers alarm events

• The FactoryTalk Alarms and Events server captures all of the controller events and sends notification to connected clients

• Information is displayed in the Alarm Management components on the clients

• Alarm instructions available in the Logix family of controllers.

• The controller detects alarm conditions and triggers alarm events

• The FactoryTalk Alarms and Events server captures all of the controller events and sends notification to connected clients

• Information is displayed in the Alarm Management components on the clients

Device-Based Alarms

• Software-based alarm servers poll data tags for alarm conditions.

• The Alarm server detects alarm conditions and triggers alarm events

• The FactoryTalk Alarms and Events server captures all of the controller events and sends notification to connected clients

• Information is displayed in the Alarm Management components on the clients

• Supports PLC-5, SLC 500, or any third-party device through OPC-DA

• Software-based alarm servers poll data tags for alarm conditions.

• The Alarm server detects alarm conditions and triggers alarm events

• The FactoryTalk Alarms and Events server captures all of the controller events and sends notification to connected clients

• Information is displayed in the Alarm Management components on the clients

• Supports PLC-5, SLC 500, or any third-party device through OPC-DA

Tag-Based Alarms

Two different types of alarm sources:

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Controller specificationsSpecification Value

Number of “subscribers” (alarm servers) per controller 16

Controller memory used for buffering by each subscriber 100k

Typical number of alarm state transitions per subscriber 1000

Recommended maximum number of alarms per controller 2000

Approximate controller memory used for each alarm 1k

Supported languages for alarm messages All languages supported by FactoryTalk View.

v16.03 - v20 firmware

FactoryTalk A&E - Device-Based Alarms

39

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk A&E - View SE 7.0

A maximum of 10 FactoryTalk A&E Device and Tag Alarm Servers per FactoryTalk application This is not enforced in the software.

A maximum of 100,000 FactoryTalk A&E alarm points per FactoryTalk application. This is a mix of either device alarms or tag based alarms

A maximum of 50 Clients simultaneously connected to the application.

40

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Diagrama de Blocos dos Componentes

41

No Activation Up to 10 Servers High Availability Server OS Max – 10,000 alarms per server

CLX

CLX High Availability

Studio Enterprise

FT Directory

SE Client Data

ServerHMI

Server

Alarm Server

DNS AD

DHCP

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Alarms and Events Server Installation

42

Stand‐alone RSLinx Enterprise Server 

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Detalhes da Instalação

43

When selecting Stand-alone RSLinx Enterprise Server, the following components are installed by default;

FactoryTalk Service Platform FactoryTalk Activation Manager FactoryTalk Alarms and Events RSLinx Enterprise RSLinx Classic

RequiredOptional; Included by defaultOptional; Not included by default

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Servidores de Alarme

44

FactoryTalk Directory Server• FTD• FactoryTalk Activation Server

CLx CLx CLxCLx

PLCSLC

Flex

PLCSLC

Flex

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Internet

Firewall

Domain Controllers•W2K8 Server O/S•DNS/DHCP/WINS

SE Server• (1) HMI ServerData Server• (1) RSLinx EnterpriseAlarm Server• (1) A&E Tag-based Server

5 Clients

FT View SE Clients

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

VIEW STUDIO ENTERPRISE2.6

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Diagrama de Blocos dos Componentes

46

Activation Required Multi-user development Up to 5 simultaneous

development stations Workstation OS

CLX

CLX High Availability

StudioEnterprise

FT Directory

SE Client Data

ServerHMI

Server

Alarm Server

DNS AD

DHCP

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Studio Enterprise Installation

47

Studio Enterprise

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Installation Details

48

When selecting View Studio Enterprise, the following components are installed by default; FactoryTalk Service Platform FactoryTalk Activation Manager FT View Studio Enterprise FT View Site Edition Server FT View Site Edition Client FactoryTalk Alarms and Events RSLinx Enterprise RSLinx Classic Faceplates and Add-on Instructions Required

Optional; Included by defaultOptional; Not included by default

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Application Server• (1) HMI Server • (1) Data Servers

• RSLinx Enterprise w/Alarms and Events

• (1) Tag-based Alarm Server

FactoryTalk Directory Server• FTD• FactoryTalk Activation Server

View Studio Enterprise

49

CLx CLx CLxCLx

PLCSLC

Flex

PLCSLC

Flex

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Internet

Firewall

Domain Controllers•W2K8 Server O/S•DNS/DHCP/WINS

Engineering Workstation• RSLogix 5/500/5000• RSLinx Classic• View Studio

5 Clients

FT View SE Clients

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Engineering Workstation• RSLogix 5/500/5000• RSLinx Classic• View Studio

HMI Server• (1) HMI Server • (1) Data Servers

• RSLinx Enterprise w/Alarms and Events

• (1) Tag-based Alarm Server

Secondary Server• (1) HMI Server • (1) Data Servers

• RSLinx Enterprise w/Alarms and Events

• (1) Tag-based Alarm Server

Primary Server• (1) HMI Server • (1) Data Servers

• RSLinx Enterprise w/Alarms and Events

• (1) Tag-based Alarm Server

RedundantPair

FactoryTalk Directory Server• FTD• FactoryTalk Activation Server

Exemplo de Sistema

51

CLx CLx CLxCLx

PLCSLC

Flex

PLCSLC

Flex

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Internet

Firewall

Domain Controllers•For the Ctl Sys Domain•W2K8 Server O/S•DNS/DHCP/WINS

5 Clients

FT View SE Clients

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

FactoryTalk View Site Edition Design & Deploy – Section 3Design a View SE Application Exercise

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Design a View SE Distributed System

53

Design a FactoryTalk View SE Network Distributed system for a customer with the following criteria.

The plant is divided into 2 areas. The first consists of Small Production Line 1 and Production Line 2.

This area of the plant runs from 8 AM to 5 PM and power is turned off outside these ours to conserve energy.

There is a need for 240 screens and about 5000 alarms. Customer is requesting redundancy for their alarms in this area.

The second is made up of Production Line 3. This area runs 24/7. In this area, there is a need for 251 screens and 10,000 alarms. Customer is requesting full redundancy (HMI , Alarms, and Data Servers) for this

area. There is a need for 1 Engineering workstation, 10 Read/Write thick clients Some displays have to be made available to the plant manager laptop without

installing any Rockwell Software on it. The customer has provided 5 servers, 1 engineering workstation and 10 operator

workstations.

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Design a View SE Distributed System

54

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Design a View SE Distributed System

55

View Studio Enterprise RSLogix 5000 / Studio 5000 RSLogix 5 RSLinx Classic Lite

10 View SE Clients

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Design a View SE Distributed System

56

FTD Located in

Area2 that runs 24x7

Area2 Primary

HMI (unlimited)

Alarm Server

Data Server

Area1 Primary

HMI (250) Alarm

Server Data

Server

Area1 Secondary

Alarm Server

Data Server

Area2 Secondary

HMI (unlimited)

Alarm Server

Data Server

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Design a View SE Distributed System

57

FTD Located in

Area2 that runs 24x7

Area2 Primary

HMI (unlimited)

Alarm Server

Data Server

Area1 Secondary

Alarm Server

Data Server

Area2 Secondary

HMI (unlimited)

Alarm Server

Data Server

Area1 Primary

Alarm Server

Data Server

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

VIEW SE APPLICATION TYPES2.7

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Multiple SE ClientsMultiple HMI ServersMultiple Data ServersMultiple A&E ServersCentralized SecurityMultiple activationsIIS RequiredHMI Server RedundancyData Server RedundancyA&E Server RedundancyRemote Studio for Online EditsInformation Software integration

1 SE Client + 1 HMI Sever on 1 PC+1 A&E Server +1 RSLinx EnterpriseMultiple OPC Data ServersApplication Manager (apa) for backupIsolated SecurityUses only Station activationIIS Not RequiredNo RedundancyThey all Support FT ViewPointRemote Studio for Online EditsTo be supported in Version 8.0

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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