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Factory in a Day Project Reducing System Integration Time
to One Day
Alexander Bubeck
March 27th, 2015
Outline
• Fraunhofer IPA
• Goals of Factory in a Day (FiaD)
• Consortium as a whole
• Roles of ROS Industrial
• Current state and developments
• Outlook
3/27/2015 2Managed by SwRI
The Fraunhofer-Gesellschaft
• The Fraunhofer-Gesellschaft is the leading organization for applied research in Europe.
• It undertakes applied research of direct utility to private and public enterprise and of wide benefit to society.
• Partners and clients are industrial and service enterprises as well as the public authorities.
Fraunhofer worldwide
Fraunhofer-subsidiary Fraunhofer Center
Fraunhofer Representative Office Fraunhofer Senior Advisor
Fraunhofer Project Center / Strategic cooperation
Dubai
Bangalore
Jakarta
Peking SeoulTokio
BostonPlymouth
East LansingSan José
NewarkMaryland Kairo
Selangor
Santiago de Chile
Singapur
Cambridge
Brüssel
Porto
Wien
Bozen
Graz
Paris Budapest
Wrocław
Göteborg
Thessaloniki
Sydney
Fraunhofer IPA
Fraunhofer Institute for Manufacturing Engineeringand Automation IPA
• One of the largest single institutes of the Fraunhofer-Gesellschaft
• More than 50 years of experience
• Core competence in production and automation
MünchenFreiburg
Stuttgart
Karlsruhe
Saarbrücken
Darmstadt
Nürnberg
Dortmund
BerlinHannover
Bremen
Dresden
Fürth
Rostock
Fraunhofer institutes and facilities
Other sites
IPA - Facilities and Laboratories
Robot testing area
Painting technology Planning cockpit Biomedicine Surface engineering
Learning factory Cleanroom
Gait lab
Fraunhofer and ROS Industrial
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• User of ROS since 2009 (service robot projects)
• Collaboration with SWRI since 2011
• Organization of multiple ROS industrial workshops and trainings
• Founding the ROS-Industrial Consortium Europe in 2014
• Involved in multiple ROS industrial connected research projects …
Factory in a Day
• Reduce system integration time to one day– 50% price reduction of fully integrated systems
– Handling of short production batches of SME‘s
– Short-term lease contracts for robots and machinery -> reduce investment risks
• Runtime 2013-2017
• The project is funded by the Seventh Framework Programmeof the European Union.
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Goals of Factory in a Day
Key breakthrough technologies to be developed:1. Safe robot arms with novel proximity-sensing skin and dynamic
contact-avoiding behaviors
2. Platform-independent harmonized robot software components for seamless integration with existing machinery and robots
3. Standard core hardware modules (e.g. adaptive grippers and arms) plus a procedure to use Additive Manufacturing (3D printing) for task specific parts
4. Fast teaching software for on-site robot “programming”, using domain-specific models and languages
3/27/2015 Managed by SwRI 9
Consortium as a whole
3/27/2015 Managed by SwRI 10
NAME PARTNER COUNTRY ORGANIZATION TYPE
Katholieke Universiteit Leuven Belgium University
Materialise NV Belgium Industry
Universal Robots AS Denmark SME
Siemens Industry Software SAS France Industry
Centre National de la Recherche scientifique
(LAAS)
France Research Institute
Unicam Software GmbH Germany SME
Siemens AG Germany Industry
Fraunhofer IPT Germany Research Institute
Fraunhofer IPA Germany Research Institute
Technische Universität München (TUM) Germany University
Randstad Nederland BV Netherlands Temp Agency
Philips Consumer Lifestyle Netherlands Industry
Lacquey BV Netherlands SME
Technische Universiteit Delft, Faculty of
Industrial Design Engineering
Netherlands University
Factory Control Netherlands SME
Technische Universiteit Delft, Faculty 3ME
(Coordinator)
Netherlands University
PAL Robotics Spain SME
EMP Tooling UK SME
Work packages• New business models and
certification procedures• System hardware in a day• Dynamic obstacle
avoidance• Learnable skills• Rapid installation software
framework• Demonstration/validation
Roles of ROS Industrial
3/27/2015 Managed by SwRI 11
Key breakthrough technologies to be developed:1. Safe robot arms with novel proximity-sensing skin and dynamic
contact-avoiding behaviors
2. Platform-independent harmonized robot software components for seamless integration with existing machinery and robots
3. Standard core hardware modules (e.g. adaptive grippers and arms) plus a procedure to use Additive Manufacturing (3D printing) for task specific parts
4. Fast teaching software for on-site robot “programming”, using domain-specific models and languages
Roles of ROS Industrial
• Develop a complete framework for the rapid installation of a mobile manipulation system in new environments to cooperate with onsite workers– Software quality and robustness assessment infrastructure
=> Continuous integration (buildbot and now docker-based Jenkins)=> Real world benchmarks
– Platform independent harmonized robot software components=> ROS Industrial drivers and capabilities (extension and contribution)
– Robot deployment toolbox=> Model-driven approach with multiple user roles
– Holistic rapid self-calibration routine
3/27/2015 Managed by SwRI 12
Focus: Philips use case
Agile development approach:
• Short term iterations of industrial use cases every ~2-3 month => „Robothon“
• Currently „Factory in 2 days“
• First use cases from Philips shaver production
• Development of toolbox in advance
• Onsite application development and system integration, development of missing capabilities
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Focus: Philips use case
• Video
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Current status
• Development and improvement of:– universal robot driver (https://github.com/ros-industrial/universal_robot)
– BRIDE (https://github.com/ipa320/bride)
• New components (to be released):– Palettizing
– Calibration
– Perception (halcon itf)
3/27/2015 Managed by SwRI 15
Outlook
Coming in the next month:• New use cases for Robothons (involvement of other companies)
• Rework of universal robot driver (ros-control based)
• Integration of skill framework [1]
• Iterate and find new gaps/impediments
• Open source more work
[1]: Aertbeliën, Erwin, and Joris De Schutter. "eTaSL/eTC: A constraint-based task specification language and robot controller using expression graphs." Intelligent Robots and Systems (IROS 2014), 2014 IEEE/RSJ International Conference on. IEEE, 2014.
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Contact Information
Alexander Bubeck Project Manager Robot and Assistive Systems
Fraunhofer IPANobelstr. 1270569 StuttgartGermany
Phone: +49-711-970-1314Email: alexander.bubeck@ipa.fraunhofer.de
www.ipa.fhg.dewww.rosindustrial.org
3/27/2015 17Managed by SwRI
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