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Eurofoil Luxembourg SA
26/09/2016 1 (c) EUROFOIL - Confidential
Eurofoil – The Company
at a glance • 6 decades of experience in the aluminium and packaging industries
• ~700 employees in 4 locations generating ~250 M€ turnover
• 100% autonomy in aluminium foilstock supply chain
• A foil market leader in Europe with 10 aluminium foil rolling mills in
robust nodal supply chain
• The market leader for tobacco innerbundling with 4 lacquering /
laminating lines & 2 metallisers
• Longstanding relationships with key customers
26/09/2016 2 (c) EUROFOIL - Confidential
Eu
rofo
il A
lum
iniu
m
• Client focus on EU with global reach
• Amongst the market leaders in the container , converter, aseptic & finstock markets
• Leading foil
producer
• Continuous Casting
• Supply Chain independence
• Recycling
Eu
rofo
il In
no
va
tio
n C
en
tre
• World class equipment
• Dedicated team of scientists & lab. technicians
• Access to world class Lab equipment
Eu
rofo
il P
ap
er
Co
ati
ng
• Leading supplier of tobacco innerbundling
• Laminated, metallised, lacquered & printed products
• Pilot line for rapid sample production
Eurofoil Market Leader
An Introduction
Rugles, France Eurofoil Aluminium
Continuous Casting
Rolling Mills
Dudelange, Luxembourg Eurofoil Aluminium
Continuous Casting
Rolling Mills
Lacquering Line
Belvaux, Luxembourg Eurofoil Innovation Centre 26/09/2016 4 (c) EUROFOIL - Confidential
Berlin, Germany Eurofoil Paper Coating
Laminating / lacquering lines
Metallising
© EAFA 26/09/2016 5 (c) EUROFOIL - Confidential
American Industrial
Acquisition Corporation (AIAC)
• A growing, privately held industrial group with $1 - $2 billion in
revenues
• >5000 employees
• Present in 15 countries worldwide and growing constantly
• Industrial management expertise mainly in metals and related
industries
• Acquisitions from major multinational companies:
26/09/2016 6 (c) EUROFOIL - Confidential
Selected Customers Served
By AIAC Companies
26/09/2016 7 (c) EUROFOIL - Confidential
Eurofoil Organisation
General
Manager
Foil
Commercial
Director
Technical
Director
Plant Manager
Berlin
Plant Manager
Rugles Plant Manager
Dudelange
Finance
Director
Purchasing
Director
26/09/2016 8 (c) EUROFOIL - Confidential
Aluminium Foil Paper Coating
EUROFOIL ALUMINIUM
Foil Business
Serving Packaging, Automotive and Industrial Markets
Experts in Foil
9
Serving Packaging, Automotive
& Industrial Markets for Decades • High quality foil products with a long standing reputation in the global
market place
• World class manufacturing in the heart of Europe, rolling foil up to 2m
wide
• Highly independent supply chain with its own casting and recycling
• Dedicated Sales, Customer Service and Technical Support team based
across Europe delivering speedy responses to meet our customers’
demands.
• Innovation and sustainability high on our agenda to meet the evolving
needs of an ever changing world
• Long term partnerships with world class customers , i.e.:
26/09/2016 10 (c) EUROFOIL - Confidential
Shipments (%)
Converter
Liquid Packaging
Semi-rigid Containers
Automotive & Industrial HeatExchangers
Others
40
30
10
16
4
Market Strategy Focus on Converter & Liquid Packaging with strong
presence in Semi-Rigid Containers and Heat Exchanger business
26/09/2016 11 (c) EUROFOIL - Confidential
Production Capabilities
• 1500, 1600 and 2000mm wide lines
• Near 100% coverage of foilstock through
on-site continuous casting and recycling
• Rolling mills in France and Luxembourg
• Gauges 6 – 500micron
26/09/2016 12 (c) EUROFOIL - Confidential
Certification
ISO 14001 ISO 9001
ISO TS 16949 (Rugles)
OHSAS 18001
• Company dedicated to the production
of aluminium foil
• Main markets served:
– Food packaging (aseptic, flexible,
semi-rigid)
– Automotive Heat Exchangers
• Key facilities :
– 2 continuous casters
(≈100% autonomy)
– 2000mm and 1500mm wide foil
rolling mill systems
– Annealing, separating and slitting
lines.
13
EUROFOIL FRANCE SAS
Eurofoil France SAS
EUROFOIL Luxembourg S.A • Dedicated to the production of
aluminium foil
• 100% autonomous in its supply
chain due to continuous casting
• Main markets served:
– flexible packaging
– aseptic cartons
– heat exchangers
• Key facilities:
– 4 continuous casters
– 1625mm foil rolling system
– Annealing and slitting lines
– Lacquering line
Dudelange plant
26/09/2016 14 (c) EUROFOIL - Confidential
15
EUROFOIL Luxembourg S.A.
Plant • Located at Dudelange • Production of 39 ktons (2015) • 318 Employees (31/12/2015)
16
Eurofoil Luxembourg S.A
Plant layout
MANUFACTURING PROCESS
PROCESS DE FABRICATION
17 Eurofoil France SAS
1. Raw material
supply
Approvisionnement
en matières
premières
2. Rolling
Laminage
3. Finishing
Finition
4. Control and
packaging
Contrôle et
emballage
5. Shipping
Expéditions
Foil Processing
26/09/2016 (c) EUROFOIL - Confidential 18
Rolling (single foil) Doubling / Rolling Separating (incl. slitting)
Final annealing
Intermediate annealing (0.6 - 2 mm)
Converter foil
6,5 mm thickness
BD MILL
Mainly 0,6 mm thickness
Continuous Caster
Furnaces (melter + holder)
Slitting
19
Casthouse / Fonderie
Rolling Mills /
Laminoirs
Separator / Dédoubleuse
Slitter
Cisaille
(c) EUROFOIL - Confidential
Eurofoil Innovation Centre Experts in Foil
20
World-Class R&D Capabilities
• Located alongside the Luxembourg
National Research Centre “CRP Gabriel
Lippmann” with 300+ R&D staff
• First industrial company to be located at the
heart of Luxembourg’s future Science City
• Access to World-Class Modern Analysis
Equipment
– AES (Auger Electron Spectroscopy)
– XPS (X-ray Photoelectrons
Spectroscopy)
– ToF-SIMS (Time of Flight-Secondary
Ion Mass Spectr.)
26/09/2016 21 (c) EUROFOIL - Confidential
Development Focus
• Metallurgy and Corrosion
– Continuous Casting
– Recycling
– Downgauging & Formability
– Corrosion Protection
• Surface Analysis and Treatment
– Decorative surfaces
– Functional surfaces
– Surface treatment
– Active surfaces
– Nanotechnologies
26/09/2016 22 (c) EUROFOIL - Confidential
EUROFOIL PAPER COATING
Berlin plant
Flexible Packaging Business
Serving the Tobacco Industry and Packaging Markets
23
Eurofoil Paper Coating • Leading supplier of metallised paper and foil laminates for the
tobacco market
• A focused team of competent and knowledgeable experts working
together to find flexible solutions
• A dedicated Sales, Customer Service and Technical support team
co-developing flexible packaging solutions with top international
brands and delivering speedy responses to meet customer demands
• Innovation and sustainability high on our agenda to meet the
evolving needs of an ever changing world
• Serving top international customers,ie:
26/09/2016 24 (c) EUROFOIL - Confidential
Berlin Plant • Leading supplier of plain, lacquered
and printed metallised paper and foil
laminates
• Main markets served:
– Tobacco packaging (cigarette
innerliners)
– Labels
• Key facilities:
– 4 Foil laminating & lacquering
lines
– Metallising ( 2 metallisers)
– Slitting ( 8 slitters)
– 4 Fully automated robot systems Lacquering/laminating line in Berlin
Metalliser in Berlin
26/09/2016 25
(c) EUROFOIL - Confidential
M 234 Pilot line
Rapid Prototyping: Pilot Line
• Applications:
– Gravure
– Direct
– Reverse
• Smooth roll applications:
– Direct/ Reverse
• 1 colour gravure printing
• Solvent and water-based
lacquering
• Dry Bond laminating
– Film to foil
• Wet Bond laminating
– Foil to paper
26/09/2016 26 (c) EUROFOIL - Confidential
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