emission solutions for bi-fuel diesel engine retrofits

Post on 23-Mar-2016

45 Views

Category:

Documents

2 Downloads

Preview:

Click to see full reader

DESCRIPTION

Emission Solutions for Bi-Fuel Diesel Engine Retrofits. Don Lambert V.P. Product Development and Training MIRATECH Tulsa, Oklahoma 2013 Oklahoma Technology Showcase August 23, 2013. What exactly does MIRATECH build and sell?. Catalytic Converters , Mufflers , and Related Controls - PowerPoint PPT Presentation

TRANSCRIPT

CONFIDENTIAL

Don LambertV.P. Product Development and Training

MIRATECHTulsa, Oklahoma

2013 Oklahoma Technology ShowcaseAugust 23, 2013

Emission Solutions for Bi-Fuel Diesel Engine Retrofits

2

What exactly does MIRATECH build and sell?

Catalytic Converters, Mufflers, and Related Controls

Stationary / Industrial Engine FocusoNot Cars.

Emission and Acoustic Solutionso Engine Exhaust, Engine Noise.

3

NASA Satellite Image – January 2013

4

What’s that big glowing cluster of light on the prairies?

5

Flared Natural Gas in the Shale Drilling Plays

Primarily Oil Plays Absent or Insufficient

Gathering Pipelines for the Natural Gas

Flaring preferable to Venting

EIA: < 1% of Gas Production Flared Nationwide

29% of North Dakota’s Gas Production is Flared!

Solutions/Uses for This Abundance of Flared Gas?

6

Bi-Fuel Retrofits of Diesel Engines Used in O&G

Diesel Engines – Workhorses of the Oilfieldo Drilling Operations – Generators, Mud Pumpso On-Site Power Generationo Liquids Pumping

Extreme Duty Cycleo Lots of Time Under Heavy Loado 24/7 Operationo Big Quantities of Diesel Fuel Consumed!

Ideal Candidates for Bi-Fuel Retrofitso Substitute Natural Gas for a Portion of the Diesel Fuel Consumedo Use a Readily Available Fuel Source that Would Otherwise be Flared!

7

Major Components of a Bi-Fuel Retrofit

8

Bi-Fuel Retrofit – Gas Mixer, Mass Air Flow Sensor

9

Bi-Fuel Retrofit – Control Panel

10

Bi-Fuel Opportunity – O&G Diesel Engines

Fuel Cost Savings (Up to 70% Displacement of Diesel Fuel Consumed)

Extended Run Times with Existing Diesel Fuel Tank Less Frequent Fuel Deliveries Uses an Available Fuel Source at the Wellsite Less Carbon-Intensive Fuel Source Lower Exhaust Emissions Other Non-O&G Opportunities

o Emergency Backup Generatorso Data Center Generatorso Refrigeration Containers

11

Significant Fuel Savings with Bi-Fuel Retrofit

Diesel-Only Bi-Fuel In Operation Net Fuel Cost Savings (20 Days)$0

$10,000

$20,000

$30,000

$40,000

$50,000

$60,000

$70,000

$80,000

$69,325

$34,808

$4,166

$30,351

Nat. Gas @ $3.43/MCFDiesel @ $3.50/gal.Fuel Savings

Bi-Fuel Retrofit of a 1.3 MW Diesel Drilling Rig Gen SetBarnett Shale - 20 Day Drilling Cycle

Actual Recognized Fuel Savings by Early Adopters

12

Obstacles to Bi-Fuel Adoption

Federal Clean Air Act and “Anti-Tampering”

Backlog of Rulemaking at EPA

“No-It-All” Personalities

Hidden Agendas

13

The Path to Expanded Bi-Fuel Retrofit Adoption

Advocacy Demonstration Projects Comparative and Quantitative Emissions Analysis Catalyst Development, Testing, Validation,

Commercialization Final System Refinements Webinar to EPA EPA Affirmation, Position Statement

In Other Words … Change the Rules of the Game:o Credible Researcho Compelling Resultso Work with the EPA … Don’t Wait for Research and Rulemaking by Others

14

Comparative Emissions Analysis: MIRATECH Research Plan

Four Engine Operating Modes (Exhaust Emissions Scenarios)o Stock Diesel Engine (Raw Emissions)o Bi-Fuel Retrofitted Diesel Engine (Raw Emissions)o Stock Engine w/ MIRATECH Catalysto Bi-Fuel Engine w/ MIRATECH Catalyst

Five Engine Operating Loads: 10% - 100% Rated Load Multiple Pollutant Species

o NOx

o COo Formaldehydeo CO2

o CO2-equivalent

GOAL: Control Bi-Fuel Engine Emissions w/ MIRATECH Catalyst to Equal or Lower than the Stock Diesel Engine’s Certified Emissions.

15

Engine Carbon Monoxide Emissions Performance Results

15 ekW (10%) 35 ekW (25%) 70 ekW (50%) 105 ekW (75%) 140 ekW (100%)0

200

400

600

800

1000

1200

279

133

44 4180

249

6 2 5 9

1151

680

480

366

37 17 20 23

Bi-Fuel System CO Analysis, 6.8 litre John Deere (Tier 2)

Bi-FuelDieselBi-Fuel + MIRATECH CatalystDiesel + MIRATECH Catalyst

Engine Load Points (% of Rated Load)

Exha

ust

Gas

Con

cent

rati

on (

ppm

)

16

Engine NOx Emissions Performance Results

15 ekW (10%) 35 ekW (25%) 70 ekW (50%) 105 ekW (75%) 140 ekW (100%)0

100

200

300

400

500

600

700

800

900

1000

506

585

724

820

935

506

577

673

778

915

587

778 770829

567

767 771829

Bi-Fuel System NOx Analysis, 6.8 Litre John Deere (Tier 2)Bi-Fuel

DieselBi-Fuel + MIRATECH CatalystDiesel + MIRATECH Catalyst

Engine Load Points (% of Rated Load)

Exha

ust

Gas

Con

cent

rati

on (

ppm

)

17

Results Summary

With the Bi-Fuel + MIRATECH Catalyst Retrofit, NOx and CO Emissions are Reduced to Levels at or Below the Factory-Certified Emissions from the Stock Diesel Engine

The MIRATECH Catalyst Achieves a Formaldehyde Emission Reduction that is Compliant with EPA’s RICE NESHAP Regulation

As Expected, the Less Carbon-Intensive Blend of Fuel Reduces CO2 Emission Levels in the Engine Exhaust

18

Outcomes

Many Hesitant Bi-Fuel Prospects Have Now Been Persuaded by These Results to Adopt Bi-Fuel + MIRATECH Catalyst Retrofits

Emergency Gen Set Operators Have the Opportunity for Expanded Use of Their Equipment, Knowing They Will Comply with RICE NESHAP, As Well

MIRATECH Has Commercialized a Bi-Fuel Catalyst Formulation Drilling Companies are Recognizing Significant Fuel Savings,

Putting a Stranded Natural Resource to Good Use EPA Has Invited MIRATECH and GFS Corp to Present Their

Research This Fall

19

Thank You!

Feel Free to Visit MIRATECH Corporation Today at Our Booth.

top related