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Emek Boru Inc.
Product Specifications
Production Standards
Production Flow Chart
Quality Control
Quality Management
Certificates
Lining and Coating
Transportation
Field of Application of Steel Pipes
Reference List of Domestically SoldPotable Water&Piling Pipes
Reference List of Exported PotableWater & Piling Pipes
Oil and Natural Gas Pipeline Production
Production Range
Calculations Related to PipeProduction
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CONTENTS
EMEK BORU INC.
Launching its spiral welded steel pipeproduc�on in 1983, the Company integratedwith the Ceceli Group in 1990. Developing s�llits product ranges neat to the everincreasingcustomer demands, Emek Boru is commi�ed toleveraging the quality of its produc�on up to thehighest a�ainable grade, through a variety ofinvestments it makes on produc�ontechnologies and its human resources.
Currently, Emek Boru maintains its spiral weldedsteel pipe produc�on cycles running through 4separate produc�on lines equipped with thelatest stateoftheart technologies installed andcommissioned in its modern manufacturingplants on an area of 40.000 square meters ofopen land with a 100.000 square metersconfined space located in the first OrganizedIndustrial Zone of Ankara. With an annualcapacity of 460.000 tons, these facili�es take onmanufacturing of products in full conformitywith both local and interna�onal standards.Choice of high quality materials in produc�on inline with its carefully set policies for sustainablequality helped Emek Boru possess and maintainAPI 5L, TS EN 102171, TS EN 102191/2, TS 9341EN 10224, AWWA C210, ASTM A 252, DIN30670, DIN 30678 Produc�on Cer�ficates inaddi�on to ISO 9001, OHSAS 18001, ISO 14001,97/23/EC Module H Systems Cer�fica�ons.
Spiral Welded Steel Pipes 3
PRODUCT SPECIFICATIONS
Annual Produc�on 460.000 tons
Pipe Length Standard 6 m 20 m (Special Produc�on up to 50 m)
Outer Diameter 219,1 3.048,0 mm
Wall Thickness 4,0 25,4 mm
Raw Material Hot rolled steel coil
Welding Process External and Internal Submerged Arc Welding (SAW)
Material Quality API 5L 2013 (Edi�on 45) GrB X80 EN 1002504 S235 JR S355 K2
4 Spiral Welded Steel Pipes
PRODUCTION STANDARDS
Oil and Natural Gas Pipelines
Water and Waste Water Pipes
API 5LISO 3183TS 6047
AWWA C 200BS 534TS EN 102171TS 9341 EN 10224
General Purpose Pipes
Piling Pipes
ASTM A 53EN 102192
ASTM A 252
PRODUCTION FLOW CHART
Spiral Welded Steel Pipes 5
6 Spiral Kaynaklı Çelik Borular
QUALITY CONTROL
Quality control ac�vi�es needed to verify product conformity are carried out at approprate stages of produc�on inEmek Boru in accordance with the quality plans documented for incoming materials, processes and finished product.
Final Inspec�on and Tes�ngVisual Inspec�ons andDimensional TestsSurface Comparisons Tests Surface Roughness Coa�ng Thickness Test Porosity Tests Peeling Tests Impact Tests Elonga�on Tests Indenta�on Tests Hardness Tests Cathodic Disbonding Tests Marking and Final Inspec�on
Quality Control Ac�vi�es carried out according to API 5LSpesifica�on can be enlisted as follows:
Receiving Inspec�on and Tes�ng
Visual Inspec�ons and Dimensional Tests Heat Analysis Product Analysis Tensile Tests
In Process Inspec�on and Tes�ng
Visual Inspec�ons and Dimensional TestsHydrosta�c Tests Tensile TestsWeld Tensile Tests
Weld Tensile Tests Product Analysis Guided Bend Tests Charpy VNotch Test Dropweight Tear Tests NonDestruc�ve Tests OnLine Ultrasonic Tests OffLine Ultrasonic Tests Radiographic / Fluoroscopic Inspec�ons Magne�c Par�cle / Liquid Penetra�onTests CTOD Test
8 Spiral Welded Steel Pipes
QUALITY MANAGEMENT
In line with its wellestablished policy of sustainable quality, Emek Boru has established an ISO 9001cer�fied Quality Management System in 1997, an OHSAS 18001 cer�fied Occupa�onal Health and SafetyManagement System and an ISO 14001 cer�fied Environmental Management System in 2003. Thus,the con�nuity and conformity of all processes and product quality is ensured in Emek Boru.
Adop�ng a client oriented approach as a core business principle, our company aims to ever improvethe process quality by;
• Ensuring con�nuity in final productquality through using high qualitymaterial at all stages of produc�on,
• Mee�ng the condi�ons ofchanging standards and bycomplying with the legalrequirements quickly and atutmost level,
• Inves�ng in the human capitalthrough mee�ng training needs ofemployees, suppliers and subcontractors,
• Elimina�ng the risks at the sourcefor preven�ng the voca�onalaccidents and diseases,
• Preven�ng the environmentaleffects of our ac�vi�es throughalways respec�ng toenvironmental wellbeing,
• Assessing and improving thesystem performance at all phases.
CERTIFICATES
Spiral Welded Steel Pipes 9
Emek Boru brand of products are cer�fied to consistently comply with all interna�onalapplicable standards in addi�on to na�onal standards.
10 Spiral Welded Steel Pipes
LINING AND COATING
AWWA C 215DIN 30670TS 5139NF A 49710
AWWA C 215DIN 30678NF A 49711
AWWA C 205DIN 2614TS 8590EN 10298
Coa�ng Standards
External Polyethylene Coa�ng
External Polypropylene Coa�ng
Internal Concrete Lining
AWWA C 203BS 4164
AWWA C 210 TS EN 10289NF A 49709
EN 10290
InternalExternal CoalTar Enamel Coa�ng
InternalExternal Epoxy Paint Coa�ng
InternalExternal Polyurethane Coa�ng
12 Spiral Welded Steel Pipes
TRANSPORTATION
Following the comple�on of the produc�on stages, steel pipes aretransported to their endusers. For this purpose, means of land, marineand railroad transporta�on are employed in Emek Boru. During shipment,pipes are loaded into containers, railroad cars and seagoing vessels bymeans of suitable li�ing equipments under direct supervision andinstruc�ons of the Final Inspec�on Teams. Thereby the products suitablyplaced and sealed in containers depart from the manufacturing plantunder insurance supplied with underwriters against allrisks of damagethat may occur throughout the transporta�on process.
FIELD OF APPLICATION OF STEEL PIPES
• Crude Oil Pipelines
• Natural Gas Pipelines
• Water Supply Lines
• Founda�on Piles
• Industrial Pipeline Networks
• Steel Structures
• Refineries
• Special Purpose Applica�ons
Spiral Welded Steel Pipes 13
14 Spiral Welded Steel Pipes
REFERENCE LIST OF DOMESTICALLY SOLD POTABLEWATER & PILING PIPES
Customer Project Dimensions(mm x mm)
Quan��es(meters)
Quan��es(tons) Year
Gen Ka İnş. Tur. Nak. Akar.Mad. San. ve Tic. Ltd. Ş�.
ASKİ Kesikköprü Barajı İvedik PotableWater Pipeline Project ANKARA
Ø 2235,2 x 19,1 18.500 19.310 2015
İSKİ İSKİ Melen Potable Water PipelineProject Ø 3048,0 x 25,0 7.200 13.419 2015
Petlim Limancılık Tic. A.Ş. Petkim Tuz ve Tanker RıhmıGüçlendirme Piling Project İZMİR
Ø 1016,0 x 16,0 4.875 1.924 2015
BUSKİ BUSKİ Potable Water Pipeline Project
Ø 114,3 x 4,5 Ø 168,3 x 4,5 Ø 219,1 x 4,5 Ø 323,9 x 4,5 Ø 406,4 x 4,5 Ø 508,0 x 5,6 Ø 610,0 x 6,3 Ø 813,0 x 8,0 Ø 1016,0 x 10,0 Ø 1219,0 x 12,5
5.0005.000
10.00025.00025.00025.00020.000
5.0003.0003.000
6191
238886
1.1151.7341.876
794744
1.116
2015
İSKİ İSKİ Melen Potable WaterPipeline Project Ø 3048,0 x 25,0 9.999 18.363 2014
Cenal Elektrik Üre�m. A.Ş. Cenal Karabiga Enerji Santrali PilingProject ÇANAKKALE Ø 1219,2 x 24,0 43.887 25.957 2014
Petlim Limancılık Tic. A.Ş. Petkim Konteyner Limanı PilingProject İZMİR
Ø 1219,2 x 24,0 Ø 1219,2 x 20,0 Ø 1219,2 x 30,0
3.0727.013
384
2.1734.148
3382014
Taşeli Cemsel İş Ortaklığı DSİ Konya Mavi Tünel Potable WaterPipeline Project KONYA
Ø 2235,0 x 20,0 Ø 2134,0 x 20,0 Ø 2134,0 x 17,5 Ø 1829,0 x 16,0 Ø 1016,0 x 16,0 Ø 610,0 x 6,3
24.01492
15.3534.232
2773
26.23596
14.0233.027
117
2013
Samsun Makina Sanayi A.Ş. Musabeyli Potable Water PipelineProject YOZGAT
Ø 812,8 x 6,3 Ø 812,8 x 8,0 Ø 812,8 x 7,1 Ø 1524,0 x 12,0 Ø 1524,0 x 12,5
3.8132.3519.2346.783
239
478373
1.3033.035
111
2013
BUSKİ BUSKİ Potable Water Pipeline Project
Ø 219,1 x 4,5 Ø 323,9 x 4,5 Ø 610,0 x 6,3 Ø 813,0 x 8,0 Ø 1016,0 x 10,0 Ø 1219,0 x 12,0
2.0008.0001.5003.5004.0006.000
48284141556992
2.232
2013
Spiral Welded Steel Pipes 15
Customer Project Dimensions(mm x mm)
Quan��es(meters)
Quan��es(tons) Year
İSKİ İSKİ Melen Potable WaterPipeline Project Ø 3048 x 25,0 4.905 9.142 2012
İSKİ Potable Water Pipeline Project İSTANBUL
Ø 711,2 x 7,1Ø 1016,0 x 10,0Ø 1219,2 x 12,5
3.0004.163
970
3701.033
3612012
İma Mühendislikİnş. ve Tic. Ltd. Ş�.
ASKİ Potable Water Pipeline Project ANKARA Ø 2235,2 x 18,0 3.208 3.157 2012
İncekaya İnşaatSan. Tic. Ltd. Ş�.
ASKİ İvedik Potable Water PipelineProject ANKARA Ø 1219,2 x 11,0 1.470 482 2012
Ulubol İnşaat San. ve Tic. A.Ş. ASKİ İvedik Marşandiz Potable WaterPipeline Project ANKARA Ø 1828,8,0 x 16,0 735 526 2012
Cengiz İnş. San. Tic. A.Ş. Azerbaycan Şemkir Potable WaterPipeline Project
Ø 2032,0 x 16,0 Ø 1828,8,0 x 8,0 Ø 1625,6 x 16,0 Ø 1422,4 x 14,0
200200113146
159125
7271
2012
Cengiz İnş. San. Tic. A.Ş. Azerbaycan Şemkir Potable WaterPipeline Project
Ø 1828,8,0 x 8,0 Ø 1828,8,0 x 10,0 Ø 1828,8,0 x 15,0
1.15260
280
41427
1882012
İSKİ İSKİ Melen Potable Water PipelineProject Ø 3048 x 25,0 7.500 13.978 2012
Limak Kolin Çandarlı LimanıAdi Ortaklığı
DLHİ Çandarlı Limanı İnşaa PilingProject İZMİR
Ø 1778,0 x 25,0 Ø 1778,0 x 25,0
82.1224.325
88.7574.675
2011
Taşeli / Cemsel İş Ortaklığı DSİ İzmir İçme Suyu II. Merhale PotableWater Pipeline Project
Ø 2032,0 x 17,5 Ø 2032,0 x 20,0 Ø 3048,0 x 24,0 Ø 2032,0 x 17,5 Ø 2032,0 x 20,0
22.5266.724
21201
26
19.5846.672
37175
26
2011
BUSKİ BUSKİ Potable Water Pipeline Project
Ø 323,9 x 4,5 Ø 406,4 x 4,5 Ø 508,0 x 5,6 Ø 609,6 x 6,3 Ø 812,8 x 8,0
10.0005.0005.0005.0002.000
354223347469318
2011
İSKİ İSKİ Melen Potable WaterPipeline Project Ø 3048 x 25,0 7.697 14.345 2011
İSKİ İSKİ Melen Potable WaterPipeline Project Ø 3048 x 25,0 3.640 6.784 2010
Öztaş İnşaat A.Ş. Foça Potable Water Pipeline Project İZMİR Ø 1016,0 x 16,0 2.952 1.165 2010
REFERENCE LIST OF DOMESTICALLY SOLD POTABLEWATER & PILING PIPES
Customer Project Dimensions(mm x mm)
Quan��es(meters)
Quan��es(tons) Year
ASKİ AKSİ Potable Water Pipeline Project ANKARA Ø 2235 2 x 18,0 888 874 2010
ASKİ A.O.Ç Potable Water Pipeline Project ANKARA
Ø 2235,2 x 18,0Ø 1828,8 x 18,0
8.2604.000
8.1303.215
2009
Koçoğluİnşaat San. ve Tic. A.Ş.
DSİ Gördes Potable Water PipelineProject
Ø 2235,2 x 17,5Ø 2032,0 x 17,5
7.83217.536
7.50015.245
2009
Öztaş İnşaat A.Ş. Foça Piling Project Ø 1016,0 x 16,0 18.792 7.400 2009
İSKİ İSKİ Melen Potable Water PipelineProject Ø 3048,0 x 25,0 7.433 14.000 2008
Makrotel DSİ Şırnak Potable Water Pipeline Project Various Diameters 48.741 9.081 2008
ASKİ ASKİ Potable Water Pipeline Project ANKARA Ø 1828,8 x 18,0 1.300 1.045 2008
Meksan İnşaat San.veTic.Ltd.Ş�.
DSİ Çankırı Potable Water PipelineProject ÇANKIRI Various Diameters 45.707 5.720 2008
İncekaya İnş.San. veTic.Ltd.Ş�.
ASKİ Potable Water Pipeline Project ANKARA Ø 2235,2 x 18,0 1.200 1.181 2008
ASKİ ASKİ Çamlıdere Potable Water PipelineProject ANKARA Ø 2235,2 x 18,0 4.000 3.937 2007
ASKİ ASKİ Kesikköprü Barajı İvedik PotableWater Pipeline Project ANKARA Ø 1626,0 x 16,0 4.456 2.831 2007
ASKİ ASKİ Kesikköprü Barajı İvedik PotableWater Pipeline Project ANKARA Ø 1422,4 x 14,0 21.577 10.500 2007
İSKİ İSKİ Potable Water Pipeline Project Various Diameters 29.858 11.308 2007
ASKİ ASKİ Kesikköprü Barajı İvedik PotableWater Pipeline Project ANKARA Ø 1625,6 x 16,0 27.600 17.528 2007
Meksan İnşaat San.veTic.Ltd.Ş�.
DSİ Çankırı Potable Water PipelineProject ÇANKIRI Ø 1016,0 x 7,1 25.000 4.416 2007
ASKİ ASKİ Potable Water Pipeline Project ANKARA Ø 2235,0 x 17,5 1.236 1.183 2007
Öztaş İnşaat A.Ş. Kazan Potable Water Pipeline Project ANKARA Various Diameters 22.074 2.270 2006
Tubin İnşaat A.Ş. ASKİ Potable Water Pipeline Project ANKARA Various Diameters 5.876 1.170 2006
Samsun Makina Sanayi A.Ş. Potable Water Pipeline Project Various Diameters 8.000 2.800 2006
İSKİ İSKİ Potable Water Pipeline Project Various Diameters 34.935 10.865 2006
İsmail Çelik İnşaat A.Ş. Osmaniye Potable Water Pipeline Project Various Diameters 16.606 2.300 2006
Sistem Elek.Tes.San. ve Tic.A.Ş. Potable Water Pipeline Project Various Diameters 6.816 2.900 2006
Sistem Elek.Tes.San. veTic.A.Ş. Potable Water Pipeline Project Ø 1524,0 x 12,0 3.720 1.664 2005
Aker İnşaat A.Ş. Çorum Potable Water Pipeline Project Ø 1016,0 x 8,0 7.131 1.418 2005
Ankara Beton BoruSan. ve Tic. Ltd. �.
ASKİ Potable Water Pipeline Project ANKARA Ø 2235,0 x 18,0 1.932 1.900 2005
Samsun Makina Sanayi A.Ş. ASKİ Potable Water Pipeline Project Ø 1219,1 x 12,0 3.108 1.110 2005Sistem Elek.Tes.San. ve Tic. A.Ş. Potable Water Pipeline Project Ø 1524,0 x 12,0 3.600 1.611 2004
Sistem Elek.Tes.San. ve Tic.A.Ş. Potable Water Pipeline Project Ø 1422,4 x 12,0 3.551 1.481 2004
16 Spiral Welded Steel Pipes
Customer Project Dimensions(mm x mm)
Quan��es(meters)
Quan��es(tons) Year
KOSKİ KOSKİ Potable Water Pipeline Project KONYA Various Diameters 14.480 1.701 2004
Kahramanmaraş Belediyesi Karasu Potable Water Pipeline Project Various Diameters 14.112 6.689 2004
İller Bankası Potable Water Pipeline Project Various Diameters 29.320 3.175 2004
İSKİ İSKİ Potable Water Pipeline Project Ø 812,8 x 7,1 22.230 3.140 2003
Kahramanmaraş Belediyesi Karasu Potable Water Pipeline Project Ø 1219,2 x 11,0 10.000 3.277 2003
KOSKİ Potable Water Pipeline Project KONYA Various Diameters 10.000 1.600 2002
İller Bankası Potable Water Pipeline Project Various Diameters 100.000 21.000 2002
Sistem Elek.Tes.San. ve Tic. A.Ş.
Potable Water Pipeline Project K.MARAŞ Ø 1422,0 x 12,0 25.000 10.416 2002
İller Bankası Potable Water Pipeline Project Various Diameters 80.000 15.000 2001
Ünal İnşaat San. ve Tic. A.Ş. Foça Piling Project Ø 1219,0 x 10,0 10.080 3.008 2001
Kiska Cesaş İş Ortaklığı NATO Topçular HarbourØ 1220,0 x 12,0 Ø 1220,0 x 10,0
3.3449.024
1.1952.692
2001
Özburak İnşaatSan. ve Tic. Ltd.Ş�.
ASKİ Potable Water Pipeline Project ANKARA Ø 2235,0 x 18,0 2.962 2.914 2001
Ankara Beton BoruSan. ve Tic. Ltd.�.
ASKİ Çamlıdere Barajı Potable WaterPipeline Project ANKARA Ø 2235,0 x 18,0 20.328 20.004 2001
İller Bankası Potable Water Pipeline Project Various Diameters 100.832 9.883 2000
İller Bankası Potable Water Pipeline Project Various Diameters 49.872 11.239 2000
ASKİ ASKİ Potable Water Pipeline Project ANKARA Various Diameters 10.671 2.362 2000
İller Bankası Potable Water Pipeline Project Various Diameters 60.832 3.687 2000
KOSKİ KOSKİ Potable Water Pipeline Project KONYA Various Diameters 11.710 1.255 1999
İller Bankası Potable Water Pipeline Project Various Diameters 73.952 5.488 1999
Ünal İnşaat ve Tic.A.Ş. DSİ Potable Water Pipeline Project GAZİANTEP Ø 1220,0 x 10,0 16.512 3.799 1999
ASKİ ASKİ Potable Water Pipeline Project ANKARA Various Diameters 17.104 2.886 1999
Limak İnşaat A.Ş. DSİ Potable Water Pipeline Project ÇORUM Ø 1016,0 x 8,8 21.992 4.902 1999
İma Mühendislikİnş. ve Tic. Ltd. Ş�.
DSİ Potable Water Pipeline Project ANTALYA Ø 1016,0 x 8,8 15.802 2.596 1998
İller Bankası Potable Water Pipeline Project Various Diameters 478.500 41.193 1998
ASKİ ASKİ Potable Water Pipeline Project ANKARA Various Diameters 12.000 1.430 1997
DSİ DSİ Potable Water Pipeline Project Various Diameters 37.500 4.775 1997
İller Bankası Potable Water Pipeline Project(POLATLI ÇORUM) Ø 1220,0 x 12,0 40.000 14.300 1995
Spiral Welded Steel Pipes 17
REFERENCE LIST OF EXPORTED POTABLEWATER & PILING PIPES
Country Dimensions(mm x mm)
Quan��es(meters)
Quan��es(tons) Year
AlgeriaPlateau El Esnam Water Pipeline ProjectHYDROAMENAGEMENT
Ø 1219,2 x 11,0Ø 711,2 x 7,1Ø 609,6 x 6,3
3.0604.410
16.950
1.003544
1.5892015
FranceWater Pipeline Project Ø 1048 x 8,8 14.000 3.157 2015
AustriaWater Pipeline Project Ø 1016 x 17,0 2.400 1.005 2015
IcelandWater Pipeline Project
Ø 711,2 x 8,8Ø 609,6 x 11,0
6963.828
106622
2015
South AfricaWater Pipeline Project
Ø 711,2 x 6,0Ø 1320,8 x 12,0
10.880620
11.135240
2014
CongoPiling Project Ø 1828,8 x 19,84 5.674 5.022 2014
Equatorial GuineaPiling Project Ø 1200,0 x 10,0 686 204 2013
SerbiaWater Pipeline Project
Ø 1016,0 x 8,0 Ø 914,4 x 10,0Ø 711,2 x 7,1
4.2844.1793.086
852932381
2013
AzerbaijanWater Pipeline ProjectHYDROPARK
Ø 1219,2 x 14,0 2.956 1.230 2013
AngolaPiling Project Ø 914,4 x 20,0 4.018 1.773 2013
AlgeriaPlateau El Esnam Water Pipeline ProjectHYDROAMENAGEMENT
Ø 1270,0 x 8,0Ø 1117,6 x 7,0Ø 1016,0 x 6,3
1.5778.824
74
3931.692
122013
SerbiaWater Pipeline Project
Ø 711,2 x 7,1Ø 711,2 x 9,0Ø 711,2 x 9,0
6.7563.7923.792
833591591
2013
NetherlandsPiling Project 3.912 1.800 2012
AzerbaijanWater Pipeline Project 24.000 1.850 2012
FrancePiling Project
Ø 2043,0 x 15,0Ø 813,0 x 12,5
1.293978,96
971242
2012
AzerbaijanWater Pipeline ProjectHYDROPARK
Ø 1828,8 7.432 3.430 2012
Equatorial GuineaPiling Project Ø 1200,0 & 1300,0 2.574 795 2012
AlgeriaOud AthmaniaAin Kercha Water PipelineProjectANBT
Ø 2438,4 x 12,7Ø 2235,2 x 11,9Ø 2438,4 x 12,7Ø 2438,4 x 12,7
4.5943.320
10.78410.700
3.4902.1668.1938.129
2012
18 Spiral Welded Steel Pipes
Country Dimensions(mm x mm)
Quan��es(meters)
Quan��es(tons) Year
Azerbaijan Water Pipeline ProjectHYDROPARK Ø 1625,6 x 14,0 10.000 5.564 2012
Algeria BoussiabaBeni Haroun WaterPipeline ProjectANBT
Ø 1422,4 x 11,0Ø 1625,6 x 12,5Ø 2032,0 x 16,0
17.68512.175
291
6.7716.054
2312011
SyriaWater Pipeline Project 2.574 807 2011
ColombıaPiling Project 1.500 900 2011
CezayirIghil EmdaMahouane Su Boru Ha� ProjesiANBT
Ø 1828,8 x 14,5Ø 711,2 x 8,8Ø 711,2 x 7,1
43.0004.000
19.6307.956
32.0002.6003.0001.000
2009
PortugalWater Pipeline Project Ø 1219,2 x 10,0 4.069 1.215 2009
Saudi ArabiaShuqaiq Water Transmission SystemsSWCC
16.763 2.250 2009
AlgeriaWater Pipeline ProjectANBT
Ø 1219,2 x 14,0 2.500 1.040 2009
AlgeriaWater Pipeline ProjectANBT
Ø 1219,2 x 14,0 1.900 791 2009
JordanWater Pipeline ProjectDISI
92.881 61.087 2009
ItalyWater Pipeline Project Ø 711,2 x 7,5 6.000 781 2008
PeruPiling Pipeline Project Ø 914,4 x 18,0 1.190 474 2008
AzerbaijanWater Pipeline Project Ø 2032,0 x 18,0 8.190 7.321 2008
AzerbaijanWater Pipeline Project Ø 2032,0 x 14,0 7.000 4.877 2008
TurkmenistanWater Pipeline Project 2.305 655 2008
NigeriaPiling Pipeline Project
Ø 762,0 x 14,3 Ø 914,4 x 15,0
6.8955.000
1.8201.665
2007
Reunion IslandPiling Project
Ø 762,0 x 12,0 Ø 762,0 x 11,2
361.537
113493
2006
FranceWater Pipeline Project
Ø 914,4 x 11,1Ø 863,6 x 11,1
2.7302.730
675675
2004
EgyptWater Pipeline Project Ø 524,0 x 12,0 10.000 1.515 2004
Spiral Welded Steel Pipes 19
OIL AND NATURAL GAS PIPELINE PRODUCTION
Standard Material Grade Diameter Wall Thickness Cer�fica�on Details
API 5L PSL2 X70 PSL2
56 inch56 inch48 inch48 inch
10,45 mm (141.899 meters)16,67 mm (34.492 meters)19,45 mm (300 meters)16,67 mm (228 meters)
Line Pipe for TRANS ANATOLIAN NATURAL GAS PIPELINE TURKEYProject Years: 2015 2016
API 5L PSL2 X65 PSL2 24 inch 9,53 mm (30.000 meters)12,7 mm (5.000 meters)
Line Pipe for SONATRACH AlgeriaHassi Messaoud ProjectComple�on Date: October 2015
API 5L PSL2 X52 PSL2 16 inch 7,10 mm (12.750 meters)Line Pipe for GAMA POWER Kırıkkare Natural Gas Loop Line Comple�on Date: October 2014
API 5L PSL2 ISO 3183 PSL2
X52 PSL2X60 PSL2
16 inch20 inch
10,3 mm (15.500 meters)14,3 mm ( 7.500 meters)
Line Pipe for CAMEG ALGERIAComple�on Date: August 2013
EN 102082 X70 PSL2 32 inch 10,0 mm (10.000 meters) Line Pipe for OTF HUNGARYComple�on Date: May 2013
API 5L PSL2 ISO 3183 PSL2 X65 PSL2 36 inch
14,3 mm (8.275 meters)15,9 mm (5.589,5 meters)20,6 mm (3.455 meters)
Line Pipe for BOTAŞ Önerler Keşan (Gelibolu) Natural Gas Pipeline,Esenyurt Ambarlı Loop LineComple�on Date: October 2013
API 5L PSL2 ISO 3183 PSL2 X65 PSL2
40 inch
16 inch
11,90 mm (30.346 meters)14,30 mm (3.315 meters)6,40 mm (20.832 meters)7,1 mm (971 meters)
Line Pipe for BOTAŞ Diyarbakır Bismil BatmanNatural Gas PipelineComple�on Date: May 2010
API 5L PSL2 ISO 3183 PSL2 X60 PSL2 36 inch 24,40 mm (350 meters) Line Pipe for SONATRACH ALGERIA
Comple�on Date: September 2009
API 5L PSL2 ISO 3183 PSL2 X65 PSL2 36 inch 11,12 mm (24.500 meters)
14,30 mm (24.380 meters)Line Pipe for BOTAŞ BozüyükSeçköy Loop LineComple�on Date: January 2008
API 5L PSL2 ISO 3183 PSL2 X65 PSL2 40 inch
11,90 mm (101.772 meters)14,30 mm (1.034 meters)17,50 mm (519 meters)
Line Pipe for BOTAŞAdiyamanŞ.UrfaElazığDiyarbakır Natural GasTransmission Pipeline Project (Phase3)Comple�on Date: July 2007
20 Spiral Welded Steel Pipes
Standard Material Grade Diameter Wall Thickness Cer�fica�on Details
API 5L PSL2 ISO 3183 PSL2 X65 PSL2 42 inch 12,70 mm (45.817 meters)
BOTAŞLine Pipe for AzerbaijanTurkey Natural Gas Pipeline(Shah Deniz Project ) (Phase1) Comple�on Date: December 2006
API 5L PSL2 ISO 3183 PSL2 X60 PSL2 30 inch
9,52 mm (79.500 meters)11,12 mm (900 meters)14,27 mm (3.150 meters)17,47 mm (31.500 meters)
NIGC Payandan (IRAN)Tabriz Pipeline ProjectComple�on Date: July 2006
API 5L PSL2 ISO 3183 PSL2 X65 PSL2 18 inch
5,6 mm (55.776 meters)6,4 mm (18.273 meters)7,9 mm (727 meters)
BOTAŞEast Black Sea Natural Gas Pipeline Phase IIComple�on Date: November 2006
API 5L PSL2 ISO 3183 PSL2 X60 PSL2 24 inch
7,92 mm (136.000 meters)9,52 mm (3.000 meters)11,12 mm (12.000 meters)14,3 mm (4.000 meters)
NIGC (IRAN)Natural Gas Pipeline From Central Stores toOrumiyeh Via SahlanComple�on Date: 2005
API 5L PSL2 ISO 3183 PSL2 X65 PSL2 40 inch
24 inch11,90 mm (183.250 meters)7,1 mm (42.050 meters)
Line Pipe for BOTAŞ MalatyaGaziantepTransmission Pipe Line ProjectComple�on Date: 2003
API 5L PSL2 ISO 3183 PSL2 X52 PSL2 20 inch 7,9 mm (1.004 meters)
SONATRACH ALGERIAHaoud El Hamra Arzew Oil PipelineComple�on Date: 2003
API 5L PSL2 ISO 3183 PSL2 X52 PSL2 24 inch 8,7 mm (30.000 meters)
EGO (INDET TÜRKERLER)Ankara Natural Gas New Transmission and Distribu�onComple�on Date: 2003
API 5L PSL2 ISO 3183 PSL2
X65 PSL2X65 PSL2X52 PSL2X52 PSL2X52 PSL2X52 PSL2
36 inch36 inch32 inch28 inch24 inch12 inch
11,1 mm (18.000 meters)14,3 mm (4.000 meters)11,9 mm (8.000 meters)10,3 mm (7.000 meters)8,7 mm (21.000 meters)5,2 mm (500 meters)
EGO (INDET TÜRKERLER)Ankara Natural Gas New Transmission and Distribu�onComple�on Date: 2002
API 5L PSL2 ISO 3183 PSL2
Grade B API 5L PSL2Grade B API 5L PSL2
20 inch24 inch
7,14 mm (2.800 meters)7,92 mm (1.250 meters)
İGDAŞİstanbul Natural Gas Distribu�onComple�on Date: 2001
Spiral Welded Steel Pipes 21
40 Export MoreThanCountries
CHALLENGE FOR A BETTERINFRASTRUCTUREIN THE WORLD
24 Spiral Welded Steel Pipes
PRODUCTION RANGE
CALCULATIONS RELATED TO PIPEPRODUCTION
1. Weight Calcula�on of Pipes:W : 0.02466 (Dt) x t. (kg/m)D : Outer Diameter of Pipe (mm)t : Wall Thickness of Pipe (mm)W : Unit Weight of Pipe (kg/m)
2. Hydrosta�c Test Pressure: Hydrosta�c test pressure is calculated by the calcula�on methodthat consists of a stress which is lower than yield strength of steel.
P : Hydrosta�c Test Pressure (bar)k : The percentage of yield strength included in the calcula�ons : Defined Minimum Yield Point Tension (MPa)t : Wall Thickness of Pipe (mm)D : Outer Diameter of Pipe (mm)
According to API 5L:GradeA: k=0,60GradeB: k=0,60X42 X80: k=0,60 Outer Diameter<5 9/16 inchesk=0.75 Outer Diameter 6 5/88 5/8 ink=0.85 Outer Diameter 10 3/418 ink=0.90 Outer Diameter > 20 in
3. Unit Surface Area : A=D x π x 103 (m2/m)A : Unit Surface Area (m2/m)D : Outside Diameter of Pipe (mm)
4. Helix Angle of Produc�on:
B : Width of Coil (mm)D : Outside Diameter of Pipe (mm)
5. Produc�on Time for 1m. of Pipe: T= 1 / (Cos Ѳ x V)T : Produc�on Time (min.)Ѳ : Produc�on Hellical AngleV : Welding Speed (m/min.)
26 Spiral Kaynaklı Çelik Borular
P= 2 0 x k x s x tD
Cos Ѳ = BπD
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