eco adhesives & laminating system
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Eco Adhesives & Laminating System
LUGGAGETEXTILES ANDGARMENTS AUTOMOTIVE FOOTWEAR ELECTRONIC INDUSTRIAL
Total assembly solutions provider, ASSEMS
Adhesives have a long history and are the core material for most production processes in recent industry.ASSEMS was established in 2003 named Optim for the development of eco-friendly & human-friendly adhesives and has continuously grown in the field of adhesives.Our environment-friendly film-adhesive is produced by eco-friendly methods without solvents and allows you to achieve low-cost and high-efficiency.Our primary field was the shoe industry for the first time, we were registered with Nike as a supplier for hot-melt film adhesive and process of bonded fabric. Now we are extending our business field to bags, clothes, motorcars and electric products.Our 3 major businesses are the production of hot-melt film, laminating & coating of fabrics with our film, and production of hot-melt laminating machine.We can supply full package service to customers for bonding and laminating.We assure the environment will be one of the focusing points for quality standards.The world is trying to preserve environment of Earth through Kyoto protocol, Copenhagen climate change conference etc.but still too far to expect their real action.With continuous efforts to save the Earth, ASSEMS is making it be possible now.
Introduction
Ji Sang, Jang | President
2003.062003.122004.092005.012005.072005.122006.012006.062007.032007.052007.072008.032008.102009.042010.032010.112011.012011.042011.08
OPTIM Co., Ltd. establishedSelected to new technology company from Ministry of commerce, Industry and EnergySelected to brilliant company from the Small & Medium Industry Promotion CorporationLamination facility approved by NIKE KoreaDesignated to Venture business company from the Small & medium Industry Promotion CorporationISO 9001 & 2000 CertificationIndustrial technology innovation awardExport blue chip medium and small enterprises choicePusan appointment 1000 guidance corporationCertification NEP “Hot melt film adhesive for insole”
Republic of Korea area reform contest prime minister Prize-winningSpecial permissions reform style smaller enterprise choiceOPTIMA established in Guangzhou, ChinaOPTIM VINA established in Hochiminh, VietnamOPTIM JAYA established in IndonesiaGreen CertificationChange Company name to ASSEMS Inc.Optim Fuzhou established in Fuzhou, ChinaHQ expanded and moved to new location
History
Table of Contents
Form of ASSEMS Hot-melt Film 6Advantage of ASSEMS Hot-melt Film 6Comparison with other glues 7Key Features of ASSEMS Hot-melt Film 7ASSEMS’ Products 8ASSEMS field 8Applications in Industries 9How do we improve the workplace & our planet? 10
FA-1000 12FA-2000 12FA-3000 13FA-4000 13FA-7000 14FA-8000 14Film Production 15No-sew Process 16Sock-liner process 16Ortholite Hotmelt coating process 17Butterfly System 18
AFM-1600T Lamination Machine 20Lamination Process 22Coating process 23Laminating / Coating Flow Chart 24AFM-450S Mini-Lamination Machine 25AHP-400S Heat Pressing Machine 26
Technology Innovation
Hot-melt Adhesive Film
Machinery
4 | www.assems.com
Technology Innovation
Form of ASSEMS Hot-melt Film
Advantage of ASSEMS Hot-melt Film
Comparison with other glues
Key Features of ASSEMS Hot-melt Film
ASSEMS’ Products
ASSEMS field
Applications in Industries
How do we improve the workplace & our planet?
Form of ASSEMS Hot-melt Film Advantage of ASSEMS Hot-melt Film
•No release paper and no toxic solvent for clean environment and no environmental pollution
•Various kinds of hot-melt film bases for various materials
•Consistent & strong bonding strength and breathability
•Environment-friendly process for workers
•Possible to make width 44” to 60”(112~152cm)& thickness 15~300um
•Various application for shoes, garments, clothes, automobile, furniture, bags, album, printing etc.
Shape •Film Type of Adhesive
Form•Available both with release paper and without releasepaper
Width •36inch (92cm) ~ 60inch (152cm)
Thickness •20um (0.02mm) ~ 300um (0.3mm)
Key Features •Environment Friendly Adhesives•Passed SGS Analysis•Approved Material by Global Footwear Brands•Recyclable Material
6 | www.assems.com
Technology Innovation
Comparison with other glues Key Features of ASSEMS Hot-melt Film
Original adhesive•Use toxic solvent•Liquid & block Type•Apparent bad smell•Direct spread working no constant spread•Poor factory environment
ASSEMS hot-melt Film
•Non solvent type•Film type•No smell•Film from product constant spread
•Clean factory environment
Eco Adhesives & Laminating System | ASSEMS | 7
Usage•Various & Specialized Adhesive Film•Laminating & Coating and No-Sew & FUSE
Form•Adhesives Film with the Carrier and without the Carrier both available
Skill•Alternative for Solvent Glues •Quality Management with Assems’ Own Technology
Performance•Strong Adhesion & Breathable Function •Easy and Convenient Usage for Workers
Environment •No Toxic Solvent & Environment Friendly Process
Technology Innovation
ASSEMS’ Products ASSEMS field
8 | www.assems.com
Technology Innovation
Hot-melt Adhesive Films
•FA-1000 Series •FA-2000 Series •FA-3000 Series•FA-4000 Series •FA-7000 Series •FA-8000 Series
Laminating & Coating Machine
•AFM-1600T•AFM-450S
Heat Pressing Machine
•AHP 400S
AdhesivesResearch &
Development
No-sewingProcess
Hot-melt FilmAdhesives
LaminatingMachinery
LaminatingProcess
CoatingProcess
Applications in Industries
Technology Innovation
Eco Adhesives & Laminating System | ASSEMS | 9
Footwear
Military Defense
Luggage
Household Applications
Textiles and Garments
Automotive
Leather
Industrial
General
Eco Adhesives & Laminating System
No Toxic Solvents & Odorless
Better for Workers
Scraps are Recyclable
Release Paper both Available (with and without)
Clean Factory
Consistent Spread
More Cost-Effective
Use on a Wide Range of Materials
Assems’ Patented Equipment
Save Time & Money (Productivity)
How do we improve the workplace & our planet?
10 | www.assems.com
Technology Innovation
Hot-melt Adhesive Film
FA-1000
FA-2000
FA-3000
FA-4000
FA-7000
FA-8000
Film Production
No-sew Process
Sock-liner process
Ortholite Hotmelt coating process
Butterfly System
FA-1000 FA-2000
12 | www.assems.com
Hot-melt Adhesive Film
Acryl Base : FA-1150
Application
Density(g/㎠)
M.P(℃)
S.P(℃)
M.I(g10min)
Width(inch)
Thickness(㎜)
Working Temp(℃)
0.95~0.99 60~140 32~110 0.4~20 36~60 0.015~0.150 70~130
Coating of reinforcement mat'l(6oz Canvas, Non-woven), EVA, Neoprene, Lycra, Reflective mat'l with low working temp
Application
Density(g/㎠)
M.P(℃)
S.P(℃)
M.I(g10min)
Width(inch)
Thickness(㎜)
Working Temp(℃)
0.95~0.99 85~95 70~75 15 36~60 0.015~0.150 100~130
PU foam, tricot lamination for shoes, automobile, furniture etc
Adhesive for a General Purpose
EVA Base : FA-2100N, FA-2010, FA-2150
Function
60% Acryl•30% Hydrocarbon Resin•10% Others
Composition
Colorless Translucent Film
Appearance
No Toxic•Odorless•Recyclable•Clean Factory•Save time & money
Key Features
Adhesive for a General Purpose
Function
60% Ethylene Vinyl Acetate•30% Hydrocarbon Resin•10% Others
Composition
Colorless Translucent Film
Appearance
No Toxic•Odorless•Recyclable•Clean Factory•Save time & money
Key Features
Application
Density(g/㎠)
M.P(℃)
S.P(℃)
M.I(g10min)
Width(inch)
Thickness(㎜)
Working Temp(℃)
0.95~0.99 85~95 70~75 15 36~60 0.015~0.150 100~130
Coating of reinforcement mat'l(6oz Canvas, Non-woven),hysock, sockliner for mold(insole), IP hybrid, butterfly system
Application
Density(g/㎠)
M.P(℃)
S.P(℃)
M.I(g10min)
Width(inch)
Thickness(㎜)
Working Temp(℃)
0.97~1.01 110~170 80~150 0.4~4 36~60 0.02~0.150 130~150
TPU lamination with reinforcement without Non-yellowing,Satin lamination for sublimation
Hot-melt Adhesive Film
Eco Adhesives & Laminating System | ASSEMS | 13
FA-3000 FA-4000Poly-olefin Base : FA -3030, FA-3050 Poly-ester Base : FA-4100
Adhesive for a general purpose & die-cut and molded sockliner
Function
70% Poly-Olefin•25% Hydrocarbon Resin•5% Others
Composition
Colorless Translucent Film
Appearance
No Toxic•Odorless•Recyclable•Clean Factory•Save time & money
Key Features
Adhesive for a general purpose & poly-ester based textile & TPU
Function
70% Poly-Ester•25% Hydrocarbon Resin•5% Others
Composition
Colorless Translucent Film
Appearance
No Toxic•Odorless•Recyclable•Clean Factory•Save time & money
Key Features
FA-7000 FA-8000
14 | www.assems.com
Hot-melt Adhesive Film
Adhesive for No-Sew purpose & PU Synthetic & TPU & Ortholite
Function
70% Poly-Urethane•30% Others
Composition
Colorless Translucent Film
Appearance
No Toxic•Odorless•Recyclable•Clean Factory•Save time & money
Key Features
Adhesive for No-Sew purpose
Function
70% Poly-Urethane•30% Others
Composition
Colorless Translucent Film
Appearance
No Toxic•Odorless•Recyclable•Clean Factory•Save time & money
Key Features
Application
Density(g/㎠)
M.P(℃)
S.P(℃)
M.I(g10min)
Width(inch)
Thickness(㎜)
Working Temp(℃)
0.95~0.99 60~140 32~110 0.4~20 36~60 0.015~0.150 70~130
Coating of TPU, PU synthetic, PU skin layer for No-Sewing, Ortholite Foam(Virgin Foam)
Application
Density(g/㎠)
M.P(℃)
S.P(℃)
M.I(g10min)
Width(inch)
Thickness(㎜)
Working Temp(℃)
0.95~0.99 60~140 32~110 0.4~20 36~60 0.015~0.150 70~130
Coating of TPU, PU synthetic, PU skin layer for No-Sewing, Ortholite Foam(Virgin Foam)
Poly-urethane Base : FA-7300, FA-7300C, FA-7300P, FA-7400, FA-7400P Poly-urethane Base : FA-8300C, FA-8300P
Eco Adhesives & Laminating System | ASSEMS | 15
7. Film Recycling Process
① Mixing → ② Raw material Pelletizing Machine ④ Drying ⑤ Mop up ⑥ Cutting to pellet
① Raw material input ② Melting ③ Cooling by water
Input Meltingmaterial
Output
Cooling bywater
Mop up waterand Cutting
Recyclepellet
Factory
Scrap Film
Recycle Center
Transporter company
➞ ➞ ➞
PassPass Pass
Pass
Fail
Fail
Fail
Fail
Fail
Technical Feedback
Material Feedback
1.Compounding 2. Pelletizing 3. Blowing
3. T-die
4. Rolling
5. Packing6. Storage
Recycle
Thickness/Weight
Inspection
Melting Temp.
Qualitative/Quantitative
AnalysisQC Check
Film Production ASSEMS Hot-melt adhesive film
No-sew Process Sock-liner process
16 | www.assems.com
Hot-melt Adhesive Film
Bonding strength : Above 2.5Kg/cm
➞ ➞
➞ ➞
1. Coating 2. Cutting
3. Heat pressing 4. Finished goods
Size cutting
Finish
Heat pressure(EVA+FA-3050+Top cloth)
Heat pressure(EVA+FA-3050+Top cloth)
1. Die cut sockliner process
2. Molded sockliner process
EVA sheet
FA-3050
Top cloth
➞
➞ ➞
FA-3050
Top cloth
EVA sheet
Hot-melt Adhesive Film
Eco Adhesives & Laminating System | ASSEMS | 17
Ortholite Hotmelt coating process
➞
Laminated HMA film
Coated Low density EVA form FA-2100N 40㎛Coated EVA form FA-2150 40㎛Laminating Ortholite form with FA-7400 50㎛
FA-7000 Series is PU Base copolymer
EVA sheet to PU foam(OrthoLite)directed comolding sockliner processSoft touch and very strong laminating strength.
➞ ➞
FA-7400Otholite
Textile
Cutting
Coated Low density EVA
Coated EVA
LaminatedOrtholite
Cutting Molding Press Cutting Press
➞ ➞ ➞
Transfer paper
Textile
Hot-melt Film FA-3050
EVA
➞Cutting
➞Cooling
Flat Heat press250℃X10sec
Separatingtransfer paper35~40℃
Out 35~40℃
Filon moldDirect heat180℃EVA 120℃3’30”Cooling2’30”
➞Cutting
➞ ➞
■ Total dimension : 2㎡■ Total insole dimension : 1.5㎡■ Coefficient of utilization : 75%
Recycling Heat Chamber Molding Press Cutting Press
Butterfly System
18 | www.assems.com
Hot-melt Adhesive Film
Machinery
AFM-1600T Lamination Machine
Lamination Process
Coating process
Laminating / Coating Flow Chart
AFM-450S Mini-Lamination Machine
AHP-400S Heat Pressing Machine
Power Supply
Heater
Temperature
Speed control
Air
Belt Size (Width*Length)
Dimension
380V/(4P)
62.0kw
0~300℃
5~25 Sec
0~6kg/㎠
Upper : 1,600 X 6,040 Lower : 1,600 X 7,640
5,500 X 2,150 X 1,180
•Handles adhesives & substrates up to 60”wide.
•FAM-1600 can also handle sheet feed applications.
•Constant and high pressure by air cylinder and silicon roller.
InputRack
Belt type Fusing Press M/C Pressingroll
Coolingrack
1st Rolling Tensionbar
Finishedgood rolling
Total Length : 16,400mm Width : 1,600mm
•The length of each process line can be changed according to work place.
Specification
Outline
20 | www.assems.com
Machinery AFM-1600T Lamination Machine
•Optimum bonding condition & exact temperaturecontrol system - Within 5 temp. deviation
•Multiple layers of materials can be laminated and coated process at one time.
••Control Box- Easy to operate and visible process control.
••Unique technical skills- Laminating system & temp. control method.- The releasing textile coated by silicon manufacturing method.➞➞ Protected by patent rights
Eco Adhesives & Laminating System | ASSEMS | 21
Lamination Process
22 | www.assems.com
Machinery
Input rack Laminating & Coating M/C
(FAM-1600)
Press rolling Cooling Tension bar Rollingsystem
Outline Heating Press & Cooling Press
Textile
Hot-melt Film
Textile
1.Input rack 2.Laminating &Coating M/C
3.Pressrolling
4.Cooling 5.Tension bar 6.Rollingsystem
Cooling Fan
Pressing Roll :To strengthen bonding power
Temperature sensor : Protected by patent rights•Pressure : 1~20kg/㎠
•Cooling Temp. : 110℃
Coating process
Machinery
Eco Adhesives & Laminating System | ASSEMS | 23
Input rack
Releasetextilerolling
Laminating &Coating M/C(FAM-1600)
Press rolling Cooling Releasetextile
Tension bar
Rollingsystem
Outline
Textile
Hot-melt Film
Release textile
1.Input rack 2.Laminating &Coating M/C
3.Pressrolling
4.Cooling 5.Releasetextilerolling
6.Tensionbar
7.Rollingsystem
Release textile
Laminating / Coating Flow Chart
24 | www.assems.com
Machinery
6. 1st Rolling
Release textile: Roll out toreuse releasing textile
7. Finished good rolling
Coated material
3. Pressing
One more pressing for stablebonding & surface
1. Input rack
4. Cooling
For fast binding to preventwrinkle and curling
2. Laminating & Coating machine (AFM-1600T )
•Pressure : 1~5kg/㎠•Temp. : 100~140℃•Speed : 5~10M/min
5. Tension Bar
To prevent shrinkage &help exact rolling
TextileHMA Film
Release Textile :Able to be used semi-permanently.Protected by patent rights Tension wheel :
Prevention of material wrinkleMultiple layers can be available.
Lid - Find the problem easily
Emergency Switch Possible to measure the temp upper/lower belt respectively.
AFM-450S
Machinery
Eco Adhesives & Laminating System | ASSEMS | 25
Description
Weight
Motor
Heater
Temp Range
Conveyor Speed
Belt size (mm)
1800 x 920W x 1060H
140kg
2P,220V (1/30), 0.1HP
220V x 3kw
0~250℃
1~ 8m/sec
upper : 500 x 1660
lower : 500 x 2090
Specification
General Information
CompletePut outPut inCut and put together
•The machine is well-suited for sample laminating and coating.•Handles adhesives & substrates up to 45cm wide.•Very easy to process.
Mini-Lamination Machine
AHP-400S
26 | www.assems.com
Machinery
Power Supply
Heater Capacity
Air
2nd Oil Pressure
Heater Press Area
Gross Weight
Length X Width X height
380V 4P
3kw
0~6kg/㎠
0~90kg
400 X 400
609kg
1,390 X 850 X 1,700
Specification
Heat Pressing Machine
General Information
Cutting Stacking Heat pressing Completion
•Optimized to fit with No-Sew and FUSE process•Suitable with Film Adhesives•Easy and safe to operate for workers
Properties and Usage of ASSEMS Hot-melt Film
DescriptionFA-1000Series
1150FA-2000 Series
2010EVARoll
20~15036~60
500·1000
PolyacrylRoll
20~15036~60
500·100090~95125~135
20NormalSoft
Base PolymerPacking unit
Melting Point (℃)Process temperature (℃)Working Time ±5VentilationTouchApplicable material
Thickness (μm)Width (inch)Length (M)
CottonSpan (Lycra)AcetatePolyesterGlossy nylonFelt (Non Woven)AluminumStainlessCopperCopper platePolypropylene (PP)PE,TPO (Thermo Plastic Olefin)PVCPC (Polycarbonate)PU, PET (polyethylene terephthalate)TPU (Thermo Plastic Urethan)EVAAS (Polystyrene, styrofoam)ABSFRPPaperRubber with sulfurRubber without sulfurCeramicSynthetic leatherNatural LeatherHard woodSoft wood
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90~95130~140
20
70~75105~115
20NormalSoft
85~90125~135
20
PolyurethaneRoll
30~30036~54
500·300110~115120~130
25
115~120130~140
25Low
Very Soft
135~140140~150
25
PolyolefinRoll
20~15036~60
500·1000
NormalHard
90~95125~135
20
105~110135~145
20
PolyesterRoll
20~15036~60
500·1000105~110140~160
20HighNormal
2150FA-3000 Series
3030 3050FA-4000 Series
4100FA-7000 Series
7100 7300 74002100 N
Spec.
Textile
Metal
SyntheticResin
An inorganiccompound
Wood(furniture)
◎ Red-Best ◯ Black-Good
❶ HEAD OFFICEEULSUKDO DAERO 873 BEON GIL 31(GAMCHEON DONG), SAHA-GU, BUSAN, KOREA
TEL : 82-51-713-3900 FAX : 82-51-711-3900 mail : mail@assems.com www.assems.com
❷ JAPAN BRANCH
1-9-23-201 KAWAGISI TODASI SAITAMAKEN 335-0015, JAPAN
TEL : 81-48-452-8075 FAX : 81-48-452-8079
❸ CHINA FZ FACTORY
MAWEI DISTRICT CHANGXING ROAD NO. 37, FUZHOU, CHINA
TEL : 86-591-83697987 FAX : 86-591-83697585
❹ CHINA GZ FACTORY
HUAISANXIAOZUPANG, LIANMAROAD, DASHA MANAGEMENT AREA, DALINGSHAN TOWN, DONGGUAN CITY, CHINA
TEL : 86-769-81159265 FAX : 86-769-81159275
❺ VIETNAM FACTORY
TAN PHUOC KHANH TOWN, TAN UYEN DSTRICT, BINHDOUNG PROVINCE, VIETNAM
TEL : 84-932-263-598
❻ INDONESIA FACTORY
KAW.MILLENNIUM INDUSTRI EATATE BLOA. 22/3A, BUDI MULYA,CIKUPA, TANGERANG, BANTEN 15710 INDONESIA
TEL : 62-21-5940-2265 (M.P : 62-8128009812)
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