ds6 xfel-cryomodule design&assembly industrial studies
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XF
EL
-Cry
om
od
ule
De
sig
n&
As
se
mb
ly
Ind
us
tria
l S
tud
ies
Bern
d P
ete
rsen
DE
SY
–M
KS
-(t
echnic
al coord
inato
r)
phone: +
49 4
0 8
998 3
596
Bern
d.P
ete
rsen
@desy.d
e
Part
of
EU
RO
FE
L D
esig
n
Part
of
EU
RO
FE
L D
esig
n
Stu
dy
Stu
dy
Wo
rkp
ackag
eW
ork
packag
eD
S6
DS
6
BE
SS
Y a
nd
DE
SY
B
ES
SY
an
d D
ES
Y a
reare
part
ners
part
ners
in D
S6
in D
S6
Motivation
Pre
para
tion
of
the
Eu
rop
ean
XF
EL
-Pro
ject
and o
ther
superc
onductin
glin
ac
based
FE
L-lig
ht
sourc
es
like
the
BE
SS
Y F
EL
In p
art
icula
r, p
repara
tion
of
the
serialpro
duction
of
about
120
XF
EL-c
ryom
od
ule
sfo
rth
eE
uro
pea
n X
FE
L-P
roje
ct
Input
for
the
final desig
nan
d a
ssem
bly
pro
ce
dure
sfo
rth
e
XF
EL-c
ryom
od
ule
s
Each
cry
om
od
ule
consis
tof:
8 1
.3 G
Hz 9
-cell
Nb c
avitie
s
1 m
agnet
package
2 t
herm
al shie
lds
8 m
ain
RF
cou
ple
rs
8 c
old
tuners
Scope
Th
e p
resen
t cry
om
od
ule
assem
bly
pro
ce
du
res a
nd
so
me a
sp
ects
of
the p
resen
t d
esig
n s
hall
b
e a
naly
zed
an
d q
uesti
on
ed
wit
h r
esp
ect
to
the m
ost
co
st
eff
ecti
ve s
eri
al
pro
du
cti
on
.
The k
ey a
spects
of
the s
tud
y a
re a
s f
ollo
ws:
1.2
.1 D
efine t
he a
ssem
bly
pro
cedure
1.2
.1 A
naly
ze c
ost-
reductio
n a
nd p
roductio
n e
ffic
iency m
ea
sure
s
1.2
.3 A
naly
ze p
erf
orm
ance im
pro
vem
ent
measure
s
1.2
.4 S
upply
a c
ost
estim
ate
for
the m
odule
pro
duction
A s
ubsta
ntial p
art
of
the I
S s
hall
be t
he p
resence o
f C
ON
TR
AC
TO
R’s
expert
s d
uri
ng t
he a
ssem
bly
of
two p
roto
type
cry
om
odule
sa
t D
ES
Y.
Industr
ial X
FE
L-c
ryom
od
ule
desig
nand a
ssem
bly
stu
dy
Su
pp
ort
ed
Su
pp
ort
ed
by
by
the
the
EU
RO
FE
L
EU
RO
FE
L d
esig
nd
esig
nstu
dy
stu
dy
Cry
om
odule
Assem
bly
Cle
an r
oom
assem
bly
Assem
bly
outs
ide
cle
anro
om
the
stu
dy
sh
all
cover
cle
an r
oom
assem
bly
and t
he
assem
bly
outs
ide
cle
anro
om
Sta
rtpoin
t:str
ing
assem
bly
in c
leanro
om
(all
part
sare
teste
dand r
ea
dy
for
assem
bly
)
Pre
req
uis
ite
so
f th
eC
ON
TR
AC
TO
R
(ke
yte
chn
olo
gie
s)
1)
Experi
ence o
f serial pro
ductio
nof
larg
e P
art
icle
Accele
rato
r
Com
ponents
.
2)
Experi
ence o
f desig
n a
nd c
onstr
uctio
n o
f C
ryog
enic
Com
ponents
used a
t liq
uid
heliu
m t
em
pera
ture
s.
3)
The K
no
w-H
ow
of
ind
ustr
ial seri
al pro
ductio
nat
ha
nd.
‚should
have‘crite
ria:
4)
Experi
ence o
f app
lied
Cle
an-R
oom
Techno
log
y(1
0-1
00
AS
TM
)
5)
Experi
ence o
f app
lied
Ultra
-Hig
h-V
acuum
Techniq
ues
(oil-
and p
art
icle
fre
e).
6)
Genera
l e
xperi
ence in t
he a
pplic
atio
n o
f exte
nsiv
e a
nd
part
icula
r Lo
w T
ole
rance Q
ualit
y A
ssura
nce P
rocedure
sin
the r
equire
d f
ield
s
Pro
cure
men
tP
roce
du
res
EU
cal
l
for
ten
der
Sel
ecti
on
of
suit
ed
con
trac
tors
for
bid
din
g
Au
dit
ing
of
suit
ed
con
trac
tors
Sp
ecif
icat
ion
(fra
mew
ork
of
stu
die
s)
bid
din
g
Sel
ecti
on
of
suit
ed
off
ers
&
con
trac
tin
g
Mo
du
le
asse
mb
ly
Rep
ort
s
on
asse
mb
ly
stu
die
s
Su
per
vis
ing
con
trac
tors
Sp
ecif
icat
ion
of
crit
eria
21
.01
.200
5
22.0
4.2
005
Ind
ustr
ial
XF
EL
-cry
om
od
ule
desig
nan
d a
ssem
bly
stu
dy
NextC
ryom
odule
Pro
toty
pes
to b
e
ord
ered
XF
EL
-pro
toty
pe
2007
> 2
8 M
V/m
XF
EL
-
Pro
toty
pe
11
To
be
ord
ered
FN
AL
2007
????
M
V/m
TT
F-I
II p
lus
10
to b
ord
ered
XF
EL
pre
pa
rati
on
s
2006
> 2
8 M
V/m
TT
F-I
II p
lus
9
to b
e
ord
ered
XF
EL
pre
pa
rati
on
s
VU
V-F
EL
sp
are
2006
> 2
8 M
V/m
TT
F-I
II p
lus
8
com
ple
teV
UV
-FE
L s
pa
re1
2/
2005
20
-25
MV
/mT
TF
-II
7
com
ple
teA
CC
6 i
n V
UV
-
FE
L
1 /
2006
> 3
5 M
V/m
TT
F-I
II6
mat
eria
lco
mm
ents
asse
mb
ly d
ate
requ
ired
acce
lera
tin
g
fiel
d
typ
ep
rodu
ctio
n
No
.(*)
(*)
the p
roduction n
um
ber
doe
s n
ot
necessari
ly d
efine t
he o
rder
of
assem
bly
Deliv
era
ble
sF
our
report
so
n t
he
specifie
dis
sues:
1)
Report
on a
ssem
bly
of
mo
dule
6
2)
Report
on a
ssem
bly
of
mo
dule
8
3)
Report
on B
ES
SY
-FE
L c
ryom
odu
lespecia
lis
sues
(cw
-opera
tion)
4)
Fin
al re
port
The
report
sshall
cover
als
o s
pecia
l
issues,
as s
pe
cifie
d
These r
eport
sw
ill b
epub
lish
ed
as p
art
of
the
EU
RO
FE
L-S
tud
y
Cost
issues
sh
all
be
covere
din
separa
ted
att
achm
ents
to t
he
report
s.
These a
ttachm
ents
are
confide
ntiala
nd w
ill n
ot
be
publis
he
d.
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