dfm (design for manufacturing) example bluestar mould - automotive mold making

Post on 09-Aug-2015

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Date:23/4/15 Page: 1/35

1 、 Mold Information

Mould No BSM88k11.3

Part No TANK_OUT_96x149

Cavities 1x1

Material PA66+GF30%

Shrinkage 0.6%

sprue Hot sprue (valve)

Cavity/core steel CAV/COR:2344(HRC48°-52°)

Slider/lifter steel 2344(HRC48°-52°)

Surface finish CAV:600#/COR:320#

Slider 4

Lifter 2

Part size (mm) 174.8X163.77X131.22

Difficulty index 3

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2 、 Gate

pin gate

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3 、 Cavity & Core

cavity

core

PL

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4 、 Parting Line

Parting line

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5 、 Layout

Layout

TOP

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6 、 Slider

slider

slider

slider

slider

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Slider parting line

The slider is Hydraulic drive

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Slider parting line

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Slider parting line

Slider The slider is Hydraulic

drive

The slider is include two lifter and a small slider

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lifter

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line

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The slider is Hydraulic drive

Slider insert

The slider is include a small slider

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Slider parting line

Slider

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7 、 Lifter

lifter lifte

r

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8 、 Ejector

Ejector pins

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9 、 Cooling

cooling

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10 、 Angle Draft (cavity side)

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11 、 Angle Draft (core side)

Green surface have no draft angel suggest to add 0.5 degree to core side

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13 、 Angle Draft (slider side)

Slider direction

Slider direction

Green surface have no draft angel suggest to add 0.5 degree to slider side

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Slider direction

Slider direction

Green surface have no draft angel suggest to add 0.5 degree to slider side

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此面在行位出模方向倒扣 建议修改斜度到行位出模方向

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此处距离太小 斜顶顶出空间不够 建议加宽 3mm

3mm

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此处在行位方向倒扣 建议修改产品 如左图示

modification

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图示处胶位尖角,成型困难。

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建议图示中的骨位加胶如左图示。

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Thank you very much!

Bluestar Technology Group Co., LtdWebsite: www.bluestar-mould.com

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