designed to operate with minimal flow€¦ · magnetic separator rare-earth magnetic separator...

The Black Powder Separator (BPS) System is to remove Black Powder from natural gas and

hydrocarbon fluid lines sub-micron levels with minimal flow restriction. This technology offers full

inline system approach to removing Black Powder in a safe, efficient and environmentally responsible

process.

Applications

Oil · Gas · Water · Chemical

• Designed to operate with minimal flow

restriction.

• Patented radial field magnetic

separation technology removes Black

Powder to submicron levels in full flow.

• Designed in a modular form to allow

increase and decrease of flow volumes.

• Long life service with minimal

consumables

• Removes ferrous and non-ferrous black

powder contamination

• An environmental alternative which is

cleanable and reusable for year.

• Black powder density may vary upon

application

Black Powder

Composition: Iron Oxides, Iron Sulfides, Calcium, Silica, other minerals

Sources: Internal erosion and corrosion of carbon steel transmission pipelines, storage

reservoirs and refining processes.

Mechanical Properties (Based on 2”OD Magnetic Separator Rod) Black Powder Separation Capability Range

0.5 μm—500 μm

Efficiency >95%

Clean Pressure Drop <0.5 psi

Operating Pressures All standard industry

Operating Temperatures 300 °F Max (600 °F Special Order)

Magnetic Separator Rare-earth

Magnetic Separator Holding Capacity

Gas: 6 lbm/ft Liquids: 30 lbm/ft

Magnetic Field Strength at Separator

740 lbm/ft

Vibration Resistant Yes

Materials of Construction

• 316 Stainless Steel Separator rods

• Carbon Steel vessel body sizes 24”- 48”

• Stainless Steel vessel body sizes 5” - 24”

*Specialty alloys available for corrosive applications

Recommended Installation—Prior to:

• Gas Compression Stations

• Hydrocarbon Fluid Pumping Stations

• Metering Stations

• Refineries—Chemical, LNG, Power Plants

Design Modular Design Scaled to flow and

contamination requirements

Cleaning Mechanism Manual, Semi-manual, Full-automatic

Maintenance Interval 6-24 months (average)

Design Code ASME VIII Div.1

Area Classification Class I, Zone I, Zone II

Warranty 1 Years

Magnetic Separator Operating Life

15+ Years

Service Gaseous Service

Liquid Service

Cryogenic Service

Typical Applications

• Natural Gas Product

Transmission Lines

• Crude Oil Product

Transmission Lines

• LNG

• Pigging

• Refined Products

• Glycol

• Propane

• Chemical

• Amine

• Trans Loading

Magnetic Separator Rod assembled with a 48” vessel

enclosure

16 Module Duplex Separator System with bypass

Black Powder Solutions

ww.blackpowdersolutions.com

1.403.212.1810