deepak nitrite ltd.environmentclearance.nic.in/writereaddata/online/tor/13... · 2016-12-13 ·...
Post on 13-Mar-2020
7 Views
Preview:
TRANSCRIPT
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 1
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
DEEPAK NITRITE LTD.
PFR for Environmental Clearance (EC) of proposed modernization with change in
product mix at existing unit at Plot No.: K – 9 & K - 10, MIDC Taloja, Raigad-
410208, Maharashtra
© Goldfinch Environmental Engineering Systems Private Limited (‘Goldfinch’), December 2016
This report is released for the use of the M/s Deepak Nitrite Ltd. (DNL). Regulators and relevant
stakeholders solely as part of the subject EC of Proposed modernization with change in product
mix at existing manufacturing facility located at plot No- K – 9& K - 10, MIDC Taloja, Raigad.-
410208, Maharashtra. Information provided (unless attributed to referenced third parties) is
otherwise copyrighted and shall not be used for any other purpose without the written consent of
Goldfinch/DNL.
QUALITY CONTROL
Name of
Publication
Deepak Nitrite Ltd Proposed modernization project of Manufacturing
Synthetic organic chemicals and allied products at Plot No-K – 9&K - 10,
MIDC Taloja,Raigad.-410208, Maharashtra
Project Number Report No. 1 Version 1 Released December, 2016
Prepared By Mr. Kamlesh Bagul & Mr. Rakesh Suryawanshi
Reviewed By Mr. K. N. Sharma
Released By Mr. Anand Apte
DISCLAIMER
Goldfinch has taken all reasonable precautions in the preparation of this report as per its
auditable quality plan. Goldfinch also believes that the facts presented in the report are based on
information submitted by DNL and based on the technical expertise of Goldfinch as on the date it
was written. However, it is impossible to dismiss absolutely, the possibility of errors or
omissions. Goldfinch therefore specifically disclaims any liability resulting from the use or
application of the information contained in this report. The information is not intended to serve
as legal advice related to the individual situation.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 2
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Contents
EXECUTIVE SUMMARY ............................................................................. 5
1.0 INTRODUCTION OF THE PROJECT ...................................................... 6
1.1 Introduction of the Project ........................................................................................................................... 6
1.2 Introduction of the Project Proponent ................................................................................................... 7
1.3 Brief description of nature of the project ............................................................................................... 7
1.4 Need for the project and its importance to the country and or region.................................................. 7
1.5 Demands-Supply Gap .............................................................................................................................. 8
1.6 Imports vs. Indigenous Production ............................................................................................................... 8
1.7 Domestic /Export Markets ............................................................................................................................ 8
1.8Employment Generation due to the project ................................................................................................. 8
2.0 PROJECT DESCRIPTION ..................................................................... 9
2.1 Type of Project ........................................................................................................................................ 9
2.2 ProjectLocation ....................................................................................................................................... 9
2.3 Details of alternate sites considered and the basis of selecting the proposed site ............................. 10
2.4 Size or Magnitude of Operation ......................................................................................................... 10
2.5 Process Description ........................................................................................................................................ 12
2.6 Raw material required along with estimated quantity, likely source, marketing area of final
Product/s, mode of transport of raw material and finished product. .............................................................. 28
2.7 Resource optimization/recycling and reuse envisaged in the project ........................................................ 30
2.8 Availability of water its source, energy/power requirement and source ............................................. 30
2.8.1 Water Requirement and Source .................................................................................................. 30
2.8.2 Power Requirement .................................................................................................................... 30
2.8.2.1 Emergency power ........................................................................................................................ 30
2.8.2.2 Utility Existing .................................................................................................................................. 30
2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal .. 31
2.9.1 Gaseous Emissions ........................................................................................................................ 31
2.9.2 Effluent ............................................................................................................................................... 32
2.9.3 Details of Hazardous wastes .......................................................................................................... 33
2.10 Schematic representations of the feasibility drawing which give information of EIA purpose. .......... 35
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 3
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
3.0 SITE ANALYSIS ............................................................................. 36
3.1 Connectivity .......................................................................................................................................... 36
3.2Land Form, Land use and Land ownership .................................................................................................. 36
3.3 Topography ........................................................................................................................................... 36
3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under
CRZ)), shortest distances from the periphery of the project to periphery of the forests, national
park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. ................ 38
3.5 Soil classification ......................................................................................................................................... 38
3.6 Climatic data from secondary sources .................................................................................................. 38
3.7 Social Infrastructure Availability .......................................................................................................... 38
4.0 Planning In Brief ........................................................................... 39
4.1 Planning Concept ................................................................................................................................. 39
4.2 Land Use Planning ................................................................................................................................. 39
4.3 Assessment of Infrastructure Demand (Physical & Social) ................................................................... 39
4.4 Amenities/Facilities ............................................................................................................................... 40
4.5 Population Projection ........................................................................................................................... 40
5.0 Existing infrastructure ................................................................. 41
5.1 Industrial area ............................................................................................................................................. 41
5.2 Residential Area .................................................................................................................................... 41
5.3 Green Belt ............................................................................................................................................ 41
5.4 Social Infrastructure ............................................................................................................................. 41
5.6 Drinking Water Management ............................................................................................................... 42
5.7 Sewage System ..................................................................................................................................... 42
5.8 Industrial Water Management ............................................................................................................. 42
5.9 Solid Waste Management ..................................................................................................................... 42
5.10 Power Requirement & Supply / source .................................................................................................... 42
6.0 Rehabilitationand Resettlement (R & R) Plan ............................. 42
6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home
oustees, land oustees and landless. ................................................................................................................. 42
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 4
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
7.0 PROJECT SCHEDULE & COST ESTIMATES .................................... 42
7.1 Likely date of start of construction and likely date of completion ....................................................... 42
The modernization/product mix activity is likely to start after getting Environmental Clearance and
NOC/CTE from the authorized committee. .......................................................................................................... 42
7.2 Estimated project cost along with analysis in terms of economic viability of the project .................. 42
Economic Viability ............................................................................................................................................. 42
8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ............... 43
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 5
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
EXECUTIVESUMMARY
Deepak Nitrite is a leading supplier of organic, inorganic and fine chemicals to global chemical
majors. The Deepak Nitrite Ltd. (DNL) is a multi-division and multi-product company with
manufacturing facilities at Nandesari and Dahej in Gujarat, Roha and Taloja in Maharashtra, and
at Hyderabad in Andhra Pradesh.
Deepak Nitrite aggressively works towards adopting the principles of responsible chemistry and
stands among 18 Indian companies to be accredited with Responsible Care certification - towards
global environment, safety and health management.
The proposed products covered under application shall save $ 5 million foreign exchange for the
country since they are import substitutes and besides which some of them will generate $10
million of exchange for our country through their export. Needless to say that these initiatives
shall be our contribution to Make in India movement and shall generate additional profits for the
company and revenue for the states.
DNL proposed modernization project with change in product mix of manufacturing of synthetic
organic chemicals and allied products at existing manufacturing unit at Plot No. K - 9 & K - 10,
MIDC Taloja, Raigad.-410208, Maharashtra. The proposed project falls under classification 5(f) of
schedules listed in EIA notification SO1533 dated 14/09/2006. Its appraisal category is B-1.
Project Synopsis:
Sr. No Parameters Description
1. Category as per EIA Notification 5 (f) B
2. Longitude 73. 13836 N
3. Latitude 19. 07091 E
4. Production Capacity after product mix 1440 MT/M of products, and 60 MT/M of By-
products
5. Total Plot Area /Built up area 13109.00 sq. m./ 6267 sq. m
6. Green Belt Area 1148sq. m.
7. Fresh Water Requirement 319CMD
8. Effluent Quantity (Trade + Domestic) 75 CMD + 02 CMD = 77CMD
9. Trade Effluent Treatment
75 CMD effluents are presently treated in ETP
of capacity 90 CMD. It is consists of primary,
secondary and tertiary treatment. Treated
water will be discharged to CETP Taloja for
final disposal into sea.
10. Domestic Waste water Treatment 02 CMD domestic waste will be treat in
combined effluent treatment plant.
11. Fuel requirement at full load 1. Boiler: 5 TPH X 1 no and 4 TPH X 1 no
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 6
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Sr. No Parameters Description
2. Thermopack 2 lac Kcal/hr X 1no
For Boiler & Thermopack required 220
Kg/hr (Type Fuel: Furnace Oil)
3. D G set = 750 KVA X 1 no
Fuel Required = 450Lit./Month(Type
Fuel: HSD)
12. Power Requirement Existing : 1228 KW, Proposed : Not required
13. Dispersion of emission for Boiler and
Thermopack
Stack Height:32 m common stack for (4
TPH) boiler and thermopack, For 5 TPH boiler
stack height is 32 m
14. Dispersion of emission DG Sets, Stack Height : 4.5m above enclosure [Total
Height-17.5m]
15. Work Force 145no.
16. Total Capital Cost the project (Cr) Rs 41.24Cr.
1.0 INTRODUCTION OF THE PROJECT
1.1 Introduction of the Project
Deepak Nitrite Ltd.(Hereafter being referred as DNL for brevity in this text) intends to
modernize/product mix of existing projects in the category of synthetic organic chemicals and
allied products.
The existing manufacturing unit is in Taloja MIDC; which is approved chemical manufacturing
zone of MIDC. DNLis located at plot no- K - 9&K - 10. Existing manufacturing capacity of the unit
is 1500 MT/M. With this change in product mix the total quantities of products and by-products
will becomes 1440 MT/M and 60 MT/M respectively .
As per the EIA Notification S.O. 1533 dated 14thSeptember 2006, proposed activity is covered
under Synthetic Organic Chemical Industry 5 (f) and needs prior environmental clearance.
Further, as the proposed industry is under category B. Since it is located in a notified industrial
area the project will not need public approval and is under category B.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 7
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
1.2 Introduction of the Project Proponent
Table No 1.1 List of Directors and their designations
Sr.No. Name Designation
1 Mr. C.K. Mehta, Chairman-Emeritus
2 Mr. Deepak C. Mehta Chairman & Managing Director
3 Mr. Ajay C. Mehta Managing Director
4 Mr. Umesh Asaikar CEO & Executive Director
5 Mr. Maulik Mehta Whole-Time Director
1.3 Brief description of nature of the project
Existing manufacturing capacity of the unit is 1500 MT/M. With this change in product mix the
total quantities of products and by-products will becomes 1440 MT/M and 60 MT/M respectively .
DNL have included all these products in four groups like Nitration/Hydrogenation based products,
Amine based products, Speciality products and Synthetic organic chemicals.
However, we have added new by-products 2 - ABTF and 4ABTF(Qty.-60 MT/M which is generated
from the new product 3 Amino BTF)
1.4 Need for the project and its importance to the country and or region
A global supplier of choice DNL build enduring relationships with leading chemical majors offering
a spectrum of ingredients used for multiple applications and in multiple geographies.Capabilities
include manufacturing of high-value synthetic organic chemicals and allied products either based
on our own end products or developed especially for users.
The proposed products covered under application shall save $ 5 million foreign exchange for the
country since they are import substitutes and besides which some of them will generate $10
million of exchange for our country through their export. Needless to say that these initiatives
shall be our contribution to Make in India movement and shall generate additional profits for the
company and revenue for the states.
Trusted supplier for leading global companies across more than 20 countries. DNL is a global
supplier of varieties of chemical Intermediates which are used in Agrochemicals, Pharmaceuticals
and other chemical industries. These products will serve to cut the supply of imports from
foreign countries thus saving currency and at the same time will earn valuable foreign currency
by export of the proposed products
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 8
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
1.5 Demands-Supply Gap
Competition in the Indian Chemical market swelled in recent years, with increasing generic
penetration. This had many companies opting out of low-margin segments, as competition
resulted in lower prices. This created a gap between demand and supply. Such unusual price
hikes take place when there is withdrawal of some of the key competitors, which leads to demand
override and as a consequence prices start soaring in a free-pricing market.
1.6Imports vs. Indigenous Production
The proposed products including production of speciality chemicals having high in demand in the
export market. Also their demand is increasing in the domestic market. Production of these
products are domestically reduces the need to import these in future along with significant scope
for export in these products.
1.7 Domestic /Export Markets
The finished goods will be sold in domestic market and would be largely exported to the
Regulated International Market as per demand all over the world.
1.8 Employment Generation due to the project
Existing employees are 145no and are sufficient.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 9
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2.0 PROJECT DESCRIPTION
2.1 Type of Project
Proposed project is modernization/product mix of existing products in the category of synthetic
organic chemicals and allied projects in existing manufacturing facility located at MIDC Taloja. It
is included in category 5(f) B of EIA notification 2006.
2.2 Project Location
Existing manufacturing unit is located at Plot No. K – 9&K - 10, MIDC Taloja, Raigad.-410208,
State-Maharashtra. Major factories adjacent to the manufacturing unit are Deepak fertilizer
located on west side and open land on south side, snow-white fisheries is located on east side&
Bharat electronics on north side. The site is well connected by road to Mumbai Pune National
Highway at 14 Km. The nearest railway station is Taloja10 km. The nearest airport is at Mumbai
45 km and Pune at 125 km.
Figure 1 Google image of the site
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 10
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
The project site is situated in MIDC Taloja. It is a notified industrial area where the land is owned
by Maharashtra Industrial Development Corporation (MIDC) and leased to the Company. The land
is meant for industrial activity.The detail plant lay out is attched as Annexure-I
Land Ownership: Land is owned by Maharashtra Industrial Development Corporation (MIDC)
and leased to the Company for 99 years.
2.3 Details of alternate sites considered and the basis of selecting the
proposed site
The proposal is for modernization/product mix of existing products in the same manufacturing
unit using existing infrastructure only hence consideration of alternate site is not required.
2.4 Size or Magnitude of Operation
The products manufactured and their capacities proposed are shown in below
Table 2.1. Size/Magnitude of Existing Production Capacity
Sr No Name of the products Quantity (MT/Months)
1.
Aromatic Amines Like:
Toulidines (Ortho, Meta, Para) Xylidines, O-anisidne,
Cumidines (Ortho, Para) Phynelene, Di-amine (Ortho, Para) Chloro Aniline Meta (Ortho, Para)
Dimethyl Amino Benzoic Acid, Dimethyl Cyclohexanone
1500
Table 2.2. Size/Magnitude of Proposed Production & By-product
List of Products
Sr No Name of the products Quantity (MT/Months)
1. Toulidines (Ortho, Meta, Para) 150
2. Xylidines(2,3/2,4/2,5/2,6/3,5)OR Xylidiene
Derivatives as Xylenols(2,3/2,4/2,5/2,6) 295
3. Cumidines (Ortho, Para) 270
4. PhyneleneDi-amine (Ortho, Para) 50
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 11
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
5. Dimethyl Cyclohexanone(DMCH) 425
6. 3 Amino Benzo Trifluoride (3-ABTF) 150
7. Benzhydrol OR
100 8. Cyclohexenylethylamine (CHEA) OR
9. Homoveratrylamine (HVA) OR
10. 4-(2-Methoxyethyl) Phenol.(4 MEP)
Total 1440
List of Proposed By-Products
Sr No Name of the products Quantity (T/Months)
1. 2 Aminobenzotrifluroirde(2ABTF) 24
2. 4 Aminobenzotrifluroirde(4ABTF) 36
Total 60
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 12
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2.5 PROCESS DESCRIPTION
1. Toulidines (Ortho, Meta, Para)
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 13
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 14
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2. Xylidines, O-anisidne
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 15
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
3. Cumidines (Ortho, Para)
Chemical Reaction:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 16
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 17
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
4. Phynelene, Di-amine (Ortho, Para)
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 18
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
5. Dimethyl Cyclohexanone
Chemical Reaction:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 19
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 20
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
6. 3 Amino Benzo Trifluoride (3-ABTF)
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 21
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
7. Benzhydrol
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 22
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 23
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
8. Cyclohexenylethylamine (CHEA)
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 24
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 25
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
9. Homoveratrylamine (HVA)
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 26
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 27
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
10. 4-(2-Methoxyethyl) Phenol
Chemical Reaction:-
Process Description:-
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 28
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 29
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2.6 Raw material required along with estimated quantity, likely source,
marketing area of final Product/s, mode of transport of raw material and
finished product.
Raw Materials:
The detailed raw material list for product mixed products as per selected capacity is detailed
below for all reactants, solvents and support chemicals.
Source for Raw Material Procurement:
Raw Materials are easily available in the local market, from Mumbai and Gujarat. Part of the raw
materials are generated In-house and used internally and some raw material will be imported Viz.
Mode of Transport of Raw Materials:
Raw Materials will be transported through Trucks/ Tankers from suppliers factories or traders go-
downs. Those which are in house will be transported through internal pipelines as per the
requirements.
Storage at the site:
Raw Materials are stored in storage yard at the project site. Location of storage yard is
demarcated in Layout Plan.
Table 2-2: List of Raw material
Sr No Raw Materials
1 Nitro Toluene ( OT/PT/MT)
2 Nitro Xylene ( 2,3/2,4/2,5/2,6/3,5)
3 Nitro Cumene (PC/OC)
4 Para Aminoazobenzene
5 2,6 Xylenol
6 3- Nitro Amino Benzo Trifluoride & 4- Nitro Amino Benzo Trifluoride
7 Benzophenone, Methanol, TEA
8 1-Cyclohexenacton, 8%Ammonia solution, methanol
9 3,4 Dimethoxyphenyl Acetonitrile. Ammonia, Methanol
10 Methyl Ethyl amino benzene, Methanol,
11 Hydrogen
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 30
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2.7Resource optimization/recycling and reuse envisaged in the project
To conserve the water, various recycle/ reuse schemes will be implemented. Most energy efficient
technology is selected.
2.8 Availability of water its source, energy/power requirement and source
2.8.1 Water Requirement and Source
Fresh water requirement of the project for domestic and industrial activity during operation phase
will be same as existing, which is 319 CMD. The existing source of water supply is from MIDC. The
details of water requirement are given below
Table 2-3: Details of Raw water consumption
S. No. Units Raw Water Qty.(KLD)
1 Domestic 9.0
2 Industrial Process 54.0
3 Cooling tower & Boiler 254.0
4 Gardening 2.0
Total 319.0
2.8.2 Power Requirement
Existing power requirement is 1228 KW and is sufficient for product mix. No extra power is
required. Source is State Electricity Board.
2.8.2.1 Emergency power
Existing 1 no. of D. G. set having capacities 750KVA (1 no) are sufficient to meet emergency power
requirement.
2.8.2.2 Utility Existing
Sr No Item Quantity Capacity Type Fuel Quantity
1 Boiler -1 1 5 TPH
Furnace Oil 220 Kg/hr
2 Boiler -2 1 4 TPH
3 Thermopack 1 2 Lac Kcal
4 D G Set 1 750 (1 nos.) HSD 450 lit/month
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 31
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2.9 Quantity of wastes to be generated (liquid and solid) and scheme for
their management/disposal
2.9.1 Gaseous Emissions
Details of gaseous emissions from Process and Flue gas are given in Table 2-4
Table 2-4: Details of emissions from process and flue gas
Sr. No. Pollutant Source of
Emission
Concentration
in flue gas
1. SO2 Boiler(FO)
Thermopack (FO) < 475 kg/d
Details of stack are given in Table 2-5.
Table 2-5: Details stacks along with their mitigation methods
Attached to Boiler TPH Boiler TPH Thermopack
Lacs Kcal/hrs. DG KVA
Capacity 5 4 2 750 KVA
Fuel type FO HSD
Fuel qty. kg/hr 220 450 Lit/M
MOC MS MS
Shape Round Round
Height m (above ground level)
32 32 17.5
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 32
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2.9.2Effluent Generation:
The quantity of effluent generated proposed project is given in Table 2.6
Table 2-6: Details of Effluent Generation
S. No. Units Effluent generation
(CMD)
A Process 48
B Utilities 27
Trade effluent Total 75
C Domestic 02
Maximum effluent generation from the proposed product mix will be 75 LKD and will be treated in
existing ETP of capacity 90CMD. Domestic effluent will be treated in combinedETP.
Existing treatment Scheme for Trade Effluent
Primary Treatment
The system is designed to treat 90 CMD of waste water. Wastewaters from different streams
of process along with wastewater from cooling tower, boiler blow down etc. will be collected
in the Equalization Tank and air stripped. This effluent will be then be pumped to the Flash
Mixer where it is dosed with alum for coagulation. Flash Mixer is followed by a flocculator where
poly will be dosed for bigger flock formation. This effluent is overflowed into the settling tank
where the solids will be settled down and removed.
Secondary (Aerobic) Treatment:
The system will be designed to treat 90 CMD waste water. The neutralized effluent will enter
the bioreactor @ 3.75m3 / hr. In the bio reactor, dissolved organic material is degraded by the
micro–organisms present in the bio reactor. Oxygen required for the oxidation of organic matter
will be provided by means of proposed diffuser aeration system which will mix the contents of
the bioreactor also. The mixed liquor will overflow into Secondary Settling Tank (SST).
In the secondary settling tank, solid-liquid separation takes place and solids i.e. biomass will
settle at the bottom of the tank. Settled biomass will be recycled to the bio reactor for
maintaining the MLVSS concentration by using proposed sludge recycle pumps and excess
biomass will be wasted periodically to the sludge sump.
Tertiary Treatment:
The system will be designed to treat 90 CMD of waste water. The clear effluent from the
intermediate sump will be pumped by tertiary Feed pumps through the pressure sand filter
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 33
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
(PSF) & activated carbon filters. The final treated effluent will be Collection in the final
Collection tank from where it will be discharge to proposed upgraded CETP.
Sludge Handling:
Primary sludge, excess biomass from the secondary treatment and backwash water from PSF
will be collected in the sludge sump. From the sludge sump the sludge will be pumped to the
decanter for dewatering. The solid cake from the decanter will be sent for disposal to Hazardous
waste disposal site. The filtrate from the Filter press will be drained to the collection tank.
Table 2-6: Design details and Performance Projection of ETP.
S.No. Parameters Unit Inlet Effluent
Characteristics
Outlet Effluent
Characteristics
Effluent
discharge
standards
(MPCB)
1 Design Quantity m3/day 90 90 --
2 pH ---- 7-8 6-7 6.5 -8.5
3 BOD3 270C mg/L 1500-1750 25-30 <100
4 COD mg/L 4000-5000 100-200 <250
5 TSS mg/L 50-75 25-50 <100
6 TDS mg/L 500-600 500-600 <2100
7 Oil & Grease mg/L 15 – 20 5-8 <10
Treatment Scheme for Domestic Wastewater
The sewage generated due to domestic activities will be treated in combined effluent treatment
plant.
2.9.3 Details of Hazardous wastes
The types of Hazardous wastes generated from the project, method of disposal is shown in below
table below
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 34
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Table 2-7: Details of Proposed Hazardous Solid waste along with the Category and disposal method
S.
No.
Waste
Name Catego
ry
Quantity TPA Form
(Sludge/dr
y/ slurry)
Disposal Method Existing Proposed Total
Hazardous Waste
1 Spent Lube
oil 5.1 21.0 0.0 21.0 Slurry Sale to Authorized recycler
2 Distillation
residue 20.3 70.0 0.0 70.0 Slurry Disposal to MWML
3 Spent
Chemicals 20.1 5.0 0.0 5.0 Slurry Disposal to MWML
4 ETP Sludge 34.3 4.0 0.0 4.0 Sludge Disposal to MWML
5
Flue gas
cleaning
residue
34.1 8.0 0.0 8.0 Dry Disposal to MWML
Non- Hazardous Waste
Sr No Waste Name Unit Existing Proposed Total Disposal
Method
1 Waste Rubber Hand Gloves
Kg/annum -- 100 100
Sale to authorised
recycler
2 Waste Packaging
Material Kg/annum -- 300 300
Sale to authorised
recycler
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 35
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
2.10 Schematic representations of the feasibility drawing which give
information of EIA purpose.
Project Identification
what environmental impacts are normally associated with such type of projects being
proposed?
Pre-feasibility Analysis
Is the Project feasible from an environment point of view?
Project Design
(a) What negative environmental impacts could arise if the proposed project is implemented
with proposed design? (b) Is there alternative design with less environmental impacts?
Project Appraisal
Have all the environmental concerns associated with the project been eliminated?
Project Implementation
what environmental concerns might arise at the implementation phase of the project?
Preparation of an Environment Monitoring and Evaluation Plan
(a) What environment monitoring indicators are required to ensure that the
implementation of components of the project will be executed within
environmentally sound limits?
(b) What is required to ensure that the recommended environmental control
measures will be implemented and enforced?
(c)
(Prepare a comprehensive environment monitoring and management plan)
Post EIA Monitoring and Environment Audit
(a) Is the implementation of components of the project being executed in an
environmentally sound manner?
(b) Are all the recommended environmental control measures being implemented and
enforced?
(a) Are there any environmental impacts that were earlier not anticipated when EIA was done?
( Identify gaps and corrective action )
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 36
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
3.0 SITE ANALYSIS
3.1 Connectivity
This unit is at Plot No. K – 9 & K - 10, MIDC Taloja, Raigad.-410208, Maharashtra.
The nearest city from the site is Panvel at a distance of 18.0 Km
The nearest railway station is Taloja at a distance of10.0 Km from the site
The nearest airport is at Mumbai 45 km.
National Highway Mumbai Pune express highway is at 14 Km from project side.
3.2Land Form, Land use and Land ownership
The proposed land is situated in approved chemical zone of MIDC where land use is industrial.
Land is owned by MIDC and is leased for 99 years.
3.3 Topography
The proposed industry is located at Latitude - 19. 07091 N and Longitude - 73.13836 E. Elevation
above mean sea level is: 12 m. Toposheet of the site is shown below. The study area (10 km
radius) around the project site exhibits flat terrain in the east and relatively elevated terrain in
the west side.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 37
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
Figure 3.1: Toposheet Showing Project site
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 38
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
3.4 Existing land use pattern (agriculture, non-agriculture, forest, water
bodies (including area under CRZ)), shortest distances from the periphery of
the project to periphery of the forests, national park, wild life sanctuary, eco
sensitive areas, water bodies (distance from HFL of the river), CRZ.
Proposed site falls under the Industrial MIDC. The land is reserved for Industrial use.
3.5 Soil classification
There is sandy loam to clay in texture, yellowish in colour and under laid with murum derived
from the basic rock basalt.
3.6 Climatic data from secondary sources
The climate, if proposed area is characterized by hot summer and general dryness throughout
the year except the south west monsoon season. The year may be divided into three seasons.
The winter or cold season is from December to February, summer or hot season from March to
May. The south west monsoon season is from June to September, while October and
November constitute the post monsoon season. The annual average rainfall of the area is 3267
mm, month of May is the generally the hottest month of the year with average temperature in
between 32 to 370 C. In cold season the area is sometimes affected by the cold waves over
north India and the minimum temperature may drop to 14 to 170 C. The air is generally dry
except during the south west monsoon season, when the relative humidity is high.
3.7 Social Infrastructure Availability
Key infrastructure such as hospitals, schools, bank, places of worship and social/ community
facilities such as park, market, playground etc. education, health care, community development,
income distribution, employment and social welfare are available in nearby area of Maharashtra
Industrial Estate.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 39
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
4.0 Planning In Brief
4.1 Planning Concept
MIDC Industrial area, Taloja provides many basic facilities like uninterrupted water supply,
power and road network & solids disposal facility if feasible. When various sites were seen,
this site appeared to be environmentally best as also from the business angle and therefore
this option was finally adopted. This site is inside the campus of the MIDC and means safe
transportation, less need of Utilities, less constructing buildings and roads, less fuel, less
water with optimization of infrastructure.
4.2 Land Use Planning
Existing land is converted for industrial purpose. The land is located in a designated industrial
area. No change in land use
Table 4-1: Land Use Break Up
S.No Particular Area in
Sq.m
1 Admin building 500
2 Process plant, H2 trolley 1694
3 Fire, Raw water & rear
security cabin 459
4 Raw materials & ETP 602
5 Parking 89
6 New & Old tank 1464
7 Utility 900
8 Green belt 1148
9 Open area including internal
roads 6253
Total 13109
4.3 Assessment of Infrastructure Demand (Physical & Social)
Key infrastructure such as hospitals, schools, bank, places of worship and social/ community
facilities such as park, market, playground etc. education, health care, community development,
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 40
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
income distribution, employment and social welfare are available in nearby area of Maharashtra
Industrial Estate.
4.4 Amenities/Facilities
In proposed site many basic facilities like uninterrupted water supply, Power and Road Network &
solids disposal facility if feasible are available. This site is inside the campus of the MIDC and
means safe transportation, less need of utilities, less constructing buildings and roads, less fuel,
less water with optimization of infrastructure and networking with CHWSTDF (Common
Hazardous Waste Storage Treatment and Disposal facility), MWML, Taloja in vicinity established
with support of MIDC and MPCB.
All nearby villages are provided with drinking water from wells or Government Water Supply
Schemes RWS. Hence we do not encroach upon their supply..
4.5 Population Projection
Panvel city has a population of 34,345 as per census 2011. It has more than 7,563 households of
Maratha, Muslim, Buddhist, and also includes SC, ST, OBC and open categories community. The
village has basically an agrarian economy and industrial workers and farming is the main
occupation of the villagers. The local self-Government vests with a Grampanchayat having an
elected body of headed by a Sarpanch.
Population growth is being increased at alarming rate with their basic requirements. Amongst,
Medicine is one of the basic need, which is very essential for everyone to live happy life. So to
fulfil their future basic need of Medicine for social community there is a necessity to promote R &
D Centre in each industrial sector. There will be in ratio of population increase in similar way their
need also increases so to fulfil their needs we are going to set up a proposed unit which again
generates employment.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 41
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
5.0 Existing infrastructure
5.1 Industrial area
Industrial Area (Processing area)
Utilities
Cooling towers
HSD unloading/storage area
Boilers
DM water plant
Cooling towers
Hydrogen trolley area
Non- Processing Area
Weighbridge
Administrative Buildings
Security cabins
Workers restroom
Vehicle Shed
Water reservoirs
Temporary storage sites
Works block etc.
For proposed product mix existing infrastructure will be utilized and is sufficient for the
proposed activity
5.2 Residential Area
There is no any residential area has been proposed.
5.3 Green Belt
The project is built on an MIDC plot with plot area of13109sq. m. and green belt area -1148sq.
m. Green belt will be developed at proposed project site and details will be provided in EIA
report.
5.4 Social Infrastructure
The basic amenities within the study area include primary schools, dispensaries, water supply,
electric supply, public telephones, hotels, banks, post offices, petrol pumps, bus services,
technical training institute and entertainment etc.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 42
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
5.6 Drinking Water Management
The source of water supply is from MIDC Taloja.
5.7 Sewage System
The domestic effluent will be treated in combined effluent treatment plant.
5.8 Industrial Water Management
Trade effluent will be treat in existing ETP and treated effluent after meeting the MPCB norms for
discharge will be sent to CETP for final disposal.
5.9 Solid Waste Management
Hazardous solid waste generated from the process will be collected, stored, transported
Transboundry Movement) Rules 2008.
5.10 Power Requirement& Supply / source
The Total Power required for the proposed project is 1228 KW.
6.0 Rehabilitation and Resettlement (R & R) Plan
6.1 Policy to be adopted (Central/State) in respect of the project affected
persons including home oustees, land oustees and landless.
Proposed activity will be at existing manufacturing unit located at MIDC area. Hence, there is no
any kind of activity of Rehabilitationand resettlement carried out over it.
7.0 PROJECT SCHEDULE & COST ESTIMATES
7.1 Likely date of start of construction and likely date of completion
The modernization/product mix activity is likely to start after getting Environmental Clearance
and NOC/CTE from the authorized committee.
7.2 Estimated project cost along with analysis in terms of economic viability
of the project
The total investment envisaged is Rs. 41.24 Crore.
Economic Viability
The project has been conceived assuming that there will be a growth in demand for the proposed
products, leading to a reasonable rate of return in the medium term. The project is considered
‘bankable’.
Modernization with change in product mix Deepak Nitrite Ltd -Taloja Unit
PFR for M/s.Deepak Nitrite .Ltd. Taloja Page 43
Prepared by Goldfinch Engineering Systems Pvt. Ltd.
8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
Proposed product mix activity will provide benefits to the local people in terms of
financial and social welfare.
Company will contribute in improving education and health facilities in nearby area.
The proposed products covered under application shall save $ 5 million foreign exchange
for the country since they are import substitutes and besides which some of them will
generate $10 million of exchange for our country through their export. Needless to say that
these initiatives shall be our contribution to make in India movement and shall generate
additional profits for the company and revenue for the states.
Annexure –I
Plant Lay out
top related